roof JEEP CJ 1953 Service Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 1953, Model line: CJ, Model: JEEP CJ 1953Pages: 376, PDF Size: 19.96 MB
Page 16 of 376
B
LUBRICATION
Note:
Hard
shifting of the transmission gear in
cold weather is a positive indication that the
lubri
cant
is of the wrong viscosity or of poor quality
which
allows it to congeal.
B-38.
Optional
4-Speed
Transmission
and
Transfer Case
The
four-speed transmission and transfer case re
quire
separate lubrication for each unit as
they
have no cross-over oil passage. At each transmission
service check, the
fill
plugs of
both
four-speed
transmission
and transfer case should be pulled
and
the lubricant refilled to level if necessary.
B-39.
Transfer
Case
Linkage
The
transfer case shift linkage should be lubricated
periodically.
All
bearing surfaces that are assembled
with
studs and cotter pins should be disassembled, cleaned, and coated with a
good
waterproof grease.
The
bearing surfaces that cannot be disassembled
should be lubricated with a lubricant that
will
penetrate the bearing
area.
These bearings include
the two on the cross shaft assembly and the
threaded stud.
The
type
of penetrating lubricant recommended is
DuPont
"PM 7", No. 2911, or its equivalent.
B-40.
Brake Master Cylinder
Clean
the top of the
fill
cap and also the housing
area
around it. Remove the cap and observe the
fluid
level. It should be
half
an inch
below
the top
of the fill-hole. If not, add brake fluid to
half
inch
[1,3 cm.]
below
the top of the fill-hole. Use
only heavy-duty brake fluid conforming to speci
fication
SAE-J-1703.
Be sure to handle the brake
fluid
in clean dispensers and containers that
will
not introduce even the
slightest
amount of other
liquids
or foreign particles. Replace and tighten
the
fill
cap.
B-41.
Adjust Brakes
Refer
to Section P.
B-42.
Brake Linings
Refer
to Section P.
B-43.
Adjust Clutch
Refer
to Section I.
B-44.
Clutch Cross Shaft (Lever Type)
Lubricate
the clutch cross shaft in accordance with
specifications given in the
Lubrication
chart: see
Item
1. Chassis Bearings.
B-45.
Tie Rod and Drag
Link
Sockets
The
tie rod and drag
link
sockets
are equipped
with
lubrication
fittings
and should be lubricated
per
specifications given in the
Lubrication
chart: see Item 1. Chassis Bearings.
B-46.
Front
and
Rear Spring
Bushings
The
condition of the spring bushings is indicated
by the alignment of the spring pivot and spring
shackle
bolts.
Check
the alignment of
these
bolts,
and
check that nuts are
tightened
securely.
B-47.
Spring
Shackles
Rubber
bushings are provided on the spring
shackles.
These rubber bushings have no lubrication
fitting and it is very important that
they
never be lubricated.
B-48.
Shock Absorbers
Visually
check for broken mounts or bolts, worn
or
missing bushings on the shock absorbers. Refer
to Section S.
B-49.
Front and
Rear
Axle
U-Bolts
Torque
the front and
rear
axle U-bolts. Refer to Section S.
B-50. Front
and
Rear
Axle
Differentials
—
Lubricant Levels
The
lubricant
level of all front and
rear
differentials should be at the level of the fill-hole.
B-51.
Front and
Rear
Axle
Differentials
—
Changing
Lubricant
B-52.
Conventional Differentials
To
remove the lubricant from the front or
rear
differential,
it is necessary to remove the housing cover. Let the lubricant
drain
out, and then flush
the differential with a flushing oil or light
engine
oil
to clean out the housing
(except
Powr-Lok
or
Trac-Lok
Differentials). Do not use water, steam,
kerosene, or
gasoline
for flushing.
Reinstall
the housing cover, replacing the gasket whenever necessary, torquing the cover
bolts
to 15 to 25 lb-ft. [2,1 a 3,4 kg-m.].
Remove the filler plug, and
refill
the differential
housing as specified in the
Lubrication
Specifica
tions.
B-53.
Powr-Lok
or
Trac-Lok Differential
Some vehicles may be equipped with the
Powr-Lok
or
Trac-Lok
Differential as optional equipment.
Special
lubricant and ordinary multipurpose gear
lubricants
must
not be used. Use only
'Jeep*
Differ
ential
Oil,
Part
No. 94557.
Powr-Lok
or
Trac-Lok
differentials may be cleaned
only by disassembling the unit and wiping with
clean
rags. Do not flush the unit. Refer to Sec
tion N.
B-54.
Front Axle Universal Joint
—
Lube
Check
the level of the front axle universal joint
lubricant
at each front wheel by removing the
fill-hole plug. The lubricant should be level with
the fill-hole. If required, add lubricant as specified
in
Lubrication
Specifications.
