168 JEEP CHEROKEE 1995 Service Repair Manual

²Drain and refill automatic transmission fluid.
²Change front and rear axle fluid.*
²Replace air cleaner element.
²Replace distributor cap and rotor.
²Replace ignition wires.
²Adjust or replace drive belts.
²Replace fuel filter. See note #1.
²Inspect brake linings.
²Drain and refill transfer case.
63,000 MILES (102 000KM)
²Change engine oil.
²Replace engine oil filter.
66,000 MILES (105 600KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
69,000 MILES (110 000KM)
²Change engine oil.
²Replace engine oil filter.
72,000 MILES (115 200KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill Manual transmission fluid.
²Drain and refill automatic transmission.
²Change front and rear axle fluid.*
²Inspect brake linings.
75,000 MILES (120 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x2).
²Inspect air cleaner element, replace as necessary.
78,000 MILES (125 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
81,000 MILES (130 000KM)
²Change engine oil.
²Replace engine oil filter.
²Flush and replace engine coolant.
84,000 MILES (134 400KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill automatic transmission fluid.
²Change front and rear axle fluid.*
²Inspect brake linings.
87,000 MILES (140 000KM)
²Change engine oil.
²Replace engine oil filter.
90,000 MILES (144 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage.
²Replace spark plugs.
²Drain and refill Manual transmission fluid.
²Replace air cleaner element.
²Adjust drive belts.
²Drain and refill transfer case fluid.
93,000 MILES (149 000KM)
²Change engine oil.
²Replace engine oil filter.
96,000 MILES (154 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill automatic transmission fluid.
²Change front and rear axle fluid.*
²Inspect brake linings.
99,000 MILES (158 400KM)
²Change engine oil.
²Replace engine oil filter.
102,000 MILES (163 000KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
105,000 MILES (168 000KM)
²Change engine oil.
²Replace engine oil filter.
²Inspect air cleaner element, replace as necessary.
²Lubricate steering linkage (4x2).
108,000 MILES (172 800KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
²Drain and refill Manual transmission fluid.
²Drain and refill automatic transmission fluid.
²Change front and rear axle fluid.*
²Inspect brake linings.
111,000 MILES (177 600KM)
²Change engine oil.
²Replace engine oil filter.
²Flush and replace engine coolant.
114,000 MILES (182 400KM)
²Change engine oil.
²Replace engine oil filter.
²Lubricate steering linkage (4x4).
117,000 MILES (187 200KM)
²Change engine oil.
²Replace engine oil filter.
JLUBRICATION AND MAINTENANCE 0 - 7

The bushing must be centered in the spring
eye. The ends of the bushing must be flush or
slightly recessed within the end surfaces of the
spring eye.
TRACK BAR
REMOVAL
(1) Raise the vehicle. Position a hydraulic jack un-
der the axle and raise the axle to relieve the springs
of axle weight.(2) Remove the fasteners that attach the track bar
to the frame bracket and axle bracket (Fig. 3).
(3) Remove the track bar from the vehicle.
INSTALLATION
(1) Position the ends of the track bar in the frame
and axle brackets (Fig. 3).
(2) Install and tighten the track bar attaching nuts
to 168 Nzm (125 ft. lbs.) torque.
(3) Remove the supports and lower the vehicle.
Fig. 2 Spring Eye Bushing Removal
Fig. 3 Track BarÐYJ Vehicles
3 - 8 REAR SUSPENSION AND AXLESJ

BULB APPLICATIONÐXJ VEHICLES
GENERAL INFORMATION
The following Bulb Application Table lists the lamp
title on the left side of the column and trade number
or part number on the right.
CAUTION: Do not use bulbs that have a higher can-
dle power than the bulb listed in the Bulb Applica-
tion Table. Damage to lamp can result.
Do not touch halogen bulbs with fingers or other
oily surfaces. Bulb life will be reduced.
