Power Control system JEEP GRAND CHEROKEE 2002 WJ / 2.G User Guide

INSPECTION
The radiator cooling fins should be checked for
damage or deterioration. Inspect cooling fins to make
sure they are not bent or crushed, these areas result
in reduced heat exchange causing the cooling system
to operate at higher temperatures. Inspect the plastic
end tanks for cracks, damage or leaks.
Inspect the radiator neck for damage or distortion.
INSTALLATION
CAUTION: Before installing the radiator or A/C con-
denser, be sure the radiator-to-body and radiator-to-
A/C condenser rubber air seals (Fig. 39) are
properly fastened to their original positions. These
are used at the top, bottom and sides of the radia-
tor and A/C condenser. To prevent overheating,
these seals must be installed to their original posi-
tions.
(1) Equipped with air conditioning: Gently lower
the radiator into the vehicle. Guide the two radiator
alignment dowels through the holes in the rubber air
seals first and then through the A/C support brackets
(Fig. 40). Continue to guide the alignment dowels
into the rubber grommets located in lower radiator
crossmember. The holes in the L-shaped brackets
(located on bottom of A/C condenser) must be posi-
tioned between bottom of rubber air seals and top of
rubber grommets.
(2) Connect the radiator upper and lower hoses
and hose clamps to radiator (Fig. 41).
CAUTION: The tangs on the hose clamps must be
positioned straight down.
(3) Install coolant reserve/overflow tank hose at
radiator (Fig. 41).
(4) Connect both transmission cooler lines at the
radiator (Fig. 41).
(5) Install both radiator mounting bolts (Fig. 41).
(6) Install air inlet duct at grill.
(7) Attach electric fan harness to shroud, then con-
nect harness to connector (Fig. 41).
(8) Install the grill (Refer to 23 - BODY/EXTERI-
OR/GRILLE - INSTALLATION).
(9) Install the fan/viscous fan drive assembly to
the water pump.
(10) Rotate the fan blades (by hand) and check for
interference at fan shroud.
(11) Be sure of at least 25 mm (1.0 inch) between
tips of fan blades and fan shroud.
(12) Fill cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(13) Connect battery cable at battery.
(14) Start and warm engine. Check for leaks.
RADIATOR FAN MOTOR
DIAGNOSIS AND TESTINGÐELECTRIC
COOLING FAN
The powertrain control module (PCM) will enter a
diagnostic trouble code (DTC) in memory if it detects
a problem in the auxiliary cooling fan relay or circuit.
(Refer to 25 - EMISSIONS CONTROL - DESCRIP-
TION).
If the electric cooling fan is inoperative, check the
15A fuse in the junction block and the 40A fuse in
the Power Distribution Center (PDC) with a 12 volt
test lamp or DVOM. Refer to the inside of the PDC
cover for the exact location of the fuse. If fuses are
okay, refer to ELECTRICAL for cooling fan and relay
circuit schematic.
WATER PUMP - 4.7L
DESCRIPTION
DESCRIPTIONÐWATER PUMP
A centrifugal water pump circulates coolant
through the water jackets, passages, intake manifold,
radiator core, cooling system hoses and heater core.
The pump is driven from the engine crankshaft by a
single serpentine drive belt.
The water pump impeller is pressed onto the rear
of a shaft that rotates in bearings pressed into the
housing. The housing has two small holes to allow
seepage to escape. The water pump seals are lubri-
cated by the antifreeze in the coolant mixture. No
additional lubrication is necessary.
Both heater hoses are connected to fittings on the
timing chain front cover. The water pump is also
mounted directly to the timing chain cover and is
equipped with a non serviceable integral pulley (Fig.
42).
DESCRIPTIONÐWATER PUMP BYPASS
The 4.7L engine uses an internal water/coolant
bypass system. The design uses galleries in the tim-
ing chain cover to circulate coolant during engine
warm-up preventing the coolant from flowing
through the radiator. The thermostat uses a stub
shaft located at the rear of the thermostat (Fig. 43)
to control flow through the bypass gallery.
OPERATION
OPERATIONÐWATER PUMP
A centrifugal water pump circulates coolant
through the water jackets, passages, intake manifold,
WJENGINE 7 - 47
RADIATOR - 4.0L (Continued)

AUDIO
DESCRIPTION
An audio system is standard factory-installed
equipment on this model. The standard equipment
audio system includes an AM/FM/cassette (RBB sales
code) radio receiver, and speakers in six locations.
Several combinations of radio receivers and speaker
systems are offered as optional equipment on this
model. The audio system uses an ignition switched
control of battery current so that the system will only
operate when the ignition switch is in the On or
Accessory positions.