B-55.
Front
Axle
Universal
Joint
— Service
On
all 4-wheel drive vehicles the front axle
uni
versal
joint should be serviced by removing the shaft and thoroughly cleaning the universal joints
and
housing. For the correct procedures, refer to
Section M. 16
Page 168 of 376
G
COOLING SYSTEM
12761
FIG.
G-10—WATER
PUMP—
CROSS-SECTIONAL
VIEW
—
DAUNTLESS
V-6
1—
Hub
2—
—Shaft
and Bearing
3—
Cover
4—
Impeller
5—
Ceramic
Seal
6—
Seal
Assembly front end of the pump body. Position the seal,
washer,
and pump seal on shaft flush against the ground seat in the water pump body. Place the
impeller
on an arbor press and press the long end
of the shaft into the impeller until the end of the shaft is flush with the hub of the impeller. Support
the assembly on the impeller end of the shaft and
press the pulley hub on the shaft until the shaft end is flush with the pulley hub. Move the shaft
in
the pump body to align the retaining wire
grooves
in the bearing and pump body and place
the bearing retaining wire in position.
G-l
5. Water Pump Removal and Replacement — Dauntless V-6 Engine
Drain
the cooling system. Remove the fan belt and remove the cooling fan and pulley from the hub on
the water pump. Disconnect the
hoses
from the
water
pump. Remove the cap screws that secure
the water pump to the timing chain cover; remove
the water pump. Do not disassemble the water
pump;
it is serviceable only as an assembly. When
replacing
the water pump, torque the water pump cap screws 6 to 8 lb-ft. [0,829 a 1,106 kg-m.].
G-16.
Antifreeze Solutions
When
water freezes it expands approximately 9%
in
volume. When water, confined in a cooling sys
tem, freezes it exerts tremendous pressures causing
serious damage. To prevent freezing, antifreeze can
be added to the water to lower its freezing point.
The
two
types
of antifreeze commonly used today have either a methanol or ethylene glycol base,
and
contain corrosion inhibitors. The only anti
freeze recommended for the cooling system of
'Jeep'
vehicles is ethylene glycol (permanent type).
Methanol
base antifreeze evaporates with the water
when the vehicle is operated at warmer tempera
tures and requires more attention to avoid
loss
of
protection. Ethylene glycol base antifreeze seldom
evaporates at normal operating temperatures.
Methanol
solution is injurious to vehicle finishes.
Should
any be spilled on the vehicle, it should be
washed off immediately with a
good
supply of cold water without wiping or rubbing. Under ordi
nary
conditions, ethylene glycol is not injurious to
vehicle finishes.
Warning.*
Drinking
ethylene glycol antifreeze or its
solutions can be harmful or fatal. Do not use anti
freeze containers for
food
or beverages.
A
table in Par.
G-2
2
gives
the protection obtained
by the addition of various amounts cf ethylene glycol.
Before installing antifreeze, inspect the cooling sys
tem to be sure it is clean, leak-proof, and otherwise
in
proper operating condition.
Drain
the cooling system, see Par. G-3. Pour in 3 quarts [3 ltr.] of
clean
water, add the required quantity of anti freeze, then add clean water to within 1" [2,54 cm.] of the top of the overflow pipe to allow for expan
sion when hot. Run the
engine
until it is
warm.
Then
recheck the solution level.
Check
the anti
freeze protection with a hydrometer reading.
G-l7.
Inhibited Coolant Solutions
All
'Jeep5 vehicles equipped with either the
Hur
ricane
F4 or Dauntless V-6
engine
should use only
inhibited
year-round, permanent-type
engine
cool
ant
solutions that are formulated to withstand two
full
calendar years of normal operation without
draining
or adding inhibitors. The
engine
cooling
system should be completely drained and the
rec
ommended coolant installed every two years. Be-
fo
a
installing the permanent-type solution, inspect the cooling system to be sure it is clean, leakproof,
and
in proper operating condition.
Note:
Water alone, methanol, or alcohol-type anti
freeze is definitely not recommended for 'Jeep*
Vehicles.
G-l8.
Fan Belt
The
fan, water pump, generator or alternator are
driven
by a V-belt. The drive of the V-belt is on
the side of the V. A fan belt that is too tight
will
cause
rapid
wear of the alternator or generator and
water
pump bearings. If the belt is too
loose,
it may
slip
preventing the water pump from properly cool
ing the
engine
or the generator or alternator from
properly
charging the electrical
circuit.
Use fan belt
tension
gauge
Tool W-283 to properly adjust belt.
The
fan belt is properly adjusted when it can be
deflected Vi" [13 mm.] with strong thumb pres
sure
applied midway
between
the fan and alter
nator
pulleys.
Check
this adjustment and inspect the condition of the fan belt at each
engine
lubri-
168