EXTERIOR LAMPSÐXJ
Back-up .................................................................1156
Center High Mounted Stoplamp ..........................922
Fog ............................................................................H3
Front Side Marker .................................................194
Headlamp/Sealed Beam....................................H6054
License Plate ..........................................................168
License Plate W/Outside Spare ..............................67
Park/Turn Signal ............................................2057NA
Tail/Stop ................................................................2057
Turn Signal ...........................................................1156
INTERIOR LAMPSÐXJ
Service procedures for most of the lamps in the in-
strument panel, Instrument cluster and switches are
located in Group 8E, Instrument Panel and Gauges.
Some components have lamps that can only be ser-
viced by an Authorized Service Center (ASC) after
the component is removed from the vehicle. Contact
local dealer for location of nearest ASC.
Cargo .......................................................................561
Dome .......................................................................561
Dome/Reading.........................................................906Glove Compartment ...............................................194
Overhead Console ..................................................912
Under Hood ............................................................105
Vanity Mirror ...........................................................74
Underpanel Courtesy.............................................168
INDICATOR LAMPS
Service procedures for most of the lamps in the in-
strument panel, instrument cluster and switches are
located in Group 8E, Instrument Panel and Gauges.
A/C Control ...............................................................74
Airbag ........................................................................74
Anti-lock Brake ........................................................74
Ash Receiver .........................................................1891
Brake Warning .........................................................74
Check Engine ...........................................................74
Cigar Lighter ............................................................53
Diesel Wait ...............................................................74
Fasten Seat Belts ....................................................74
Four Wheel Drive ....................................................74
Generator ................................................................194
Generator/Diesel.......................................................74
Heater Control .........................................................74
High Beam..............................................................194
Illumination ............................................................194
Low Fuel .................................................................194
Low Washer Fluid....................................................74
Radio ......................................................................ASC
Rocker Switch...........................................................37
Seat Belt ...................................................................74
Transfer Case .........................................................658
Transmission Floor Shift.......................................658
Turn Signal.............................................................194
Shift ...........................................................................74
Water In Fuel ...........................................................74
8L - 18 LAMPSÐXJ VEHICLESJ

AW-4 AUTOMATIC TRANSMISSION
CONTENTS
page page
AW-4 AUTOMATIC TRANSMISSION........ 165
AW-4 IN-VEHICLE SERVICE.............. 182
AW-4 TRANSMISSION DIAGNOSIS......... 176
AW-4 TRANSMISSION OVERHAUL......... 201AW-4 TRANSMISSION REMOVAL AND
INSTALLATION....................... 198
GENERAL INFORMATION................ 165
GENERAL INFORMATION
INDEX
page page
Components and Operation................. 166
Description............................. 165
First/Second/Third/Reverse Components....... 168
Fourth Gear Overdrive Components.......... 167
Geartrain Operation and Application Charts..... 169Hydraulic System........................ 169
Recommended Fluid and Capacity........... 166
Torque Converter........................ 167
Transmission Identification.................. 166
Transmission Ranges and Shift Lever Positions . . 166
DESCRIPTION
AW-4 Transmission Overhaul
The AW-4 is a 4-speed, electronically controlled au-
tomatic transmission (Fig. 1). The AW-4 is used in XJ
models with a 4.0L engine.
Running gear consists of an oil pump, planetary
gear sets, clutch and brake units, hydraulic accumu-
lators, a valve body with electrical solenoids and a
transmission control module (TCM). Cables are usedfor shift and throttle pressure control. A park/neutral
position switch permits engine starting in Park and
Neutral range only.
The valve body solenoids are controlled by signals
from the transmission control module (TCM). Signal
sequence is determined by vehicle speed and throttle
position.
Fourth gear is an 0.75:1 ratio overdrive range.