A Compact Disc (CD) changer with a ten disc mag-
azine, remote radio switches with six functions
mounted to the backs of the steering wheel spokes,
and a memory system that automatically stores and
recalls up to twenty radio station presets (ten AM
and ten FM) and the last station listened to for two
drivers are optional factory-installed equipment on
this model. Refer to Electrical, Power Seats for more
information on the memory system.
The audio system includes the following compo-
nents:
²Antenna
²Compact disc changer (available with RBP sales
code radio receivers only)
²Power amplifier (with premium speaker system
only)
²Radio noise suppression components
²Radio receiver
²Remote radio switches
²Speakers
Certain functions and features of the audio system
rely upon resources shared with other electronic
modules in the vehicle over the Programmable Com-
munications Interface (PCI) data bus network. The
PCI data bus network allows the sharing of sensor
information. This helps to reduce wire harness com-
plexity, internal controller hardware, and component
sensor current loads. At the same time, this system
provides increased reliability, enhanced diagnostics,
and allows the addition of many new feature capabil-
ities. For diagnosis of these electronic modules or of
the PCI data bus network, the use of a DRB scan
tool and the proper Diagnostic Procedures manual
are recommended.
The other electronic modules that may affect audio
system operation are as follows:
²Body Control Module (BCM)- (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/BODY CONTROL/CENTRAL TIMER MODUL
- DESCRIPTION) for more information.
²Driver Door Module (DDM)(Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-ULES/DRIVER DOOR MODULE - DESCRIPTION)
for more information.
²Passenger Door Module (PDM)(Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/DRIVER DOOR MODULE - DESCRIPTION)
for more information.
The audio system includes the following major
components, which are described in further detail
elsewhere in this service information:
²Amplifier- On models equipped with the
optional premium speaker system, an audio power
amplifier is located on the rear floor panel under-
neath the right end of the rear seat cushion in the
passenger compartment.
²Antenna Body and Cable- The most visible
component of the antenna body and cable are the
antenna adapter and the antenna cap nut, which are
located on the top of the right front fender panel of
the vehicle, near the right end of the cowl plenum.
²Antenna Mast- The antenna mast is a metal
rod that extends upward from the antenna body and
cable on the top of the right front fender panel of the
vehicle, near the right end of the cowl plenum.
²Radio- The radio for this model is located in
the instrument panel center stack area, inboard of
the instrument cluster and above the heater and air
conditioner controls.
²Radio Noise Suppression Ground Strap-A
radio noise suppression ground strap is installed
between the rear of the engine cylinder head(s) and
the dash panel sheet metal in the engine compart-
ment.
²Speaker- The standard speaker system
includes six speakers in six locations, while the pre-
mium speaker system includes an amplifier for the
six speakers in six locations.
Hard wired circuitry connects the audio system
components to each other through the electrical sys-
tem of the vehicle. These hard wired circuits are
integral to several wire harnesses, which are routed
throughout the vehicle and retained by many differ-
ent methods. These circuits may be connected to each
other, to the vehicle electrical system and to the
audio system components through the use of a com-
bination of soldered splices, splice block connectors
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information in this service manual for com-
plete standard and premium audio system circuit
diagrams. The wiring information includes proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices, and grounds.
8A - 2 AUDIOWJ

The CD changer can only be serviced by an autho-
rized radio repair station. See the latest Warranty
Policies and Procedures manual for a current listing
of authorized radio repair stations.
OPERATION
The CD changer will only operate when the igni-
tion switch is in the On or Accessory positions, and
the radio is turned on. For more information on the
features, loading procedures and radio control func-
tions for the operation of the CD changer, see the
owner's manual in the vehicle glove box.
DIAGNOSIS AND TESTING - CD CHANGER
Following are tests that will help to diagnose the
hard wired components and circuits of the Compact
Disc (CD) changer unit. However, these tests may not
prove conclusive in the diagnosis of this unit. In
order to obtain conclusive testing of the CD changer
unit, the Programmable Communications Interface
(PCI) data bus network, the CD changer unit, the
radio receiver unit and any other electronic modules
that provide inputs to, or receive outputs from the
audio system must be checked.
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
COMPACT DISC CHANGER INOPERATIVE
(1) Turn the ignition switch to the On position.
Turn the radio receiver on and check its operation. If
OK, go to Step 2. If not OK, (Refer to 8 - ELECTRI-
CAL/AUDIO/RADIO - OPERATION).(2) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the right body wire harness connector
from the CD changer connector receptacle. Check for
continuity between the power ground (Z17) circuit of
the right body wire harness connector for the CD
changer and a good ground. There should be continu-
ity. If OK, go to Step 3. If not OK, repair the open
power ground circuit to the radio receiver as
required.
