Change filter JEEP CHEROKEE 1995 Service User Guide

(2) Align and attach harness connector to ECU.
Slide connector into engagement with tangs on ECU.
Then tilt connector downward and into engagement
with ECU pin terminals. Exercise care as pin termi-
nals can be damaged if connector is forced into place.
(3) Connect harness to security alarm module, if
equipped.
(4) Position ECU bracket under instrument panel.
(5) Install and tighten ECU mounting bracket
bolts/nuts to 8-14 Nzm (75- 125 in. lbs.) torque.
(6) Install trim panel on instrument panel, if re-
moved.
ECU REMOVAL/INSTALLATION (YJ MODELS)
The antilock ECU is attached to the dash panel in-
side the passenger compartment. It is positioned just
above the heater/air conditioning plenum housing, in
line with the glove box (Fig. 16).
The ECU is attached to the dash panel by bolts
and nuts that are accessible from the engine com-
partment. The fasteners are located just to the right
of the battery.
On models with air conditioning, it will be neces-
sary to remove the air conditioning fascia panel and
ducts for access to the ECU and harness connecter.
HCU REMOVAL (XJ)
A new design HCU is used in 1995 models. The
new HCU has built-in accumulators that store the
extra fluid released for antilock mode operation. As a
result, the master cylinder and HCU are no longer
interconnected by hoses.The 1995 and prior hy-
draulic control units are NOT interchangeable.
(1) Disconnect vent hoses at air cleaner cover.
(2) Loosen clamp securing air cleaner hose to in-
take manifold. Use screwdriver to tap clamp loose.
(3) Remove air cleaner cover and hose. Then re-
move air filter from air cleaner shell (Fig. 17).
(4) Remove two bolts and one nut that secure air
cleaner housing to body panel (Fig. 17).
(5) Remove air cleaner housing from engine com-
partment.
Fig. 16 ECU Location (YJ)
Fig. 17 Air Cleaner Components
JABS OPERATION AND SERVICE 5 - 41

30RH/32RH IN-VEHICLE SERVICE
INDEX
page page
Converter Drainback Check Valve Service...... 113
Fluid and Filter Replacement................. 99
Fluid Level Check......................... 99
Front Band Adjustment.................... 102
Governor and Park Gear Service............. 105
Oil Filter Replacement..................... 103
Park Interlock Cable Adjustment (XJ).......... 101
Park Lock Component Replacement.......... 108
Park/Neutral Position Switch Service.......... 109
Rear Band Adjustment.................... 103
Recommended Fluid....................... 99Refilling After Overhaul or Fluid/Filter Change . . . 100
Shift Cable Adjustment (XJ)................. 100
Shift Linkage Adjustment (YJ)............... 100
Speedometer Service..................... 109
Throttle Valve Cable Adjustment (XJ/YJ)....... 101
Transmission Cooler Flow Testing............ 113
Transmission Cooler Line and Fitting Service.... 111
Transmission Cooler Reverse Flushing......... 114
Valve Body Installation.................... 104
Valve Body Removal...................... 104
Valve Body Service....................... 104
RECOMMENDED FLUID
Recommended (and preferred) fluid for 30RH/32RH
transmissions is Mopar ATF Plus, type 7176.
Dexron II is not really recommended and should
only be used when ATF Plus is not available.
FLUID LEVEL CHECK
Transmission fluid level should be checked monthly
under normal operation. If the vehicle is used for
trailer towing or similar heavy load hauling, check
fluid level and condition weekly.
Fluid level is checked with the engine running at
curb idle speed, the transmission in Neutral and the
transmission fluid at normal operating temperature.
FLUID LEVEL CHECK PROCEDURE
(1) Transmission fluid must be at normal operating
temperature for accurate fluid level check. Drive ve-
hicle if necessary to bring fluid temperature up to
normal hot operating temperature of 82ÉC (180ÉF).
(2) Position vehicle on level surface. This is ex-
tremely important for accurate fluid level check.
(3) Start and run engine at curb idle speed.
(4) Apply parking brakes.
(5) Shift transmission momentarily into all gear
ranges. Then shift transmission back to Neutral.
(6) Clean top of filler tube and dipstick to keep dirt
from entering tube.
(7) Remove dipstick and check fluid level as fol-
lows:
(a) Dipstick has three fluid level indicator levels
(Fig. 1) which are a MIN dot, an OK crosshatch
area, and a MAX fill arrow.
(b) Correct maximum level is to MAX arrow
mark. Correct acceptable level is to OK mark in
crosshatch area.
(c) Incorrect level is at or below MIN dot.
(d) If fluid is low, add only enough Mopar ATF
Plus restore correct level. Do not overfill.CAUTION: Do not overfill the transmission. Overfill-
ing may cause leakage out the pump vent which
can be mistaken for a pump seal leak. Overfilling
will also cause fluid aeration and foaming as the ex-
cess fluid is picked up and churned by the gear
train. This will reduce fluid life significantly.
FLUID AND FILTER REPLACEMENT
NORMAL CHANGE INTERVAL
The fluid and filter should be changed (and the
bands adjusted) at recommended maintenance inter-
vals, or whenever the transmission has been disas-
sembled for any reason.
Refer to the Driveline section in Group O, Lubrica-
tion and Maintenance for recommended change inter-
vals. Refer to the fluid/filter replacement and band
adjustment procedures in this section.
SEVERE USAGE CHANGE INTERVAL
Under severe usage, the fluid and filter should be
changed and the bands adjusted at 12,000 mile (19
000 Km) intervals.
Severe usage is defined as:
(a) More than half of vehicle operation occurs in
heavy city traffic during hot weather (above 90É F).
(b) Vehicle is used for taxi, police, limousine, or
similar commercial operation.
Fig. 1 Fluid Level Marks On Transmission Dipstick
J30RH/32RH IN-VEHICLE SERVICE 21 - 99

(c) Vehicle is used for trailer towing or heavy
load hauling.
FLUID/FILTER REPLACEMENT PROCEDURE
(1) Raise vehicle.
(2) Remove oil pan and drain fluid.
(3) Clean oil pan and pan magnet. Then clean re-
maining gasket material from gasket surface of
transmission case.
(4) Remove fluid filter screws and remove filter.
(5) Position new filter on valve body and install fil-
ter screws. Tighten screws to 4 Nzm (35 in. lbs.)
torque.
(6) Adjust rear band at this time if required.
(7) Position new gasket on oil pan and install pan
on transmission. Tighten pan bolts to 150 in. lbs. (17
Nzm) torque.
(8) Adjust front band at this time if required.
(9) Lower vehicle and refill transmission with Mo-
par ATF Plus, type 7176 fluid.
REFILLING AFTER OVERHAUL OR FLUID/FILTER
CHANGE
The most effective way to avoid overfilling after a
fluid change or overhaul is as follows:
(1) Remove dipstick and insert clean funnel in
transmission fill tube.
(2) Add following initial quantity of Mopar ATF
Plus to transmission:
(a) If only fluid and filter were changed, add3
pints (1-1/2 quarts)of ATF Plus to transmission.
(b) If transmission was completely overhauled
and torque converter was replaced or drained, add
10 pints (5 quarts)of ATF Plus to transmission.
(3) Apply parking brakes.
(4) Start and run engine at normal curb idle speed.
(5) Apply service brakes, shift transmission
through all gear ranges then back to Neutral, and
leave engine running at curb idle speed.
(6) Remove funnel, insert dipstick and check fluid
level. Add only enough fluid to bring level toMIN
dot mark on dipstick.
(7) Drive vehicle until transmission fluid is at nor-
mal operating temperature. Then recheck fluid level
as described in next step.
(8) Leave engine running at curb idle speed, shift
into Neutral, and check fluid level again. This time,
add just enough fluid to bring level up toMAX ar-
row mark but do not overfill.
(9) When fluid level is correct, shut engine off, re-
lease park brake, remove funnel, and reseat dipstick
in fill tube.
SHIFT LINKAGE ADJUSTMENT (YJ)
(1) Check linkage adjustment by starting engine in
Park and Neutral.(2) Adjustment is OK if engine starts only in park
and Neutral. Adjustment is incorrect if engine starts
in one but not both positions.
(3) If engine starts in any position other than Park
or Neutral, or if engine will not start at all, park/
neutral position switch may be faulty.
(4) Shift transmission into Park.
(5) Raise vehicle.
(6) Check condition of shift rods, bellcrank,
bellcrank brackets and linkage bushings/grommets
(Fig. 2). Tighten, repair, replace worn, damaged
parts. Do not attempt adjustment if linkage compo-
nents are worn or damaged.
(7) Loosen shift rod trunnion lock bolt or nut. Be
sure upper shift rod slides freely in trunnion (Fig. 2).
Also be sure shift rods and bellcrank rotate freely
and do not bind at any point.
(8) Verify that manual lever is in Park detent (Fig.
2). Move lever all the way rearward to be sure it is in
Park.
(9) Check for positive engagement of park lock by
attempting to rotate propeller shaft. Shaft will not
turn when park pawl is engaged.