First, second, third and reverse gear are conventional
Fig. 1 AW-4 Automatic Transmission
JAW-4 AUTOMATIC TRANSMISSION 21 - 165

The overdrive input shaft and planetary carrier ro-
tate as a unit. The sun gear and overdrive direct
clutch drum are in mesh and operate as a single
unit. The direct clutch splines function as the hub for
the overdrive brake. The one-way clutch outer race is
in mesh with the planetary carrier. The inner race is
fixed to the sun gear shaft.
FIRST/SECOND/THIRD/REVERSE COMPONENTS
First, third and reverse gear components are out-
lined in Figure 6.
The input shaft is meshed with the direct clutch
hub and the forward clutch drum. These elements ro-tate as a unit. The forward clutch hub rotates as a
unit with the front planetary ring gear. The direct
clutch drum is meshed with the forward end of the
planetary sun gear.
The second brake hub serves as the outer race of
one-way clutch No. 1. The clutch inner race is locked
with the front/rear sun gear. The inner race of one-
way clutch No. 2 is splined to the transmission case
and is locked. The outer race rotates as a unit with
the rear planetary carrier.
Fig. 6 First, Second, Third And Reverse Gear Components
Fig. 7 Component Function Chart
21 - 168 AW-4 AUTOMATIC TRANSMISSIONJ

ENTRY MODULE REMOVE/INSTALL,
KEYLESS...........................8P-10
ENTRY RECEIVER, KEYLESS.............8C-1
ENTRY RECEIVERÐXJ, KEYLESS........23-93
ENTRY TRANSMITTER, KEYLESS . 8P-1,8P-7,8P-8
EQUIPMENT, REFRIGERANT.............24-7
EQUIVALENT VALUES, CONVERSION
FORMULAS.......................Intro.-11
EVACUATING REFRIGERANT SYSTEM.....24-11
EVAP CANISTER..................25-4,25-7
EVAP (EVAPORATION) CONTROL
SYSTEM............................25-4
EVAPORATIVE HOUSING
COMPONENTSÐYJ....................24-6
EVAPORATOR AND HOUSING...........24-35
EVAPORATOR COIL...................24-30
EVAPORATOR/BLOWER HOUSING........24-29
EXHAUST GAS RECIRCULATION (EGR)
SYSTEM............................25-1
EXHAUST GRILLEÐXJ, AIR............23-25
EXHAUST HEAT SHIELDS...............11-1
EXHAUST MANIFOLDÐ2.5L ENGINE,
ENGINE.............................11-7
EXHAUST MANIFOLDÐ4.0L ENGINE,
ENGINE.............................11-7
EXHAUST PIPEÐXJ VEHICLES...........11-3
EXHAUST PIPEÐYJ VEHICLES...........11-4
EXHAUST SYSTEM; EXHAUST SYSTEM
AND INTAKE MANIFOLD................11-1
EXHAUST SYSTEM; LUBRICATION AND
MAINTENANCE.......................0-21
EXHAUST SYSTEM DIAGNOSIS..........11-2
EXHAUST TAILPIPEÐXJ VEHICLES,
MUFFLER............................11-5
EXHAUST TAILPIPEÐYJ VEHICLES,
MUFFLER............................11-6
EXPANSION VALVE..............24-31,24-35
EXTENDED IDLE SWITCH; FUEL/
IGNITION (XJ).....................8W-30-5
EXTENDED IDLE SWITCH TEST..........14-48
EXTENDED IDLE SWITCHÐPCM INPUT . . . 14-23
