belt JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual

ASSIST HANDLE
REMOVAL
(1) Remove the screws holding the assist handle to
the roof panel.
(2) Remove the assist handle from the roof panel.
INSTALLATION
(1) Align the assist handle with the screw holes in
the roof panel.
(2) Install the screws holding the assist handle to
the roof panel.
B-PILLAR LOWER TRIM
REMOVAL
(1) Remove front door sill trim (Refer to 23 -
BODY/INTERIOR/DOOR SILL TRIM - REMOVAL).
(2) Remove front seat shoulder belt anchor bolt.(3) Remove front seat shoulder belt height adjust-
ment knob and turning loop.
(4) Remove screw attaching front of quarter panel
trim to floor.
(5) Remove screws attaching front and rear of
B-pillar lower trim to floor.
(6) Remove screw attaching B-pillar lower trim to
B-pillar (Fig. 2).
(7) Grasp B-pillar lower trim and pull outward to
separate from B-pillar.
(8) Route seat/shoulder belt through access slot in
B-pillar lower trim.
(9) Separate B-pillar lower trim from B-pillar.
INSTALLATION
(1) Position B-pillar lower trim panel at B-pillar
(Fig. 2).
(2) Route seat/shoulder belt through access slot in
B-pillar lower trim.
(3) Press B-pillar lower trim onto B-pillar.
Fig. 2 B-Pillar Trim Panel
1 - B-PILLAR UPPER TRIM
2 - ACCESS COVER
3 - B-PILLAR LOWER TRIM
4 - PLASTIC NUT
5 - COWL LOWER TRIM6 - CLIP
7 - SCUFF PLATE
8 - SILL TRIM
9 - A-PILLAR TRIM
23 - 70 INTERIORWJ

(4) Install screw attaching B-pillar lower trim to
B-pillar.
(5) Install screw attaching front of B-pillar lower
trim to floor.
(6) Install screw attaching front of quarter panel
trim to floor.
(7) Install front seat shoulder belt anchor bolt.
(8) Install front seat shoulder belt height adjust-
ment knob and turning loop.
(9) Install front door sill trim (Refer to 23 - BODY/
INTERIOR/DOOR SILL TRIM - INSTALLATION).
B-PILLAR UPPER TRIM
REMOVAL
(1) Remove shoulder belt height adjustment knob.
(2) Remove front seat belt turning loop.
(3) Remove the screw attaching lower B pillar
trim.
(4) Pull lower B pillar trim out far enough to
remove upper trim panel.
(5) Grasp upper B-pillar trim and pull outward to
detach from B-pillar (Fig. 2).
INSTALLATION
(1) Position trim panel on B-pillar (Fig. 2).
(2) Ensure trim panel covers inner edge of door
opening weatherstrip and press inward to seat.
(3) Install screw attaching lower B pillar trim
panel.
(4) Install front seat belt turning loop.
(5) Install shoulder belt height adjustment knob.
CARPETS AND FLOOR MATS
REMOVAL
REMOVAL - FRONT CARPET
(1) Remove door sill trim (Refer to 23 - BODY/IN-
TERIOR/DOOR SILL TRIM - REMOVAL).
(2) Remove the B-pillar lower trim, refer to (Refer
to 23 - BODY/INTERIOR/B-PILLAR LOWER TRIM -
REMOVAL).
(3) Remove front seats (Refer to 23 - BODY/
SEATS/SEAT - REMOVAL).
(4) Remove the rear seats lower cushions (Refer to
23 - BODY/SEATS/SEAT CUSHION - REMOVAL).
(5) Remove center floor console (Refer to 23 -
BODY/INTERIOR/FLOOR CONSOLE - REMOVAL).
(6) Remove any other interfering trim or molding.
(7) Lift carpet and mat from floor panel.
REMOVAL - CARGO AREA CARPET
(1) Lift tailgate.
(2) Fold rear seat cushions forward.
(3) Remove rear seat backs (Refer to 23 - BODY/
SEATS/REAR SEAT BACK - REMOVAL).
(4) Remove the rear shoulder belts (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR SEAT BELT &
RETRACTOR - REMOVAL).
(5) Remove the retractable security cargo cover
assembly.
(6) Remove the spare tire cover.
(7) Remove the rear cargo tie down footman loops.
The side mounted footman loops are retained by
screws. The floor footman loops are riveted (Fig. 3).
(8) Remove the C pillar trim (Refer to 23 - BODY/
INTERIOR/C-PILLAR TRIM - REMOVAL).
(9) Remove the CD changer, if equipped (Refer to 8
- ELECTRICAL/AUDIO/CD CHANGER - REMOV-
AL).
(10) Remove the Infinity amp, if equipped (Refer to
8 - ELECTRICAL/AUDIO/AMPLIFIER - REMOVAL).
(11) Lift the carpet.
INSTALLATION
INSTALLATION - FRONT CARPET
(1) Carefully lay the carpet and mat on the floor
panel. Align the carpet to allow installation of the
components fastened to the floor panel.
(2) Install the center console (Refer to 23 - BODY/
INTERIOR/FLOOR CONSOLE - INSTALLATION).
(3) Install the front seats (Refer to 23 - BODY/
SEATS/SEAT - INSTALLATION).
(4) Install the rear seat cushions (Refer to 23 -
BODY/SEATS/SEAT CUSHION - INSTALLATION).
Fig. 3 Cargo Area Carpet
1 - CARGO AREA CARPET
2 - RIVET
3 - CARGO TIE-DOWN LOOP
WJINTERIOR 23 - 71
B-PILLAR LOWER TRIM (Continued)