(10) Adjust shift rod trunnion to a obtain free pin
fit in bellcrank arm and tighten trunnion lock bolt or
nut. Prevent shift rod from turning while tightening
bolt or nut. Gearshift linkage lash must be elimi-
nated to obtain proper adjustment. Eliminate lash by
pulling downward on shift rod and pressing upward
on bellcrank.
(11) Confirm proper adjustment by starting engine
in Park and Neutral. Engine should start in these
positions only.If engine starts in any position
other than Park or Neutral, adjustment is in-
correct or neutral switch is faulty.
(12) Lower vehicle and verify that steering lock op-
erates correctly.
SHIFT CABLE ADJUSTMENT (XJ)
(1) Shift transmission into Park.
(2) Raise vehicle.
(3) Release cable adjuster clamp to unlock cable
(Figs. 3 and 4). Clamp is at transmission end of ca-
ble.
(4) Unsnap cable from transmission cable bracket.
(5) Move transmission shift lever fully rearward to
Park detent. Lever is on manual valve shaft at driver
side of case.
(6) Verify positive engagement of park lock by at-
tempting to rotate propeller shaft. Shaft will not ro-
tate when park lock is engaged.
(7) Snap cable into cable bracket.
(8) Lock shift cable by pressing cable adjuster
clamp down until it snaps into place.
(9) Check engine starting. Engine should start only
in Park and Neutral.
(10) Lower vehicle.
21 - 100 30RH/32RH IN-VEHICLE SERVICEJ

(3) Move input shaft in and out and record read-
ing. End play should be 0.56 - 2.31 mm (0.022 - 0.091
in.).
(4) If end play is incorrect, transmission is incor-
rectly assembled, or output shaft thrust washer
and/or thrust plate are worn and need to be changed.
VALVE BODY INSTALLATION
(1) Install new manual lever shaft seal in case.
Use 15/16 deep well socket to install seal.
(2) Make sure neutral switch hasnotbeen in-
stalled in case. Remove switch if necessary as it will
interfere with valve body installation.
(3) Install new seal rings on accumulator piston
(Fig. 160). Lubricate accumulator piston, seals and
accumulator bore with transmission fluid.
(4) Install accumulator piston and spring (Fig. 160)
in case.(5) Place valve body manual lever in low to move
park lock rod rearward.
(6) Position valve body on case. Work park rod past
sprag and install valve body-to-case bolts finger
tight.
(7) Install park/neutral position switch in case.
Tighten switch to 34 Nzm (25 ft. lbs.) torque.
(8) Align valve body on case (Fig. 161).
(9) Install and tighten valve body-to-case bolts al-
ternately and evenly to 12 Nzm (105 in. lbs.) torque.
Start at center and work outward when tightening
bolts.Do not overtighten valve body bolts. This
could result in distortion and cross leakage af-
ter installation..
(10) Connect converter clutch solenoid wire to case
connector (Fig. 161).
(11) Install new filter on valve body (Fig. 162).
Tighten filter screws to 4 Nzm (35 in. lbs.).
BAND ADJUSTMENT AND OIL PAN
INSTALLATION
(1) Adjustfront bandas follows:
(a) Loosen locknut.
(b) Tighten adjusting screw to 72 in. lbs. torque.
(c) Back off front band adjusting screw as fol-
lows:
²On 30RH (2.5L), back adjusting screw off 2
1/2 turns
Fig. 158 Installing Oil Pump And Reaction Shaft
Support
Fig. 159 Checking Input Shaft End Play
Fig. 160 Installing Accumulator Piston And Spring
Fig. 161 Valve Body Installation
J30RH/32RH TRANSMISSION OVERHAUL 21 - 163

AW-4 IN-VEHICLE SERVICE
INDEX
page page
Accumulator Pistons and Springs............. 189
Adapter Housing Seal Replacement........... 191
Checking Fluid Level and Condition........... 182
Manual Valve Shaft Seal Replacement......... 187
Park Interlock Cable Adjustment............. 195
Park Rod and Pawl Service................. 190
Park/Neutral Position Switch................ 183
Refilling After Overhaul or Fluid/Filter Change . . . 182
Second Coast Brake Servo................. 190
Shift Cable Adjustment.................... 195
Speed Sensor........................... 192Speed Sensor RotorÐSpeedometer Drive Gear . . 193
Throttle Position Sensor (TPS) Service........ 193
Transmission Control Module (TCM) Service.... 183
Transmission Cooler Line Fittings............ 197
Transmission Cooler Service................ 196
Transmission Throttle Cable Adjustment........ 194
Transmission Throttle Cable Replacement...... 193
Transmission Valve Body Installation.......... 187
Transmission Valve Body Removal........... 186
Transmission Valve Body Solenoids........... 184
CHECKING FLUID LEVEL AND CONDITION
Recommended fluid for AW-4 transmissions is Mo-
par Dexron IIE/Mercon.
Mopar Dexron II can also be used but only when
Mercon fluid is not available.
CHECKING FLUID LEVEL
(1) Be sure transmission fluid is at normal operat-
ing temperature. Normal operating temperature is
reached after approximately 15 miles (25 km) of op-
eration.
(2) Position vehicle on level surface. This is impor-
tant for an accurate fluid level check.
(3) Shift transmission through all gear ranges and
back to Park.
(4) Apply parking brakes.
(5) Verify that transmission is in Park.
(6) Wipe off dipstick handle to prevent dirt from
entering fill tube. Then remove dipstick and check
fluid level and condition.
(7) Correct fluid level isto FULL mark on dip-
stick when fluid is at normal operating temper-
ature(Fig. 1).
(8) If fluid level is low, top off level with Mopar
Dexron IIE/Mercon. Mopar Dexron II can be used but
only if Mercon is not available.Do not overfill
transmission. Add only enough fluid to bring
level to Full mark.
(9) If too much fluid was added, excess amount can
be removed with suction gun and appropriate diame-
ter plastic tubing. Tubing only has to be long enough
to extend into oil pan.
CHECKING FLUID CONDITION
Inspect the appearance of the fluid during the fluid
level check. Fluid color should range from dark red to
pink and be free of foreign material, or particles. If
the fluid is dark brown or black in color and smells
burnt, the fluid has been overheated and must be
changed.Transmission operation should also be checked if
the fluid is severely discolored and contains quanti-
ties of foreign material, metal particles, or clutch disc
friction material.
A small quantity of friction material or metal
particles in the oil pan is normal. The particles
are usually generated during the break-in pe-
riod and indicate normal seating of the various
transmission components.
REFILLING AFTER OVERHAUL OR FLUID/FILTER
CHANGE
The best way to refill the transmission after a fluid
change or overhaul is as follows:
(1) If transmission has been overhauled, install
transmission in vehicle.
(2) Remove dipstick and insert clean funnel in
transmission fill tube.
(3) Add following initial quantity of Mopar Dexron
IIE/Mercon to transmission:
(a) If fluid/filter change was performed, add4
pints (2 quarts)of fluid to transmission.
(b) If transmission was completely overhauled
and torque converter was replaced or drained, add
10 pints (5 quarts)of fluid to transmission.
(c) Remove funnel and install dipstick.
(4) Operate vehicle until fluid reaches normal op-
erating temperature.
(5) Apply parking brakes.