EXTENSIONÐXJ, QUARTER TRIM PANEL . 23-87
EXTERIOR COMPONENTS.........23-104,23-3
EXTERIOR LAMPSÐXJ................8L-18
EXTERIOR LAMPSÐYJ................8L-32
EXTERIOR MOLDINGSÐXJ, DOOR
WINDOW...........................23-54
EXTERIOR NAMEPLATES (ADHESIVE-
BACKED)ÐYJ......................23-120
EXTERIOR NAMEPLATESÐXJ...........23-26
EXTERNAL HANDLEÐXJ, DOOR.........23-48
EXTERNAL MIRRORSÐXJ.............23-27
EXTERNAL RELEASE HANDLEÐYJ,
FULL-METAL DOOR LATCH............23-140
EXTERNAL SPARE/WHEEL TIRE
CARRIERÐYJ......................23-133
(EXTERNAL)ÐYJ, HALF METAL DOOR
MIRROR..........................23-121
EYE BUSHING REPLACEMENT, LEAF
SPRING; FRONT SUSPENSION AND
AXLE...............................2-17
EYE BUSHING REPLACEMENT, LEAF
SPRING; REAR SUSPENSION AND
AXLES............................3-5,3-7
FAN RELAY AND MOTOR, RADIATOR;
AIR CONDITIONING/HEATER (XJ)......8W-42-2
FAN RELAY AND MOTOR, RADIATOR;
AIR CONDITIONING/HEATER (XJ-RHD) . . 8W-42-2
FAN RELAYÐPCM OUTPUT, RADIATOR . . . 14-28
FANÐXJ MODELS WITH 4.0L
6-CYLINDER ENGINE, AUXILIARY
ELECTRIC COOLING...................7-35
FANS, COOLING SYSTEM...............7-32
FEED, BATTERY; FUEL/IGNITION (XJ) . . . 8W-30-1
FEED, BATTERY; FUEL/IGNITION (YJ) . . . 8W-30-2
FEED, BATTERY; FUEL/IGNITION
(XJ-RHD).........................8W-30-1
FEED, IGNITION; FUEL/IGNITION
(XJ-RHD).........................8W-30-1
FENDER FLAREÐYJ.................23-114
FENDER INNER SPLASH SHIELDSÐYJ . . 23-116
FENDER SPLASH APRONSÐYJ........23-115
FENDERÐXJ, FRONT
.................23-14
FENDERSÐYJ
......................23-110
FIELDÐPCM OUTPUT, GENERATOR
......14-27
FILL LEVEL, TRANSFER CASE
LUBRICANT
........................21-284
FILLER DOOR BUMPERSÐXJ, FUEL
.....23-27FILLER HOSE SPLASH SHIELDÐXJ
VEHICLES, FUEL......................13-4
FILLER NOZZLE/TUBEÐXJ, FUEL........23-26
FILLER PROTECTOR/NOZZLEÐYJ, FUEL . 23-121
FILLER TUBE CAP, FUEL TANK;
EMISSION CONTROL SYSTEMS......25-4,25-7
FILLER TUBE CAP, FUEL TANK; FUEL
SYSTEM............................14-13
FILLER TUBE, NO-LEAD FUEL TANK......14-13
FILTER DRIERÐ2.5L ENGINES,
CONDENSER........................24-27
FILTER DRIERÐ4.0L ENGINES..........24-28
FILTER, ENGINE OIL...................0-17
FILTER, FUEL; FUEL SYSTEM.......14-60,14-9
FILTER, FUEL; LUBRICATION AND
MAINTENANCE.......................0-19
FILTER REPLACEMENT, ENGINE OIL
CHANGE............................0-16
FILTER REPLACEMENT, FLUID..........21-99
FILTER REPLACEMENT, OIL............21-103
FIN SENSING CYCLING CLUTCH SWITCH . 24-15,
24-31
FINAL ASSEMBLY; FRONT SUSPENSION
AND AXLE...........................2-46
FINAL ASSEMBLY; REAR SUSPENSION
AND AXLES..........................3-29
FIRING ORDERÐ2.5L 4-CYLINDER
ENGINE, ENGINE.....................8D-32
FIRING ORDERÐ4.0L 6-CYLINDER