(5) Install the lower B pillar trim (Refer to 23 -
BODY/INTERIOR/B-PILLAR LOWER TRIM -
INSTALLATION).
(6) Install the door sill trim (Refer to 23 - BODY/
INTERIOR/DOOR SILL TRIM - INSTALLATION).
(7) Install any other moldings or trim panels
removed.
INSTALLATION - CARGO AREA CARPET
(1) Thoroughly clean the area with Mopar Super
Kleent, or equivalent.
(2) Lay the new carpet in.
(3) Install the ªCº pillar trim (Refer to 23 - BODY/
INTERIOR/C-PILLAR TRIM - INSTALLATION).
(4) Install the CD changer, if equipped (Refer to 8 -
ELECTRICAL/AUDIO/CD CHANGER - INSTALLA-
TION).
(5) Install the footman loops (Fig. 3).
(6) Install the rear shoulder belts (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR SEAT BELT &
RETRACTOR - INSTALLATION).
(7) Install the rear seat backs (Refer to 23 -
BODY/SEATS/REAR SEAT BACK - INSTALLA-
TION).
(8) Install the Infinity amp, if equipped (Refer to 8
- ELECTRICAL/AUDIO/AMPLIFIER - INSTALLA-
TION).
(9) Install the spare tire cover.
(10) Install the retractable security cover.
COWL TRIM
REMOVAL
(1) Remove front door sill trim (Refer to 23 -
BODY/INTERIOR/DOOR SILL TRIM - REMOVAL).
(2) Remove screws attaching cowl trim to floor.
(3) Remove plastic nut.
(4) Grasp cowl trim and pull outward to separate
from clip.
(5) Separate cowl trim from vehicle.
INSTALLATION
(1) Position cowl trim and press into place.
(2) Install screws attaching cowl trim to floor.
(3) Install plastic nut.
(4) Install front door sill trim (Refer to 23 - BODY/
INTERIOR/DOOR SILL TRIM - INSTALLATION).
C-PILLAR TRIM
REMOVAL
(1) Remove rear shoulder belt turning loop.
(2) Remove rear shoulder belt height adjustment
knob.
(3) Remove screws attaching quarter panel trim.
(4) Pull quarter panel trim outward as necessary.
(5) Grasp C-pillar upper trim and pull outward to
disengage from C-pillar (Fig. 4).
(6) Route rear shoulder belt through access hole.
(7) Separate C-pillar upper trim from vehicle.
INSTALLATION
(1) Position C-pillar upper trim at C-pillar (Fig. 4).
(2) Route rear shoulder belt through access hole.
(3) Press C-pillar upper trim onto C-pillar.
(4) Press quarter panel trim into place as neces-
sary.
(5) Ensure front edge of trim is covered by weath-
erstrip.
(6) Install screws attaching quarter panel trim.
(7) Install rear shoulder belt height adjustment
knob.
(8) Install rear shoulder belt turning loop.
23 - 72 INTERIORWJ
CARPETS AND FLOOR MATS (Continued)