Fig. 1 Transmission Fluid Level
21 - 182 AW-4 IN-VEHICLE SERVICEJ

BUMPERÐXJ, LIFTGATE LICENSE PLATE
SCREW ANCHOR.....................23-65
BUMPERÐXJ, REAR SEATBACK LATCH
STRIKER...........................23-84
BUMPERS......................13-16,13-5
BUS, CCD; FUEL/IGNITION (XJ).......8W-30-5
BUSHING AND PISTON CLEARANCE,
AW-4 .............................21-339
BUSHING REPLACEMENT, AXLE......2-12,2-34
BUSHING REPLACEMENT, LEAF SPRING
EYE; FRONT SUSPENSION AND AXLE.....2-17
BUSHING REPLACEMENT, LEAF SPRING
EYE; REAR SUSPENSION AND AXLES . . . 3-5,3-7
BUSHINGS, CLUTCH AND BRAKE PEDAL . . . 0-22
BUZZER, COMBINATION; INTERIOR
LIGHTING (YJ)....................8W-44-1
BUZZER MODULE.................8U-1,8U-2
BUZZER MODULE SCHEMATIC - YJ.......8U-4
CABLE, ACCELERATOR PEDAL AND
THROTTLE.....................14-17,14-58
CABLE ADJUSTMENT, PARK INTERLOCK . 21-195
CABLE ADJUSTMENT, SHIFT...........21-195
CABLE ADJUSTMENT, TRANSMISSION
THROTTLE.........................21-194
CABLE ADJUSTMENT, TRANSMISSION
THROTTLE VALVE....................21-71
CABLE ADJUSTMENT (XJ), PARK
INTERLOCK........................21-101
CABLE ADJUSTMENT (XJ), SHIFT.......21-100
CABLE ADJUSTMENT (XJ/YJ), THROTTLE
VALVE..............................21-101
CABLE REMOVE/INSTALL, SERVO.......8H-10
CABLE REPLACEMENT, TRANSMISSION
THROTTLE.........................21-193
CABLE REPLACEMENT (XJ), PARKING
BRAKE REAR.........................5-67
CABLE REPLACEMENT (YJ), PARKING
BRAKE FRONT........................5-67
CABLE REPLACEMENT (YJ), PARKING
BRAKE REAR.........................5-68
CABLE REPLACEMENTÐXJ, LATCH
RELEASE...........................23-11
CABLE RESISTANCE, SPARK PLUG......8D-14
CABLE, SERVO.......................8H-1
CABLE, SPEEDOMETER.................0-33
CABLE TENSIONER ADJUSTMENT
(XJ/YJ), PARKING BRAKE...............5-69
CABLE TENSIONER REPLACEMENT (XJ),
PARKING BRAKE......................5-66
CABLE, THROTTLE...................14-17
CABLE/LINKAGE ADJUSTMENT,
GEARSHIFT.........................21-71
CABLES, DISTRIBUTOR CAP AND
ROTOR, IGNITION.....................0-20
CABLES, SPARK PLUG SECONDARY.....8D-14,
8D-24
CABLES, VENT DOOR CONTROL.........24-32
CALIBRATION, COMPASS...............8C-5
CALIPER ASSEMBLY...................5-50
CALIPER CLEANING AND INSPECTION.....5-50
CALIPER DISASSEMBLY................5-48
CALIPER INSTALLATION................5-51
CALIPER OPERATION AND WEAR
COMPENSATION......................5-45
CALIPER REMOVAL....................5-48
CAMSHAFT......................9-32,9-74
CAMSHAFT PIN REPLACEMENT......9-34,9-75
CAMSHAFT POSITION SENSOR; FUEL
SYSTEM............................14-60
CAMSHAFT POSITION SENSOR;
FUEL/IGNITION (XJ)................8W-30-3
CAMSHAFT POSITION SENSOR;
FUEL/IGNITION (YJ)................8W-30-3
CAMSHAFT POSITION SENSOR;
IGNITION SYSTEMS..............8D-17,8D-2
CAMSHAFT POSITION SENSOR;
FUEL/IGNITION (XJ-RHD)............8W-30-3
CAMSHAFT POSITION SENSOR TEST;
FUEL SYSTEM.......................14-46
CAMSHAFT POSITION SENSOR TEST;
IGNITION SYSTEMS
...................8D-6
CAMSHAFT POSITION SENSORÐPCM
INPUT
.............................14-22
(CANADA ONLY)ÐXJ, DAYTIME
RUNNING LIGHTS
....................8L-15
(CANADA ONLY)ÐYJ, DAYTIME
RUNNING LIGHTS
....................8L-30
CANISTER, EVAP
..................25-4,25-7CAP AND ROTOR, IGNITION CABLES,
DISTRIBUTOR........................0-20
CAP, DISTRIBUTOR....................8D-7
CAP, FUEL TANK FILLER TUBE;
EMISSION CONTROL SYSTEMS......25-4,25-7
CAP, FUEL TANK FILLER TUBE; FUEL
SYSTEM............................14-13
CAP, RADIATOR PRESSURE.............7-25
CAPACITIES, COOLING SYSTEM..........7-45
CAPACITIES, FLUID.....................0-3
CAPACITIES, FUEL TANK..........14-13,14-67
CAPACITY TEST, FUEL PUMP............14-7
CAR REPLACEMENT, PITMAN SHAFT
SEALSÐIN.........................19-23
CARDAN (CV), DOUBLE................16-11
CARDAN, SINGLE....................16-10
CARGO BARRIERÐXJ................23-101
CARGO LAMP AND DOME LAMP;
INTERIOR LIGHTING (XJ-RHD)........8W-44-1
CARGO LAMP, COURTESY LAMPS AND
DOME LAMP; INTERIOR LIGHTING (XJ) . 8W-44-1
CARGO LAMPÐXJ...................23-94
CARPET/MATÐXJ, FRONT.............23-99
CARPET/MATÐXJ, REAR.............23-100
CARPETÐYJ.......................23-156
CARPETS AND FLOOR MATSÐXJ.......23-99
CARRIERÐYJ, EXTERNAL SPARE/
WHEEL TIRE.......................23-133
CASE (4WD VEHICLES), TRANSFER........0-24
CASE ASSEMBLY, TRANSFER....21-294,21-319
CASE CHANGES, TRANSFER...........21-307
CASE CLEANING AND INSPECTION,
TRANSMISSION.....................21-125
CASE COVER OIL SEAL REPLACEMENT,
TIMING.........................9-30,9-73
CASE COVER, TIMING..............9-31,9-72
CASE DISASSEMBLY AND OVERHAUL,
TRANSFER...................21-289,21-310
CASE IDENTIFICATION, TRANSFER.....21-284,
21-307
CASE INSTALLATION, TRANSFER . 21-288,21-309
CASE LUBRICANT AND FILL LEVEL,
TRANSFER.........................21-284
CASE, NP231 TRANSFER.......21-283,21-305
CASE, NP242 TRANSFER.......21-307,21-331
CASE OVERHAUL, FIRST-REVERSE
BRAKE PISTON AND TRANSMISSION....21-247
CASE REMOVAL, TRANSFER.....21-287,21-309
CASE SKID PLATE, TRANSFER......13-15,13-3
CASE SPECIFICATIONS, TRANSMISSION/
TRANSFER.........................21-333
CATALYTIC CONVERTER............11-1,11-4
CATALYTIC CONVERTOR................25-1
CAUTIONS, AND WARNINGS, NOTES;
WIRING DIAGRAMSÐGENERAL
INFORMATION (XJ)...................8W-1
CCD BUS; FUEL/IGNITION (XJ)........8W-30-5
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)ÐXJ.......................8L-12
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)ÐYJ.......................8L-28
CERTIFICATION LABEL, VEHICLE SAFETY . Intro.-4
CHAIN AND SPROCKETS, TIMING....9-31,9-73
CHANGE AND FILTER REPLACEMENT,
ENGINE OIL
..........................0-16
CHANGE, LUBRICANT; FRONT
SUSPENSION AND AXLE
................2-23
CHANGE, LUBRICANT; REAR
SUSPENSION AND AXLES
...........3-13,3-31
CHANGE, REFILLING AFTER OVERHAUL
OR FLUID/FILTER
..............21-100,21-182
CHANGES AND PARTS
INTERCHANGEABILITY, TRANSMISSION
. . . 21-67
CHANGES, TRANSFER CASE
...........21-307
CHANNEL REPLACEMENTÐYJ, DOOR
FRAME GLASS
......................23-142
CHARGING, BATTERY
..................8A-7
CHARGING REFRIGERANT SYSTEM
......24-11
CHARGING SYSTEM; BATTERY/
STARTING/CHARGING SYSTEMS
DIAGNOSTICS
.......................8A-17
CHARGING SYSTEM; CHARGING
SYSTEM (XJ)
.....................8W-20-1
CHARGING SYSTEM; CHARGING
SYSTEM (XJ-RHD)
.................8W-20-1