ENGINE, ENGINE.....................8D-32
FIRST-REVERSE BRAKE PISTON AND
TRANSMISSION CASE OVERHAUL......21-247
FIRST/SECOND/THIRD/REVERSE
COMPONENTS......................21-168
FITTING CHART, CONNECTING ROD
BEARING........................9-41,9-83
FITTING CHART, MAIN BEARING......9-48,9-90
FITTING O-RING SEAL, FLOW CONTROL
VALVE .............................19-14
FITTING SERVICE, TRANSMISSION
COOLER LINE......................21-111
FITTINGS, TRANSMISSION COOLER LINE . 21-197
FLAREÐYJ, FENDER.................23-114
FLARES AND LINERSÐXJ, REAR
WHEELHOUSE.......................23-19
FLASHER, COMBINATION; TURN
SIGNALS (XJ).....................8W-52-1
FLASHERS, HAZARD; TURN SIGNALS
(XJ).............................8W-52-1
FLASHERS, HAZARD; TURN SIGNALS
(XJ-RHD).........................8W-52-1
FLASHERS, HAZARD; TURN SIGNALS
(YJ).............................8W-52-1
FLOOR BRACKETSÐXJ, SPARE
TIRE/WHEEL HOLDDOWN..............23-98
FLOOR CONSOLEÐXJ, FULL...........23-95
FLOOR CONSOLESÐYJ...............23-155
FLOOR MATSÐXJ, CARPETS...........23-99
FLOOR SHIFTÐXJ, MINI-CONSOLE WITH . 23-94
FLOW CONTROL VALVE FITTING O-RING
SEAL..............................19-14
FLOW TESTING, TRANSMISSION
COOLER...........................21-113
FLUID AND FILTER REPLACEMENT.......21-99
FLUID CAPACITIES.....................0-3
FLUID, CLUTCH LINKAGE................6-1
FLUID CONTAMINATION, BRAKE.......5-10,5-7
FLUID LEVEL AND CONDITION,
CHECKING.........................21-182
FLUID LEVEL, BRAKE..................5-10
FLUID LEVEL CHECK.............21-70,21-99
FLUID LEVEL, CLUTCH.................6-14
FLUID, RECOMMENDED BRAKE..........5-10
FLUID WARNING LAMP, LOW WASHER;
INSTRUMENT CLUSTER (XJ).........8W-40-2
FLUID WARNING LAMP, LOW WASHER;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
FLUID/FILTER CHANGE, REFILLING
AFTER OVERHAUL OR..........21-100,21-182
FLUID/LUBRICANTS/CLEANING
SOLVENTS, BRAKE
.....................5-2
FLUIDÐBRAKE BLEEDINGÐ
BRAKELINES AND HOSES, BRAKE
........5-10
FLUSHING, COOLING SYSTEM
CLEANING/REVERSE
...................7-22
FLUSHING, TRANSMISSION COOLER
REVERSE
..........................21-114
FLYWHEEL RUNOUT
....................6-3FLYWHEEL SERVICE...................6-16
FOG LAMP DIAGNOSIS............8L-21,8L-3
FOG LAMP REPLACEMENTÐXJ..........8L-9
FOG LAMP REPLACEMENTÐYJ.........8L-25
FOG LAMP SWITCH REPLACEMENTÐXJ . . 8L-10
FOG LAMP SWITCH REPLACEMENTÐYJ . . 8L-26
FOG LAMPS; FRONT LIGHTING (XJ) . . . 8W-50-1
FOG LAMPS; FRONT LIGHTING (XJ-RHD) . 8W-50-2
FOG LAMPS; FRONT LIGHTING (YJ) . . . 8W-50-1
FOG LAMPSÐXJ......................8L-7
FOG LAMPSÐYJ.....................8L-23
FORM-IN-PLACE GASKETS...............9-1
FORMULAS AND EQUIVALENT VALUES,
CONVERSION.....................Intro.-11
FORWARD CLUTCH OVERHAUL........21-232
FOURTH GEAR OVERDRIVE