STATIONARY GLASS
TABLE OF CONTENTS
page page
DOOR GLASS
REMOVAL.............................93
INSTALLATION.........................93
QUARTER WINDOW
REMOVAL.............................93INSTALLATION.........................93
WINDSHIELD
REMOVAL.............................94
INSTALLATION.........................95
DOOR GLASS
REMOVAL
(1) Remove door trim panel.
(2) Remove waterdam.
(3) Remove inner belt weatherstrip.
(4) Remove bolt attaching bottom of rear glass run
channel to door.
(5) Pull run channel downward and separate from
door.
(6) Remove screws attaching stationary door glass
frame to door (Fig. 1) and (Fig. 2).
(7) Separate stationary door glass from door.
INSTALLATION
(1) Position stationary door glass in door.
(2) Install screws attaching stationary door glass
frame to door.
(3) Install glass run channel.
(4) Install inner belt weatherstrip.
(5) Install waterdam.
(6) Install door trim panel.
QUARTER WINDOW
REMOVAL
(1) Cut urethane bonding from around quarter
window glass using a suitable sharp cold knife. A
pneumatic cutting device can be used if available.
(2) Separate glass from vehicle.
INSTALLATION
CAUTION: Open a window before installing glass.
This will avoid pressurizing the passenger compart-
ment. If a door or liftgate is slammed before ure-
thane is cured, water leaks can result.
The window opening fence should be cleaned of old
urethane bonding material.
(1) Clean inside of glass with Mopar Glass Cleaner
and lint-free cloth.
(2) Apply PVC (vinyl) primer 25 mm (1 in.) wide
around edge of glass. Wipe with clean/dry lint-free
cloth.
Fig. 1 Stationary Door Glass
1 - DOOR
2 - STATIONARY DOOR GLASS
Fig. 2 Stationary Door Glass
1 - STATIONARY DOOR GLASS
2 - DOOR
WJSTATIONARY GLASS 23 - 93

WEATHERSTRIP/SEALS
TABLE OF CONTENTS
page page
B-PILLAR DOOR SEAL
REMOVAL............................105
INSTALLATION........................105
COWL WEATHERSTRIP
REMOVAL............................106
INSTALLATION........................106
FRONT DOOR GLASS RUN WEATHERSTRIP
REMOVAL............................106
INSTALLATION........................106
FRONT DOOR INNER BELT WEATHERSTRIP
REMOVAL............................106
INSTALLATION........................107
FDR OUTER BELT WEATHERSTRIP
REMOVAL............................107
INSTALLATION........................107
FLIP-UP GLASS WEATHERSTRIP
REMOVAL............................107
INSTALLATION........................107
FRONT DOOR 2ND WEATHERSTRIP
REMOVAL............................107
INSTALLATION........................107
FRONT DOOR WEATHERSTRIP
REMOVAL............................108INSTALLATION........................108
HOOD SEAL
REMOVAL............................108
INSTALLATION........................108
LIFTGATE OPENING WEATHERSTRIP
REMOVAL............................109
INSTALLATION........................109
RDR INNER BELT WEATHERSTRIP
REMOVAL............................109
INSTALLATION........................109
RDR OUTER BELT WEATHERSTRIP
REMOVAL............................109
INSTALLATION........................109
RDR SECONDARY WEATHERSTRIP
REMOVAL............................110
INSTALLATION........................110
REAR DOOR WEATHERSTRIP
REMOVAL............................110
INSTALLATION........................110
ROOF RAIL WEATHERSTRIP / RETAINR
REMOVAL............................110
INSTALLATION........................110
B-PILLAR DOOR SEAL
REMOVAL
The B-pillar seal is attached to the rear door with
adhesive tape.
(1) Peel seal from the door (Fig. 1).
INSTALLATION
(1) Clean contact area with MopartSuper Kleen
or equivalent.
(2) Remove carrier from seal.
(3) Align seal on door and press into place.
Fig. 1 B-Pillar Seal
1 - B-PILLAR SEAL
WJWEATHERSTRIP/SEALS 23 - 105