CHARGING SYSTEM; CHARGING
SYSTEM (YJ)
.....................8W-20-1CHARGING SYSTEM INDICATOR LAMP;
INSTRUMENT CLUSTER (XJ).........8W-40-3
CHARGING SYSTEM SPECIFICATIONS....8A-23
CHARGING TIME TABLE, BATTERY........8A-8
CHART, MAIN BEARING FITTING......9-48,9-90
CHART, XJ PERFORMANCE
TEMPERATURE AND PRESSURE.........24-13
CHART, YJ PERFORMANCE
TEMPERATURE AND PRESSURE.........24-13
CHARTÐAX 15 MANUAL
TRANSMISSION, SELECTIVE SNAP
RING.............................21-334
CHARTS, BRAKELINE..................5-12
CHARTS, DIAGNOSIS GUIDES...........21-77
CHARTS, GEARTRAIN OPERATION AND
APPLICATION.......................21-169
CHARTS, INSPECTION AND DIAGNOSIS.....6-4
CHASSIS AND BODY COMPONENTS.......0-28
CHASSIS COMPONENT AND WHEEL
BEARING LUBRICANTS.................0-28
CHECK VALVE TEST, POWER BOOSTER.....5-9
CHECKING FLUID LEVEL AND
CONDITION........................21-182
CHECKS, PRELIMINARY.................7-5
CHIME/BUZZER MODULE; INTERIOR
LIGHTING (XJ)....................8W-44-2
CHIME/BUZZER MODULE; INTERIOR
LIGHTING (XJ-RHD)................8W-44-2
CHMSL LAMPS, STOP LAMPS; REAR
LIGHTING (XJ)....................8W-51-1
CHMSL LAMPS, STOP LAMPS; REAR
LIGHTING (XJ-RHD)................8W-51-1
CHMSL LAMPS, STOP LAMPS; REAR
LIGHTING (YJ)....................8W-51-1
(CHMSL)ÐXJ, CENTER HIGH MOUNTED
STOP LAMP.........................8L-12
(CHMSL)ÐYJ, CENTER HIGH MOUNTED
STOP LAMP.........................8L-28
CIGAR LIGHTER; HORN/CIGAR LIGHTER . . . 8E-1
CIGAR LIGHTER; HORN/CIGAR LIGHTER
(YJ).............................8W-41-1
CIGAR LIGHTER; INSTRUMENT CLUSTER
(XJ).............................8W-40-1
CIRCUIT IDENTIFICATION; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-1
CIRCUIT REMOVE/INSTALL, PRINTED....8E-19,
8E-40
CIRCUIT SENSEÐPCM INPUT, IGNITION . . 14-23
CIRCUIT VOLTAGE, OPEN...............8A-6
CLAMPS, FUEL TUBES/LINES/HOSES . 14-62,14-9
CLASSIFICATION OF LUBRICANTS.........0-2
CLASSIFICATIONS AND RATINGS,
BATTERY...........................8A-23
CLEANER, AIR.......................14-29
CLEANER ELEMENT, AIR; EMISSION
CONTROL SYSTEMS...................25-7
CLEANER ELEMENT, AIR; FUEL SYSTEM . . 14-59
CLEANER ELEMENT, AIR; LUBRICATION
AND MAINTENANCE...................0-18
CLEANER HOUSING, AIR...............14-58
CLEANING AND INSPECTION, CALIPER....5-50
CLEANING AND INSPECTION, GEAR......19-42
CLEANING AND INSPECTION,
TRANSMISSION CASE................21-125
CLEANING OF TIRES...................22-2
CLEANING/INSPECTION; FRONT
SUSPENSION AND AXLE
................2-37
CLEANING/INSPECTION; REAR
SUSPENSION AND AXLES
...............3-20
CLEANING/REVERSE FLUSHING,
COOLING SYSTEM
....................7-22
CLEARANCE AND RAMP ANGLE,
GROUND
............................0-11
CLEARANCE, AW-4 BUSHING AND
PISTON
...........................21-339
CLOCKSPRING
.......................19-51
CLUSTER AND GAUGE HOUSINGSÐYJ,
INSTRUMENT
......................23-151
CLUSTER ASSEMBLY REMOVE/INSTALL
. . 8E-17,
8E-35
CLUSTER BEZELÐXJ, INSTRUMENT
.....23-80
CLUSTER BEZELÐYJ, INSTRUMENT
....23-151
CLUSTER CONNECTORS (RHD)
.........8E-11
CLUSTER, GAUGE PACKAGE
.......8E-31,8E-43
CLUSTER GROUND; INSTRUMENT
CLUSTER (XJ)
.....................8W-40-3
4 INDEXJ
Description Group-Page Description Group-Page Description Group-Page

DOOR REMOVAL/INSTALLATIONÐXJ.....23-35
DOOR RESTRAINT REPLACEMENTÐXJ . . . 23-41
DOOR SERVICEÐYJ, FULL-METAL......23-142
DOOR SPACER BLOCKSÐTWO-DOOR
VEHICLES, FRONT....................23-53
DOOR STATIONARY WINDOW
GLASSÐXJ, REAR...................23-46
DOOR TRIM PANELÐXJ...............23-31
DOOR TRIM PANELÐYJ, FULL-METAL . . . 23-137
DOOR VACUUM MOTOR, FRESH AIR.....24-34
DOOR VACUUM MOTOR REPLACEMENT,
A/C RECIRCULATING..................24-27
DOOR VENT WINDOW GLASSÐYJ,
FULL-METAL.......................23-137
DOOR WATERDAMÐYJ, FULL-METAL . . . 23-137
DOOR WEATHERSTRIP SEAL
REPLACEMENTÐYJ.................23-142
DOOR WEATHERSTRIP SEALSÐYJ,
FULL-METAL.......................23-141
DOOR WINDOW EXTERIOR
MOLDINGSÐXJ.....................23-54
DOOR WINDOW GLASS AND DOOR
OPENING WEATHERSTRIP SEALSÐXJ....23-55
DOOR WINDOW GLASS REGULATOR
HANDLEÐYJ, FULL-METAL............23-136
DOOR WINDOW GLASS REGULATORÐ
XJ, FRONT..........................23-42
DOOR WINDOW GLASS REGULATORÐ
XJ, REAR...........................23-44
DOOR WINDOW GLASS REGULATORÐ
YJ, FULL-METAL....................23-138
DOOR WINDOW GLASSÐXJ, FRONT.....23-43
DOOR WINDOW GLASSÐXJ, REAR......23-45
DOOR WINDOW GLASSÐYJ, FULL-
METAL............................23-139
DOORÐYJ, HALF-METAL SOFT TOP.....23-134
DOUBLE CARDAN (CV)................16-11
DRAG LINK....................19-16,19-20
DRAINING COOLING SYSTEM............7-21
DRAW FUSE, IGNITION-OFF.............8F-1
DRAW, IGNITION-OFF.................8A-10
DRB SCAN TOOL; BRAKES...............5-3
DRB SCAN TOOL; COOLING SYSTEM.......7-5
DRB SCAN TOOL; EMISSION CONTROL
SYSTEMS...........................25-2
DRB SCAN TOOL; FUEL SYSTEM........14-54
DRB SCAN TOOL; IGNITION SYSTEMS....8D-8
DRIERÐ2.5L ENGINES, CONDENSER
FILTER.............................24-27
DRIERÐ4.0L ENGINES, FILTER.........24-28
DRIP RAIL MOLDINGÐXJ.............23-25
DRIVE (4WD) SWITCH, FOUR-WHEEL;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
DRIVE (4WD) SWITCH, FOUR-WHEEL;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
DRIVE, AUTOMATIC BELT TENSIONERÐ
XJ MODELS WITH RIGHT HAND..........7-42
DRIVE AXLE ASSEMBLY
REPLACEMENTÐXJ VEHICLES; FRONT
SUSPENSION AND AXLE................2-23
DRIVE AXLE ASSEMBLY
REPLACEMENTÐXJ VEHICLES; REAR
SUSPENSION AND AXLES...........3-14,3-31
DRIVE AXLE ASSEMBLY
REPLACEMENTÐYJ VEHICLES; FRONT
SUSPENSION AND AXLE................2-24
DRIVE AXLE ASSEMBLY
REPLACEMENTÐYJ VEHICLES; REAR
SUSPENSION AND AXLES
...............3-14
DRIVE AXLE, FRONT
....................2-3
DRIVE BELT, ACCESSORY
...............0-21
DRIVE BELT DIAGNOSIS (CONT.),
SERPENTINE
.........................7-40
DRIVE BELT DIAGNOSIS, SERPENTINE
.....7-39
DRIVE, BELT SERVICEÐEXCEPT RIGHT
HAND
...............................7-40
DRIVE, BELT SERVICEÐXJ MODELS
WITH RIGHT HAND
....................7-42
DRIVE BELT TENSION
..................7-45
DRIVE BELTS, ENGINE ACCESSORY
.......7-38
DRIVE GEAR, SPEED SENSOR
ROTORÐSPEEDOMETER
.............21-193
DRIVE, GENERATOR REMOVE/INSTALLÐ
LEFT-HAND
..........................8B-6
DRIVE, GENERATOR REMOVE/INSTALLÐ
RIGHT-HAND
.........................8B-7
DRIVE PULLEY REPLACEMENT
..........19-13DRIVE (RHD), BELT TENSIONÐEXCEPT