COMPONENTS......................21-167
FOUR-WHEEL DRIVE (4WD) SWITCH;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
FOUR-WHEEL DRIVE (4WD) SWITCH;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
FOUR-WHEEL-DRIVE VEHICLE TOWING....0-12
FRAME.........................13-10,13-1
FRAME CROSSMEMBER COVER.........13-16
FRAME DIMENSIONS.............13-13,13-1
FRAME GLASS CHANNEL
REPLACEMENTÐYJ, DOOR...........23-142
FRAME REPAIRS......................13-13
FRAME STRAIGHTENING...............13-13
FRAME WEATHERSTRIP SEALÐYJ,
WINDSHIELD.......................23-146
FRAMEÐXJ, BUCKET SEATBACK COVER . . 23-81
FRAMEÐYJ, WINDSHIELD............23-145
FREQUENCY INTERFERENCE, RADIO......8F-5
FRESH AIR DOOR VACUUM MOTOR......24-34
FRESH AIR INTAKE DUCT..............24-34
FRONT AND REAR AXLES...............0-24
FRONT AXLE, MODEL 30...............2-49
FRONT BUCKET SEATSÐXJ............23-81
FRONT BUMPER.................13-16,13-5
FRONT CABLE REPLACEMENT (YJ),
PARKING BRAKE......................5-67
FRONT CARPET/MATÐXJ..............23-99
FRONT CLUTCH OVERHAUL...........21-134
FRONT DOOR SPACER BLOCKSÐTWO-
DOOR VEHICLES.....................23-53
FRONT DOOR WINDOW GLASS
REGULATORÐXJ....................23-42
FRONT DOOR WINDOW GLASSÐXJ.....23-43
FRONT DRIVE AXLE....................2-3
FRONT FENDERÐXJ..................23-14
FRONT INNER SCUFF PLATE/COWL SIDE
TRIM PANELÐXJ....................23-86
FRONT PARK/TURN SIGNAL LAMP BULB
REPLACEMENTÐXJ...................8L-9
FRONT PARK/TURN SIGNAL LAMP BULB
REPLACEMENTÐYJ..................8L-25
FRONT PLANETARY GEAR OVERHAUL . . . 21-237
FRONT SERVO AND BAND OVERHAUL . . . 21-146
FRONT SHOULDER BELT/BUCKLEÐXJ....23-90
FRONT SHOULDER BELTSÐYJ.........23-154
FRONT SKID PLATE
....................13-1
FRONT SUSPENSION
...................2-1
FRONT SUSPENSION COMPONENTS, XJ
. . . 2-49
FRONT SUSPENSION COMPONENTS, YJ
. . . 2-49
FRONT SUSPENSION, XJ
...............2-11
FRONT SUSPENSION, YJ
...............2-15
FRONT TOW HOOKS
...................13-7
FRONT WHEEL ALIGNMENT
..............2-5
FRONT WHEEL BEARINGS
..............0-28
FRONT WHEEL SENSOR INSTALLATION
....5-38
FRONT WHEEL SENSOR REMOVAL
.......5-38
FUEL DELIVERY SYSTEM
...............14-3
FUEL FILLER DOOR BUMPERSÐXJ
......23-27
FUEL FILLER HOSE SPLASH SHIELDÐXJ
VEHICLES
...........................13-4
FUEL FILLER NOZZLE/TUBEÐXJ
........23-26
FUEL FILLER PROTECTOR/NOZZLEÐYJ
. . 23-121
FUEL FILTER; FUEL SYSTEM
........14-60,14-9
FUEL FILTER; LUBRICATION AND
MAINTENANCE
.......................0-19
FUEL GAUGE; INSTRUMENT CLUSTER
(XJ)
.............................8W-40-1
FUEL GAUGE; INSTRUMENT CLUSTER
(XJ-RHD)
.........................8W-40-1
FUEL GAUGE SENDING UNIT
...........14-16
10 INDEXJ
Description Group-Page Description Group-Page Description Group-Page