(3) Reconnect the battery negative cable. Check for
battery voltage at the B(+) circuit cavity of the right
body wire harness connector for the CD changer. If
OK, go to Step 4. If not OK, go to Step 5.
(4) Turn the ignition switch to the On position.
Check for battery voltage at the ignition switch out-
put circuit cavity of the right body wire harness con-
nector for the CD changer. If OK, use a DRB scan
tool and the proper Diagnostic Procedures manual for
further diagnosis. If not OK, go to Step 6.
(5) Disconnect and isolate the battery negative
cable. Remove the radio receiver from the instrument
panel. Disconnect the 10 pin cable connector from the
radio receiver, but do not disconnect the other wire
harness connectors. Reconnect the battery negative
cable. Check for battery voltage at the B(+) circuit
cavity of the 10 pin connector receptacle on the radio
receiver. If OK, repair the open B(+) circuit to the CD
changer as required. If not OK, check for a shorted
B(+) circuit to the CD changer and repair as
required, then replace the faulty radio receiver.
(6) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Remove the radio receiver from the instrument
panel. Disconnect the 10 pin cable connector from the
radio receiver, but do not disconnect the other wire
harness connectors. Reconnect the battery negative
cable. Turn the ignition switch to the On position.
Check for battery voltage at the ignition switch out-
put circuit cavity of the 10 pin connector receptacle
on the radio receiver. If OK, repair the open ignition
switch output circuit to the CD changer as required.
If not OK, check for a shorted ignition switch output
circuit to the CD changer and repair as required,
then replace the faulty radio receiver.
NO SOUND OR ONLY ONE CHANNEL SOUND
FROM CD CHANGER
(1) Turn the ignition switch to the On position.
Turn the radio receiver on and check its audio output
operation. If OK, go to Step 2. If not OK, (Refer to 8
- ELECTRICAL/AUDIO/SPEAKER - OPERATION).
(2) Disconnect and isolate the battery negative
cable. Disconnect the right body wire harness connec-
tor from the CD changer connector receptacle.
Remove the radio receiver from the instrument
WJAUDIO 8A - 13
CD CHANGER (Continued)

(7) Reach under the passenger side of the instru-
ment panel near the right cowl side inner panel to
reconnect the antenna coaxial cable connector halves.
(8) Install the trim panel onto the right inner cowl
side. (Refer to 23 - BODY/INTERIOR/COWL TRIM -
INSTALLATION) for the procedures.
(9) Install the scuff plate onto the right front door
sill. (Refer to 23 - BODY/INTERIOR/DOOR SILL
SCUFF PLATE - INSTALLATION) for the proce-
dures.
(10) Reconnect the battery negative cable.
QUARTER GLASS INTEGRAL
ANTENNA - EXPORT
DESCRIPTION
The integral radio antenna element is bonded to
the right rear quarter glass and is replaced with the
glass assembly only.
OPERATION
The integral antenna receives RF (Radio Frequen-
cies) and sends them to the antenna module for
amplification.
DIAGNOSIS AND TESTING - QUARTER GLASS
INTEGRAL ANTENNA - EXPORT
For complete circuit diagrams, refer to the Appro-
priate Wiring Information. To detect breaks in the
integral antenna elements, the following procedure is
required:
(1) Disconnect the antenna module connector from
the antenna.
(2) Using a Ohmmeter, place both leads onto the
connector pins on the integral antenna. If continuity
is present antenna grid is Okay. If continuity is not
present move one lead through the grid in progres-
sion until continuity is detected. A break in the
antenna grid can be repaired using a Mopar Rear
Window Defogger Repair Kit (Part Number 4267922)
or equivalent. (Refer to 8 - ELECTRICAL/WINDOW
DEFOGGER/REAR WINDOW DEFOGGER GRID -
STANDARD PROCEDURE)
RADIO
DESCRIPTION
Available factory-installed radio receivers for this
model include an AM/FM/cassette with CD changer
control feature (RBB sales code), an AM/FM/CD/2-
band graphic equalizer with CD changer control fea-
ture (RBK sales code), or an AM/FM/CD/cassette/2-
band graphic equalizer (RBP sales code). All factory-
installed radio receivers can communicate on theProgrammable Communications Interface (PCI) data
bus network through a separate wire harness connec-
tor. All factory-installed receivers are stereo Electron-
ically Tuned Radios (ETR) and include an electronic
digital clock function.
These radio receivers can only be serviced by an
authorized radio repair station. See the latest War-
ranty Policies and Procedures manual for a current
listing of authorized radio repair stations.
All vehicles are equipped with an Ignition-Off
Draw (IOD) fuse that is removed when the vehicle is
shipped from the factory. This fuse feeds various
accessories that require battery current when the
ignition switch is in the Off position, including the
clock. The IOD fuse is removed to prevent battery
discharge during vehicle storage.