RIGHT HAND.........................7-38
DRIVE (RHD), BELT TENSIONÐRIGHT
HAND...............................7-38
DRIVE (RHD) MODELS, BELT TENSIONÐ
EXCEPT RIGHT HAND..................7-45
DRIVE SHAFTS.......................0-26
DRIVE VEHICLES, RIGHT HAND..........23-1
DRIVE, VISCOUS FAN..................7-34
DRIVELINE SNAP; FRONT SUSPENSION
AND AXLE...........................2-19
DRIVELINE SNAP; REAR SUSPENSION
AND AXLES..........................3-10
DRIVELINE VIBRATION.................16-3
DRIVER'S DOOR JAMB SWITCH.....8U-1,8U-2
DRIVER'S POWER LOCK SWITCHÐ2-
DOOR (LHD).........................8P-3
DRIVER'S POWER LOCK SWITCHÐ2-
DOOR (RHD).........................8P-4
DRIVER'S POWER LOCK SWITCHÐ4-
DOOR..............................8P-5
DRIVER'S POWER WINDOW SWITCHÐ
2-DOOR (LHD).......................8S-4
DRIVER'S POWER WINDOW SWITCHÐ
2-DOOR (RHD).......................8S-5
DRIVER'S POWER WINDOW SWITCHÐ
4-DOOR.............................8S-3
DRIVER'S SEAT BELT SWITCH.......8U-1,8U-3
DRIVETRAIN.........................0-22
DRL MODULE REPLACEMENTÐXJ.......8L-15
DRL MODULE REPLACEMENTÐYJ........8L-30
DRUM BRAKE ADJUSTMENT............5-57
DRUM BRAKES.......................5-55
DRUM BRAKESHOE INSTALLATION.......5-55
DRUM BRAKESHOE REMOVAL...........5-55
DRUM REFINISHING, BRAKE............5-58
DRUMÐREAR SUPPORT OVERHAUL,
OVERRUNNING CLUTCHÐLOW-
REVERSE..........................21-125
DUCT, DEFROSTER NOZZLE............24-33
DUCT, FRESH AIR INTAKE..............24-34
ECU AND HCU DIAGNOSIS, ANTILOCK......5-3
ECU INSTALLATION (XJ MODELS)........5-40
ECU OPERATION......................5-37
ECU REMOVAL (XJ MODELS)............5-40
ECU REMOVAL/INSTALLATION (YJ
MODELS)............................5-41
EDGE GUARD/EDGE PROTECTOR
STRIPÐXJ, DOOR....................23-54
EFFECTS OF INCORRECT FLUID LEVEL....21-71
EFFORT, HARD PEDAL OR HIGH PEDAL.....5-6
ELECTRIC COOLING FANÐXJ MODELS
WITH 4.0L 6-CYLINDER ENGINE,
AUXILIARY..........................7-35
ELECTRICAL CONTROL, FUEL PUMP......14-5
ELECTRONIC CONTROL UNIT (ECU).......5-34
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-2
ELEMENT, AIR CLEANER; EMISSION
CONTROL SYSTEMS...................25-7
ELEMENT, AIR CLEANER; FUEL SYSTEM . . 14-59
ELEMENT, AIR CLEANER; LUBRICATION
AND MAINTENANCE...................0-18
ELEMENT TEST, OXYGEN SENSOR (O2S)
HEATING...........................14-48
ELEMENTS, HEATER; POWER MIRRORS
(XJ-RHD).........................8W-62-1
EMISSION CONTROL INFORMATION
(VECI) LABEL, VEHICLE.................25-1
EMISSION CONTROL SYSTEM...........0-20
EMISSION CONTROL SYSTEM
MAINTENANCE........................0-4
EMISSION CONTROLS..................25-4
EMR LAMPÐPCM OUTPUT............14-27
ENGINE ACCESSORY DRIVE BELTS.......7-38
ENGINE AND TRANSMISSION/TRANSFER
CASE IDENTIFICATION...............Intro.-5
ENGINE ASSEMBLY (SHORT BLOCK),
SERVICE.............................9-4
ENGINE ASSEMBLYÐXJ VEHICLES
. . . 9-18,9-59
ENGINE ASSEMBLYÐYJ VEHICLES
. . . 9-20,9-62
ENGINE, AUXILIARY ELECTRIC COOLING
FANÐXJ MODELS WITH 4.0L
6-CYLINDER
.........................7-35
ENGINE BLOCK HEATER
................7-44
ENGINE BREAK-IN
.....................0-15ENGINE COOLANT TEMPERATURE
GAUGE; INSTRUMENT CLUSTER (XJ) . . 8W-40-1
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL SYSTEM...............14-60
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL/IGNITION (XJ)........8W-30-3
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL/IGNITION (YJ)........8W-30-3
ENGINE COOLANT TEMPERATURE
SENSOR; IGNITION SYSTEMS......8D-19,8D-5
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL/IGNITION (XJ-RHD)....8W-30-3
ENGINE COOLANT TEMPERATURE
SENSOR TEST; FUEL SYSTEM..........14-46
ENGINE COOLANT TEMPERATURE
SENSOR TEST; IGNITION SYSTEMS.......8D-9
ENGINE COOLANT TEMPERATURE
SENSORÐPCM INPUT................14-23
ENGINE COOLANT TEMPERATURE
WARNING LAMP; INSTRUMENT
CLUSTER (XJ).....................8W-40-1
ENGINE COOLANT TEMPERATURE
WARNING LAMP; INSTRUMENT
CLUSTER (XJ-RHD)................8W-40-1
ENGINE COOLING SYSTEM..............0-18
ENGINE CYLINDER HEAD...........9-25,9-67
ENGINE CYLINDER HEAD COVER.....9-22,9-64
ENGINE CYLINDER HEAD GASKET
FAILURE DIAGNOSIS....................9-5
ENGINE DAMPER.....................9-17
ENGINE DIAGNOSIS....................9-5
ENGINE, DIAGRAM INDEXÐ2.5L;
FUEL/IGNITION (XJ)..................8W-30-6
ENGINE, DIAGRAM INDEXÐ4.0L;
FUEL/IGNITION (XJ)................8W-30-6
ENGINE, ENGINE EXHAUST MANIFOLDÐ
2.5L................................11-7
ENGINE, ENGINE EXHAUST MANIFOLDÐ
4.0L................................11-7
ENGINE, ENGINE FIRING ORDERÐ2.5L
4-CYLINDER........................8D-32
ENGINE, ENGINE FIRING ORDERÐ4.0L
6-CYLINDER........................8D-32
ENGINE EXHAUST MANIFOLDÐ2.5L
ENGINE.............................11-7
ENGINE EXHAUST MANIFOLDÐ4.0L
ENGINE.............................11-7
ENGINE FIRING ORDERÐ2.5L
4-CYLINDER ENGINE.................8D-32
ENGINE FIRING ORDERÐ4.0L
6-CYLINDER ENGINE.................8D-32
ENGINE, INTAKE MANIFOLDÐ2.5L........11-7
ENGINE, INTAKE MANIFOLDÐ4.0L........11-8
ENGINE MAINTENANCE.................0-15
ENGINE MOUNTÐREAR............9-16,9-57
ENGINE MOUNTSÐFRONT..........9-14,9-56
ENGINE OIL..........................0-15
ENGINE OIL CHANGE AND FILTER
REPLACEMENT.......................0-16
ENGINE OIL FILTER....................0-17
ENGINE OIL PRESSURE.................9-7
ENGINE ONLY, POWER STEERING
PRESSURE SWITCHÐ2.5L.............14-63
ENGINE ONLY, TORQUE CONVERTER
CLUTCH (TCC) SOLENOID AND
RELAYÐ2.5L; TRANSMISSION
CONTROLS (XJ)...................8W-31-1
ENGINE ONLY, TRANSMISSION
CONTROL MODULEÐ4.0L;
TRANSMISSION CONTROLS (XJ)......8W-31-1
ENGINE PERFORMANCE.................9-2
ENGINE SERVICE PROCEDURES, 2.5L.....9-13
ENGINE SERVICE PROCEDURES, 4.0L.....9-55
ENGINE SPECIFICATIONS...........9-52,9-93
ENGINE, VACUUM ROUTING
SCHEMATICÐ2.5L 4 CYLINDER..........25-3
ENGINE, VACUUM ROUTING
SCHEMATICÐ4.0L 6 CYLINDER..........25-3
ENGINES, CONDENSER FILTER
DRIERÐ2.5L........................24-27
ENGINES, CONDENSERÐ4.0L..........24-28
ENGINES, FILTER DRIERÐ4.0L
.........24-28
ENGINES, FUEL USAGE STATEMENTÐ
GAS
................................0-19
ENGLISH/SAE CONVERSION, METRIC
. . Intro.-11
ENTRY MODULE, KEYLESS
.........8P-1,8P-7
ENTRY MODULE, REMOTE KEYLESS;
POWER DOOR LOCKS (XJ)
...........8W-61-1
JINDEX 9
Description Group-Page Description Group-Page Description Group-Page

ENTRY MODULE REMOVE/INSTALL,
KEYLESS...........................8P-10