COWL WEATHERSTRIP
REMOVAL
(1) Raise hood.
(2) Pull cowl plenum seal from cowl.
(3) Separate cowl plenum seal from cowl (Fig. 2).
INSTALLATION
(1) Position cowl plenum seal on cowl.
(2) Press cowl plenum seal to seat.
FRONT DOOR GLASS RUN
WEATHERSTRIP
REMOVAL
(1) Remove inner belt weatherstrip (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/FDR INNER BELT
WEATHERSTRIP - REMOVAL).
(2) Remove outer belt weatherstrip (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/FDR OUTER BELT
WEATHERSTRIP - REMOVAL).
(3) Grasp seal from upper run channel corner and
firmly pull weatherstrip from flange and run channel
(Fig. 3).
INSTALLATION
NOTE: Soapy water may be used to aid in installation.
(1) Remove front door speaker.
(2) Position weatherstrip on flange aligning each
corner.
(3) Press weatherstrip into position.
(4) Carefully move door glass for and aft and press
weatherstrip into glass run channels.
(5) Install front door speaker.(6) Install outer belt weatherstrip (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/FDR OUTER BELT
WEATHERSTRIP - INSTALLATION).
(7) Install inner belt weatherstrip (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/FDR INNER BELT
WEATHERSTRIP - INSTALLATION).
FRONT DOOR INNER BELT
WEATHERSTRIP
REMOVAL
(1) Remove door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL).
(2) Using a trim stick or other suitable device,
carefully pry up inner edge of seal (Fig. 4).
(3) Grasp the edge of the seal and pull upward to
remove seal from door flange.
Fig. 2 Cowl Plenum Seal
1 - PLENUM SEAL
Fig. 3 Front Door Glass Run Channel Weatherstrip
1 - GLASS RUN CHANNEL WEATHERSTRIP
2 - DOOR
Fig. 4 Inner/Outer Belt Weather Strip
1 - INNER BELT WEATHERSTRIP
2 - OUTER BELT WEATHERSTRIP
23 - 106 WEATHERSTRIP/SEALSWJ

INSTALLATION
(1) Position the seal on the door flange.
(2) Firmly press downward to seat seal on the door
flange.
(3)
Install the door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION).
FDR OUTER BELT
WEATHERSTRIP
REMOVAL
(1) Lower the door glass.
(2) Remove the screw from the inner door panel
attaching the seal to outer door panel (Fig. 4).
(3) Pull the seal rearward to release from the side
view mirror bezel.
(4) Lift seal and separate from door panel.
INSTALLATION
(1) Position seal on the door panel.
(2) Push the seal forward to install under the side
view mirror bezel.
(3) Install the screw from the inner door panel
attaching the seal to outer door panel.
(4) Raise the door glass.
FLIP-UP GLASS
WEATHERSTRIP
REMOVAL
(1) Raise flip up glass.
(2) Carefully pull the seal away from the flange
around the edge of the glass opening (Fig. 5).
(3) Remove it from the vehicle.
INSTALLATION
(1) Thoroughly clean the surface of the flange as
necessary.
(2) Align the weather strip seal with the window
opening corners.
(3) Firmly seat the seal around the entire flange.
But the seal ends together and smooth out any
remaining length.
(4)
Weatherstrip break should be 120mm left of latch
opening. Cut any surplus from non-plug end only.
FRONT DOOR 2ND
WEATHERSTRIP
REMOVAL
The front door secondary weatherstrip is attached
to the door shutface with push-in fasteners.(1) Open door.
(2) Using a trim panel removal tool, remove
push-in fasteners attaching secondary weatherstrip
to door shutface (Fig. 6).
(3) Separate secondary weatherstrip from door.
INSTALLATION
(1) Clean contact area as necessary.
(2) Position secondary weatherstrip on door shut-
face.
(3) Install push-in fasteners attaching secondary
weatherstrip to door shutface.
Fig. 5 Flip-up Glass Weatherstrip
1 - WEATHERSTRIP
2 - LIFTGATE W/FLIP-UP GLASS
Fig. 6 Front Door Secondary Weatherstrip
1 - SECONDARY WEATHERSTRIP
WJWEATHERSTRIP/SEALS 23 - 107
FRONT DOOR INNER BELT WEATHERSTRIP (Continued)