ENTRY RECEIVER, KEYLESS.............8C-1
ENTRY RECEIVERÐXJ, KEYLESS........23-93
ENTRY TRANSMITTER, KEYLESS . 8P-1,8P-7,8P-8
EQUIPMENT, REFRIGERANT.............24-7
EQUIVALENT VALUES, CONVERSION
FORMULAS.......................Intro.-11
EVACUATING REFRIGERANT SYSTEM.....24-11
EVAP CANISTER..................25-4,25-7
EVAP (EVAPORATION) CONTROL
SYSTEM............................25-4
EVAPORATIVE HOUSING
COMPONENTSÐYJ....................24-6
EVAPORATOR AND HOUSING...........24-35
EVAPORATOR COIL...................24-30
EVAPORATOR/BLOWER HOUSING........24-29
EXHAUST GAS RECIRCULATION (EGR)
SYSTEM............................25-1
EXHAUST GRILLEÐXJ, AIR............23-25
EXHAUST HEAT SHIELDS...............11-1
EXHAUST MANIFOLDÐ2.5L ENGINE,
ENGINE.............................11-7
EXHAUST MANIFOLDÐ4.0L ENGINE,
ENGINE.............................11-7
EXHAUST PIPEÐXJ VEHICLES...........11-3
EXHAUST PIPEÐYJ VEHICLES...........11-4
EXHAUST SYSTEM; EXHAUST SYSTEM
AND INTAKE MANIFOLD................11-1
EXHAUST SYSTEM; LUBRICATION AND
MAINTENANCE.......................0-21
EXHAUST SYSTEM DIAGNOSIS..........11-2
EXHAUST TAILPIPEÐXJ VEHICLES,
MUFFLER............................11-5
EXHAUST TAILPIPEÐYJ VEHICLES,
MUFFLER............................11-6
EXPANSION VALVE..............24-31,24-35
EXTENDED IDLE SWITCH; FUEL/
IGNITION (XJ).....................8W-30-5
EXTENDED IDLE SWITCH TEST..........14-48
EXTENDED IDLE SWITCHÐPCM INPUT . . . 14-23
EXTENSIONÐXJ, QUARTER TRIM PANEL . 23-87
EXTERIOR COMPONENTS.........23-104,23-3
EXTERIOR LAMPSÐXJ................8L-18
EXTERIOR LAMPSÐYJ................8L-32
EXTERIOR MOLDINGSÐXJ, DOOR
WINDOW...........................23-54
EXTERIOR NAMEPLATES (ADHESIVE-
BACKED)ÐYJ......................23-120
EXTERIOR NAMEPLATESÐXJ...........23-26
EXTERNAL HANDLEÐXJ, DOOR.........23-48
EXTERNAL MIRRORSÐXJ.............23-27
EXTERNAL RELEASE HANDLEÐYJ,
FULL-METAL DOOR LATCH............23-140
EXTERNAL SPARE/WHEEL TIRE
CARRIERÐYJ......................23-133
(EXTERNAL)ÐYJ, HALF METAL DOOR
MIRROR..........................23-121
EYE BUSHING REPLACEMENT, LEAF
SPRING; FRONT SUSPENSION AND
AXLE...............................2-17
EYE BUSHING REPLACEMENT, LEAF
SPRING; REAR SUSPENSION AND
AXLES............................3-5,3-7
FAN RELAY AND MOTOR, RADIATOR;
AIR CONDITIONING/HEATER (XJ)......8W-42-2
FAN RELAY AND MOTOR, RADIATOR;
AIR CONDITIONING/HEATER (XJ-RHD) . . 8W-42-2
FAN RELAYÐPCM OUTPUT, RADIATOR . . . 14-28
FANÐXJ MODELS WITH 4.0L
6-CYLINDER ENGINE, AUXILIARY
ELECTRIC COOLING...................7-35
FANS, COOLING SYSTEM...............7-32
FEED, BATTERY; FUEL/IGNITION (XJ) . . . 8W-30-1
FEED, BATTERY; FUEL/IGNITION (YJ) . . . 8W-30-2
FEED, BATTERY; FUEL/IGNITION
(XJ-RHD).........................8W-30-1
FEED, IGNITION; FUEL/IGNITION
(XJ-RHD).........................8W-30-1
FENDER FLAREÐYJ.................23-114
FENDER INNER SPLASH SHIELDSÐYJ . . 23-116
FENDER SPLASH APRONSÐYJ........23-115
FENDERÐXJ, FRONT
.................23-14
FENDERSÐYJ
......................23-110
FIELDÐPCM OUTPUT, GENERATOR
......14-27
FILL LEVEL, TRANSFER CASE
LUBRICANT
........................21-284
FILLER DOOR BUMPERSÐXJ, FUEL
.....23-27FILLER HOSE SPLASH SHIELDÐXJ
VEHICLES, FUEL......................13-4
FILLER NOZZLE/TUBEÐXJ, FUEL........23-26
FILLER PROTECTOR/NOZZLEÐYJ, FUEL . 23-121
FILLER TUBE CAP, FUEL TANK;
EMISSION CONTROL SYSTEMS......25-4,25-7
FILLER TUBE CAP, FUEL TANK; FUEL
SYSTEM............................14-13
FILLER TUBE, NO-LEAD FUEL TANK......14-13
FILTER DRIERÐ2.5L ENGINES,
CONDENSER........................24-27
FILTER DRIERÐ4.0L ENGINES..........24-28
FILTER, ENGINE OIL...................0-17
FILTER, FUEL; FUEL SYSTEM.......14-60,14-9
FILTER, FUEL; LUBRICATION AND
MAINTENANCE.......................0-19
FILTER REPLACEMENT, ENGINE OIL
CHANGE............................0-16
FILTER REPLACEMENT, FLUID..........21-99
FILTER REPLACEMENT, OIL............21-103
FIN SENSING CYCLING CLUTCH SWITCH . 24-15,
24-31
FINAL ASSEMBLY; FRONT SUSPENSION
AND AXLE...........................2-46
FINAL ASSEMBLY; REAR SUSPENSION
AND AXLES..........................3-29
FIRING ORDERÐ2.5L 4-CYLINDER
ENGINE, ENGINE.....................8D-32
FIRING ORDERÐ4.0L 6-CYLINDER
ENGINE, ENGINE.....................8D-32
FIRST-REVERSE BRAKE PISTON AND
TRANSMISSION CASE OVERHAUL......21-247
FIRST/SECOND/THIRD/REVERSE
COMPONENTS......................21-168
FITTING CHART, CONNECTING ROD
BEARING........................9-41,9-83
FITTING CHART, MAIN BEARING......9-48,9-90
FITTING O-RING SEAL, FLOW CONTROL
VALVE .............................19-14
FITTING SERVICE, TRANSMISSION
COOLER LINE......................21-111
FITTINGS, TRANSMISSION COOLER LINE . 21-197
FLAREÐYJ, FENDER.................23-114
FLARES AND LINERSÐXJ, REAR
WHEELHOUSE.......................23-19
FLASHER, COMBINATION; TURN
SIGNALS (XJ).....................8W-52-1
FLASHERS, HAZARD; TURN SIGNALS
(XJ).............................8W-52-1
FLASHERS, HAZARD; TURN SIGNALS
(XJ-RHD).........................8W-52-1
FLASHERS, HAZARD; TURN SIGNALS
(YJ).............................8W-52-1
FLOOR BRACKETSÐXJ, SPARE
TIRE/WHEEL HOLDDOWN..............23-98
FLOOR CONSOLEÐXJ, FULL...........23-95
FLOOR CONSOLESÐYJ...............23-155
FLOOR MATSÐXJ, CARPETS...........23-99
FLOOR SHIFTÐXJ, MINI-CONSOLE WITH . 23-94
FLOW CONTROL VALVE FITTING O-RING
SEAL..............................19-14
FLOW TESTING, TRANSMISSION
COOLER...........................21-113
FLUID AND FILTER REPLACEMENT.......21-99
FLUID CAPACITIES.....................0-3
FLUID, CLUTCH LINKAGE................6-1
FLUID CONTAMINATION, BRAKE.......5-10,5-7
FLUID LEVEL AND CONDITION,
CHECKING.........................21-182
FLUID LEVEL, BRAKE..................5-10
FLUID LEVEL CHECK.............21-70,21-99
FLUID LEVEL, CLUTCH.................6-14
FLUID, RECOMMENDED BRAKE..........5-10
FLUID WARNING LAMP, LOW WASHER;
INSTRUMENT CLUSTER (XJ).........8W-40-2
FLUID WARNING LAMP, LOW WASHER;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
FLUID/FILTER CHANGE, REFILLING
AFTER OVERHAUL OR..........21-100,21-182
FLUID/LUBRICANTS/CLEANING
SOLVENTS, BRAKE
.....................5-2
FLUIDÐBRAKE BLEEDINGÐ
BRAKELINES AND HOSES, BRAKE
........5-10
FLUSHING, COOLING SYSTEM
CLEANING/REVERSE
...................7-22
FLUSHING, TRANSMISSION COOLER
REVERSE
..........................21-114
FLYWHEEL RUNOUT
....................6-3FLYWHEEL SERVICE...................6-16
FOG LAMP DIAGNOSIS............8L-21,8L-3
FOG LAMP REPLACEMENTÐXJ..........8L-9
FOG LAMP REPLACEMENTÐYJ.........8L-25
FOG LAMP SWITCH REPLACEMENTÐXJ . . 8L-10
FOG LAMP SWITCH REPLACEMENTÐYJ . . 8L-26
FOG LAMPS; FRONT LIGHTING (XJ) . . . 8W-50-1
FOG LAMPS; FRONT LIGHTING (XJ-RHD) . 8W-50-2
FOG LAMPS; FRONT LIGHTING (YJ) . . . 8W-50-1
FOG LAMPSÐXJ......................8L-7
FOG LAMPSÐYJ.....................8L-23
FORM-IN-PLACE GASKETS...............9-1
FORMULAS AND EQUIVALENT VALUES,
CONVERSION.....................Intro.-11
FORWARD CLUTCH OVERHAUL........21-232
FOURTH GEAR OVERDRIVE
COMPONENTS......................21-167
FOUR-WHEEL DRIVE (4WD) SWITCH;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
FOUR-WHEEL DRIVE (4WD) SWITCH;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
FOUR-WHEEL-DRIVE VEHICLE TOWING....0-12
FRAME.........................13-10,13-1
FRAME CROSSMEMBER COVER.........13-16
FRAME DIMENSIONS.............13-13,13-1
FRAME GLASS CHANNEL
REPLACEMENTÐYJ, DOOR...........23-142
FRAME REPAIRS......................13-13
FRAME STRAIGHTENING...............13-13
FRAME WEATHERSTRIP SEALÐYJ,
WINDSHIELD.......................23-146
FRAMEÐXJ, BUCKET SEATBACK COVER . . 23-81
FRAMEÐYJ, WINDSHIELD............23-145
FREQUENCY INTERFERENCE, RADIO......8F-5
FRESH AIR DOOR VACUUM MOTOR......24-34
FRESH AIR INTAKE DUCT..............24-34
FRONT AND REAR AXLES...............0-24
FRONT AXLE, MODEL 30...............2-49
FRONT BUCKET SEATSÐXJ............23-81
FRONT BUMPER.................13-16,13-5
FRONT CABLE REPLACEMENT (YJ),
PARKING BRAKE......................5-67
FRONT CARPET/MATÐXJ..............23-99
FRONT CLUTCH OVERHAUL...........21-134
FRONT DOOR SPACER BLOCKSÐTWO-
DOOR VEHICLES.....................23-53
FRONT DOOR WINDOW GLASS
REGULATORÐXJ....................23-42
FRONT DOOR WINDOW GLASSÐXJ.....23-43
FRONT DRIVE AXLE....................2-3
FRONT FENDERÐXJ..................23-14
FRONT INNER SCUFF PLATE/COWL SIDE
TRIM PANELÐXJ....................23-86
FRONT PARK/TURN SIGNAL LAMP BULB
REPLACEMENTÐXJ...................8L-9
FRONT PARK/TURN SIGNAL LAMP BULB
REPLACEMENTÐYJ..................8L-25
FRONT PLANETARY GEAR OVERHAUL . . . 21-237
FRONT SERVO AND BAND OVERHAUL . . . 21-146
FRONT SHOULDER BELT/BUCKLEÐXJ....23-90
FRONT SHOULDER BELTSÐYJ.........23-154
FRONT SKID PLATE
....................13-1
FRONT SUSPENSION
...................2-1
FRONT SUSPENSION COMPONENTS, XJ
. . . 2-49
FRONT SUSPENSION COMPONENTS, YJ
. . . 2-49
FRONT SUSPENSION, XJ
...............2-11
FRONT SUSPENSION, YJ
...............2-15
FRONT TOW HOOKS
...................13-7
FRONT WHEEL ALIGNMENT
..............2-5
FRONT WHEEL BEARINGS
..............0-28
FRONT WHEEL SENSOR INSTALLATION
....5-38
FRONT WHEEL SENSOR REMOVAL
.......5-38
FUEL DELIVERY SYSTEM
...............14-3
FUEL FILLER DOOR BUMPERSÐXJ
......23-27
FUEL FILLER HOSE SPLASH SHIELDÐXJ
VEHICLES
...........................13-4
FUEL FILLER NOZZLE/TUBEÐXJ
........23-26
FUEL FILLER PROTECTOR/NOZZLEÐYJ
. . 23-121
FUEL FILTER; FUEL SYSTEM
........14-60,14-9
FUEL FILTER; LUBRICATION AND
MAINTENANCE
.......................0-19
FUEL GAUGE; INSTRUMENT CLUSTER
(XJ)
.............................8W-40-1
FUEL GAUGE; INSTRUMENT CLUSTER
(XJ-RHD)
.........................8W-40-1
FUEL GAUGE SENDING UNIT
...........14-16
10 INDEXJ
Description Group-Page Description Group-Page Description Group-Page

MULTI-FUNCTION SWITCH TESTING
PROCEDURESÐXJ....................8L-4
MULTI-PORT FUEL INJECTION
(MFI)ÐCOMPONENT DESCRIPTION/
SYSTEM OPERATION..................14-19
MULTI-PORT FUEL INJECTION
(MFI)ÐCOMPONENT REMOVAL/
INSTALLATION.......................14-58
MULTI-PORT FUEL INJECTION
(MFI)ÐGENERAL DIAGNOSIS...........14-35
NAMEPLATES (ADHESIVE-BACKED)ÐYJ,
EXTERIOR.........................23-120
NAMEPLATESÐXJ, EXTERIOR..........23-26
NEUTRAL SWITCH, PARK..............14-63
NO LUBRICATION, COMPONENTS
REQUIRING...........................0-2
NOISE DIAGNOSIS, 2.5L STARTER.......8A-16
NOISE DIAGNOSIS, STARTER...........8A-16
NOISE, GEAR AND BEARING; FRONT
SUSPENSION AND AXLE................2-18
NOISE, GEAR AND BEARING; REAR
SUSPENSION AND AXLES................3-9
NOISE OR VIBRATION, TIRE.............22-4
NOISE SUPPRESSION, RADIO............8F-2
NOISE/VIBRATION DIAGNOSIS, AXLE;
FRONT SUSPENSION AND AXLE..........2-18
NOISE/VIBRATION DIAGNOSIS, AXLE;
REAR SUSPENSION AND AXLES..........3-9
NO-LEAD FUEL TANK FILLER TUBE......14-13
NON-INTERMITTENT WIPE SWITCH
TESTING...........................8K-14
NON-TILT STEERING COLUMN............19-60
NORMAL BRAKING MODE, ABS
OPERATION IN.......................5-35
NORMAL OPERATING CONDITIONS........5-3
NOTATIONÐSAE AND METRIC, THREAD . Intro.-13
NOTES, CAUTIONS, AND WARNINGS;
WIRING DIAGRAMSÐGENERAL
INFORMATION (XJ)...................8W-1
NOZZLE AND DUCT, DEFROSTER........24-33
NOZZLE REMOVE/INSTALL, LIFTGATE
WASHER...........................8K-24
NOZZLE/TUBEÐXJ, FUEL FILLER........23-26
NP231 SERVICE DIAGNOSIS...........21-285
NP231 TRANSFER CASE........21-283,21-305
NP231 TRANSFER CASE, LEGEND......21-306
NP231/NP242 TORQUE SPECIFICATIONS . 21-344
NP242 SERVICE DIAGNOSIS...........21-308
NP242 TRANSFER CASE........21-307,21-331
NP242 TRANSFER CASE, LEGEND......21-332
NUMBER (VIN) DECODING, VEHICLE
IDENTIFICATION....................Intro.-4
NUMBER (VIN) PLATE, VEHICLE
IDENTIFICATION....................Intro.-4
NUT TIGHTENING, WHEEL..........5-54,5-59
NUT, WHEEL LUG....................22-12
(OHMS)ÐCOOLANT TEMPERATURE
SENSOR/MANIFOLD AIR
TEMPERATURE, SENSOR RESISTANCE
....14-46
OIL CHANGE AND FILTER
REPLACEMENT, ENGINE
................0-16
OIL COOLERS, TRANSMISSION
..........7-36
OIL, ENGINE
.........................0-15
OIL FILTER, ENGINE
...................0-17
OIL FILTER REPLACEMENT
............21-103
OIL PAN
........................9-36,9-77
OIL PRESSURE, ENGINE
.................9-7
OIL PRESSURE GAUGE
..............8W-40-2
OIL PRESSURE WARNING LAMP;
INSTRUMENT CLUSTER (XJ)
.........8W-40-2
OIL PRESSURE WARNING LAMP;
INSTRUMENT CLUSTER (XJ-RHD)
.....8W-40-1
OIL PUMP
.......................9-39,9-81
OIL PUMP OVERHAUL
.........21-131,21-216
OIL PUMP SEAL REPLACEMENT
........21-199
OIL PUMP WEAR LIMITS, AW-4
........21-338
OIL, REFRIGERANT
...................24-12
OIL SEAL REPLACEMENT, INNER AXLE
SHAFT
..............................2-35
OIL SEAL REPLACEMENT, TIMING CASE
COVER
..........................9-30,9-73
OIL SEALS, REAR MAIN
............9-49,9-89
OIL SEALS, VALVE SPRINGS
.............9-23