LIFTGATE OPENING
WEATHERSTRIP
REMOVAL
(1) Pull seal away from flange around edge of lift-
gate opening.
(2) Separate weatherstrip from opening (Fig. 9).
(3) Clean weatherstrip flange as necessary.
INSTALLATION
(1) Position weatherstrip in opening with left end
of seal at opening centerline.
(2) Press weatherstrip onto flange in a clockwise
direction.
(3) Center and butt weatherstrip ends together at
centerline.
(4) If necessary, cut surplus from weatherstrip
(non-plug end only).
RDR INNER BELT
WEATHERSTRIP
REMOVAL
(1) Remove door trim panel (Refer to 23 - BODY/
DOORS - REAR/TRIM PANEL - REMOVAL).
(2) Using a trim stick, carefully pry rear inner
edge of inner belt weatherstrip upward.
(3) Grasp weatherstrip and pull upward to sepa-
rate from door flange (Fig. 10).
INSTALLATION
(1) Position weatherstrip on door flange.
(2) Firmly press downward to seat weatherstrip on
flange.
(3) Install trim panel (Refer to 23 - BODY/DOORS
- REAR/TRIM PANEL - INSTALLATION).
RDR OUTER BELT
WEATHERSTRIP
REMOVAL
(1) Remove trim panel (Refer to 23 - BODY/
DOORS - REAR/TRIM PANEL - REMOVAL).
(2) Using a small flat blade, disengage tangs
attaching outer belt weatherstrip to inner door panel.
(3) Lift weatherstrip upward and separate from
door (Fig. 10).
INSTALLATION
(1) Position the weatherstrip onto the door flange.
(2) Force the weatherstrip onto door flange and
engage tangs. Continue rearward until it is seated on
flange.
(3) Instal trim panel (Refer to 23 - BODY/DOORS
- REAR/TRIM PANEL - INSTALLATION).
Fig. 9 Liftgate Opening Weatherstrip
1 - LIFTGATE
2 - WEATHERSTRIP
Fig. 10 Rear Door Inner/Outer Belt Weatherstrip
1 - INNER BELT WEATHERSTRIP
2 - OUTER BELT WEATHERSTRIP
WJWEATHERSTRIP/SEALS 23 - 109

DESCRIPTION FIGURE
REINFORCEMENT FOR FRONT ENGINE MOUNTING AND STEERING GEAR TO
FRONT INNER SILL81
LARGE AND SMALL SWAY BAR TAPPING PLATES TO FRONT INNER SILLS 82
FRONT AND REAR DOOR HINGE TAPPING PLATES 83
REAR DOOR STRIKER REINFORCEMENT 84
TAIL LAMP MOUNTING PANELS 85
ROOF PANEL TO BODYSIDE APERTURE 86
ROOF PANEL TO REAR HEADER 87
UPPER REAR HEADER TO LOWER HEADER 88
FRONT HEADER AND ROOF BOWS TO INNER PANEL 89
FRONT SEAT/SHOULDER BELT TO INNER PANEL REINFORCEMENT 90
REAR SEAT/SHOULDER BELT TO INNER PANEL REINFORCEMENT 91
FUEL FILLER GUSSET TO INNER QUARTER PANEL 92
FRONT FLOOR PAN TO SILL REINFORCEMENT 93
CENTER FLOOR PAN TO REAR SEAT CROSSMEMBER 94
FRONT FLOOR PAN TO FRONT SEAT REINFORCEMENT AND RAILS 95
CENTER FLOOR PAN TO UPPER CONTROL ARM CROSSMEMBER AND RAILS 96
REAR FLOOR PAN TO RAILS AND SPRING GUIDE CROSSMEMBER 97
REAR RAILS 98
UPPER CONTROL ARM CROSSMEMBER TO REAR RAIL 99
REAR RAIL REINFORCEMENT TO REAR RAILS 100
UPPER CONTROL ARM REINFORCEMENTS TO REAR RAIL 101
OUTER TRANSMISSION CROSSMEMBER REINFORCEMENT TO RAIL AND
BODYSIDE SILL102
BODYSIDE SILL TO FLOOR PAN 103
REAR RAILS TO REAR CROSSMEMBER 104
INNER WHEELHOUSE TO FLOOR PAN 105
INNER WHEELHOUSE TO INNER BODYSIDE APERTURE AND FLOOR PAN 106
OUTER WHEELHOUSE TO OUTER BODYSIDE APERTURE 107
OUTER WHEELHOUSE TO INNER BODYSIDE APERTURE 108
INNER BODYSIDE APERTURE TO OUTER BODYSIDE APERTURE 109
REAR INBOARD SEAT BELT REINFORCEMENT TO FLOOR PAN 110
23 - 154 BODY STRUCTUREWJ
WELD LOCATIONS (Continued)

Fig. 90 FRONT SEAT/SHOULDER BELT TO INNER PANEL REINFORCEMENT
WJBODY STRUCTURE 23 - 189
WELD LOCATIONS (Continued)