ON-BOARD DIAGNOSTIC SYSTEM,
USING; BATTERY/STARTING/CHARGING
SYSTEMS DIAGNOSTICS
...............8A-22ON-BOARD DIAGNOSTIC SYSTEM,
USING; VEHICLE SPEED CONTROL
SYSTEM............................8H-5
ON-BOARD DIAGNOSTICS.............8D-15
ON-BOARD DIAGNOSTICS (OBD);
COOLING SYSTEM.....................7-4
ON-BOARD DIAGNOSTICS (OBD); FUEL
SYSTEM............................14-51
ONLY, DAYTIME RUNNING LAMP (DRL)
MODULEÐCANADIAN VEHICLES;
FRONT LIGHTING (YJ)..............8W-50-2
ONLY, POWER STEERING PRESSURE
SWITCHÐ2.5L ENGINE................14-63
ONLY, TORQUE CONVERTER CLUTCH
(TCC) SOLENOID AND RELAYÐ2.5L
ENGINE; TRANSMISSION CONTROLS
(XJ).............................8W-31-1
ONLY, TRANSMISSION CONTROL
MODULEÐ4.0L ENGINE;
TRANSMISSION CONTROLS (XJ)......8W-31-1
OPENING PANEL (GOP)ÐXJ, GRILLE
AND GRILLE.........................23-3
OPENING WEATHERSTRIP SEALÐXJ,
LIFTGATE...........................23-64
OPENING WEATHERSTRIP SEALSÐXJ,
DOOR WINDOW GLASS AND DOOR......23-55
OPERATING SPECIFICATIONS, PUMP......19-3
OPERATION, ACCELERATION SWITCH.....5-37
OPERATION, AIR CONDITIONING; AIR
CONDITIONING/HEATER (XJ).........8W-42-2
OPERATION, AIR CONDITIONING; AIR
CONDITIONING/HEATER (XJ-RHD).....8W-42-2
OPERATION AND APPLICATION CHARTS,
GEARTRAIN........................21-169
OPERATION AND SERVICE, ABS..........5-33
OPERATION AND WEAR
COMPENSATION, CALIPER..............5-45
OPERATION, BRAKE WARNING LIGHT......5-5
OPERATION, CLUTCH...................6-2
OPERATION, COMPONENT
IDENTIFICATION/SYSTEM...............8D-1
OPERATION, ECU.....................5-37
OPERATION, HCU.....................5-36
OPERATION, HEATER AND A/C...........24-1
OPERATION IN ANTILOCK BRAKING
MODE, ABS..........................5-36
OPERATION IN NORMAL BRAKING
MODE, ABS..........................5-35
OPERATION, MULTI-PORT FUEL
INJECTION (MFI)ÐCOMPONENT
DESCRIPTION/SYSTEM................14-19
OPERATION, PARKING BRAKE...........5-60
OPERATION, POWER BRAKE BOOSTER....5-23
OPERATION, POWER STEERING
PUMPÐINITIAL......................19-15
OPERATION, WHEEL SPEED SENSOR......5-37
ORDERÐ2.5L 4-CYLINDER ENGINE,
ENGINE FIRING......................8D-32
ORDERÐ4.0L 6-CYLINDER ENGINE,
ENGINE FIRING......................8D-32
O-RING SEAL, FLOW CONTROL VALVE
FITTING............................19-14
ORNAMENTATION, WHEEL..............22-6
OUTER SCUFF PLATESÐXJ............23-89
OUTLET VACUUM MOTOR
REPLACEMENT, HEATER/DEFROSTER/
INSTRUMENT PANEL..................24-26
OUTPUT, AIR CONDITIONING (A/C)
CLUTCH RELAYÐPCM................14-26
OUTPUT, AUTO SHUTDOWN (ASD)
RELAYÐPCM.......................14-26
OUTPUT, DATA LINK CONNECTORÐPCM . . 14-27
OUTPUT, EMR LAMPÐPCM
............14-27
OUTPUT, FUEL INJECTORSÐPCM
.......14-27
OUTPUT, FUEL PUMP RELAYÐPCM
......14-27
OUTPUT, GENERATOR FIELDÐPCM
......14-27
OUTPUT, GENERATOR LAMPÐPCM
......14-27
OUTPUT, IDLE AIR CONTROL (IAC)
MOTORÐPCM
.......................14-27
OUTPUT, IGNITION COILÐPCM
.........14-28
OUTPUT, MALFUNCTION INDICATOR
LAMPÐPCM
........................14-28
OUTPUT, RADIATOR FAN RELAYÐPCM
. . . 14-28
OUTPUT, SCI TRANSMITÐPCM
.........14-29
OUTPUT, SHIFT INDICATORÐPCM
.......14-29
OUTPUT, SPEED CONTROLÐPCM
.......14-29
OUTPUT, TACHOMETERÐPCM
..........14-29OUTPUT, TORQUE CONVERTER CLUTCH
RELAYÐPCM.......................14-29
OUTPUT VOLTAGE SPECIFICATIONS......8A-23
OUTS, TAKE; WIRING DIAGRAMSÐ
GENERAL INFORMATION (XJ)...........8W-2
OVERDRIVE COMPONENTS, FOURTH
GEAR.............................21-167
OVERDRIVE PLANETARY GEAR AND
CLUTCH OVERHAUL.................21-218
OVERDRIVE SUPPORT OVERHAUL......21-226
OVERHAUL, 30RH/32RH TRANSMISSION . 21-119
OVERHAUL (4-CYLINDER MODELS),
MASTER CYLINDER...................5-16
OVERHAUL, ADAPTER/EXTENSION
HOUSING INSPECTION AND PARK
LOCK COMPONENT..................21-127
OVERHAUL, AW-4 TRANSMISSION......21-201
OVERHAUL, DIFFERENTIAL..............3-46
OVERHAUL, DIRECT CLUTCH..........21-228
OVERHAUL, FIRST-REVERSE BRAKE
PISTON AND TRANSMISSION CASE.....21-247
OVERHAUL, FORWARD CLUTCH........21-232
OVERHAUL, FRONT CLUTCH...........21-134
OVERHAUL, FRONT PLANETARY GEAR . . . 21-237
OVERHAUL, GOVERNOR AND PARK
GEAR.............................21-127
OVERHAUL, MANUAL VALVE SHAFT.....21-215
OVERHAUL, OIL PUMP.........21-131,21-216
OVERHAUL OR FLUID/FILTER CHANGE,
REFILLING AFTER.............21-100,21-182
OVERHAUL, OVERDRIVE PLANETARY
GEAR AND CLUTCH..................21-218
OVERHAUL, OVERDRIVE SUPPORT.....21-226
OVERHAUL, OVERRUNNING CLUTCHÐ
LOW-REVERSE DRUMÐREAR
SUPPORT.........................21-125
OVERHAUL, PLANETARY GEAR TRAIN . . . 21-141
OVERHAUL, REAR CLUTCH............21-138
OVERHAUL, REAR SERVO AND BAND . . . 21-146
OVERHAUL, TRANSFER CASE
DISASSEMBLY................21-289,21-310
OVERHAUL, TRANSMISSION
DISASSEMBLY...................21-37,21-5
OVERHAUL, TRANSMISSION VALVE
BODY.............................21-250
OVERHAUL, WHEEL CYLINDER...........5-57
OVERHEAD CONSOLE; OVERHEAD
CONSOLE (XJ)....................8W-49-1
OVERHEAD CONSOLE; OVERHEAD
CONSOLE (XJ-RHD)................8W-49-1
OVERHEAD CONSOLE REMOVE/INSTALL . . . 8C-6
OVERHEAD CONSOLEÐXJ; BODY
COMPONENTSÐXJ VEHICLES..........23-93
OVERHEAD CONSOLEÐXJ; LAMPS......8L-17
OXYGEN (O2S) SENSOR; EMISSION
CONTROL SYSTEMS...............25-6,25-7
OXYGEN (O2S) SENSOR; FUEL SYSTEM . . 14-63
OXYGEN (O2S) SENSOR; IGNITION
SYSTEMS......................8D-23,8D-5
OXYGEN (O2S) SENSOR TESTS.........8D-15
OXYGEN (O2S) SENSORÐPCM INPUT....14-24
OXYGEN SENSOR, HEATED; FUEL/
IGNITION (XJ).....................8W-30-3
OXYGEN SENSOR, HEATED; FUEL/
IGNITION (YJ).....................8W-30-3
OXYGEN SENSOR, HEATED; FUEL/
IGNITION (XJ-RHD)................8W-30-3
OXYGEN SENSOR (O2S) HEATING
ELEMENT TEST
......................14-48
PACK MEASUREMENT AND
ADJUSTMENT, DIFFERENTIAL SHIM
.......2-43
PACK REQUIREMENTS, AW-4 CLUTCH
AND BRAKE
........................21-341
PACKAGE CLUSTER, GAUGE
.......8E-31,8E-43
PAINT
............................23-158
PAINT AND TRIM REPAIR PRODUCTSÐ
XJ, AFTERMARKET
..................23-159
PAINT AND TRIM REPAIR PRODUCTSÐ
YJ, AFTERMARKET
..................23-160
PAINTED SURFACE TOUCH-UP
.........23-158
PAN, OIL
........................9-36,9-77
PANEL AND GAUGESÐYJ, INSTRUMENT
. . 8E-24
PANEL COMPONENTSÐYJ,
INSTRUMENT
......................23-152
PANEL DIMMER SWITCH REMOVE/
INSTALL, HEADLAMP OR
..............8E-42
PANEL EXTENSIONÐXJ, QUARTER TRIM
. 23-87
JINDEX 19
Description Group-Page Description Group-Page Description Group-Page