When removing or installing the IOD fuse, it is
important that the ignition switch be in the Off posi-
tion. Failure to place the ignition switch in the Off
position can cause the radio display to become scram-
bled when the IOD fuse is removed and replaced.
Removing and replacing the IOD fuse again, with the
ignition switch in the Off position, will correct the
scrambled display condition.
The IOD fuse should be checked if the radio or
clock displays are inoperative. The IOD fuse is
located in the Power Distribution Center (PDC).
Refer to the fuse layout label on the underside of the
PDC cover for IOD fuse identification and location.
OPERATION
The radio receiver operates on ignition switched
battery current that is available only when the igni-
tion switch is in the On or Accessory positions. The
electronic digital clock function of the radio operates
on fused battery current supplied through the IOD
fuse, regardless of the ignition switch position.
For more information on the features, setting pro-
cedures, and control functions for each of the avail-
able factory-installed radio receivers, refer to the
owner's manual. For complete circuit diagrams, refer
to the appropriate wiring information. The wiring
information includes wiring diagrams, proper wire
and connector repair procedures, details of wire har-
ness routing and retention, connector pin-out infor-
mation and location views for the various wire
harness connectors, splices and grounds.
DIAGNOSIS AND TESTING - RADIO
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
If the vehicle is equipped with the optional remote
radio switches located on the steering wheel and the
8A - 16 AUDIOWJ
INSTRUMENT PANEL ANTENNA CABLE (Continued)

(2) Press firmly and evenly on the remote radio
switch until each of the switch snap features is fully
engaged in the mounting hole of the steering wheel
rear trim cover.
(3) Reconnect the steering wheel wire harness con-
nector to the connector receptacle of the remote radio
switch.
(4) Install the speed control switch onto the steer-
ing wheel. Refer to Electrical, Speed Control for the
procedures.
(5) Install the driver side airbag onto the steering
wheel. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - INSTALLATION) for the proce-
dures.
(6) Reconnect the battery negative cable.
SPEAKER
DESCRIPTION
STANDARD
The standard equipment speaker system includes
speakers in six locations. One 6.4 centimeter (2.50
inch) diameter tweeter is installed on each end of the
instrument panel top pad. One 15.2 by 22.9 centime-
ter (6 by 9 inch) full-range speaker is located in each
front door. There is also one full-range 16.5 centime-
ter (6.5 inch) diameter full-range speaker located in
each rear door.
PREMIUM
The optional premium speaker system features six
Infinity model speakers in six locations. Each of the
standard speakers is replaced with Infinity model
speakers. One 6.4 centimeter (2.50 inch) diameter
Infinity tweeter is installed on each end of the
instrument panel top pad. One 15.2 by 22.9 centime-
ter (6 by 9 inch) Infinity woofer is located in each
front door. There is also one full-range 16.5 centime-
ter (6.5 inch) diameter Infinity full-range speaker
located in each rear door. The premium speaker sys-
tem also includes an additional Infinity power ampli-
fier. The total available power of the premium
speaker system is about 180 watts.
OPERATION
STANDARD
Each of the two tweeters and four full-range speak-
ers used in the standard speaker system is driven by
the amplifier that is integral to the factory-installed
radio receiver. For complete circuit diagrams, refer to
the appropriate wiring information. The wiring infor-
mation includes wiring diagrams, proper wire and
connector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
PREMIUM
The six Infinity speakers used in the premium
speaker system are all driven by the radio receiver
through an Infinity power amplifier. For complete cir-
cuit diagrams, refer to the appropriate wiring infor-
mation. The wiring information includes wiring
diagrams, proper wire and connector repair proce-
dures, details of wire harness routing and retention,
connector pin-out information and location views for
the various wire harness connectors, splices and
grounds.
Fig. 17 Remote Radio Switches Remove/Install
1 - STEERING WHEEL
2 - SPEED CONTROL SWITCH
3 - SCREW
4 - DRIVER SIDE AIRBAG MODULE
5 - REMOTE RADIO SWITCH
6 - REAR TRIM COVER
8A - 22 AUDIOWJ
REMOTE SWITCHES (Continued)

DIAGNOSIS AND TESTING - SPEAKER
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
CAUTION: The speaker output of the radio is a
ªfloating groundº system. Do not allow any speaker
lead to short to ground, as damage to the radio
may result.
(1) Turn the ignition switch to the On position.
Turn the radio receiver on. Adjust the balance and
fader controls to check the performance of each indi-
vidual speaker. Note the speaker locations that are
not performing correctly. Go to Step 2.
(2) Turn the radio receiver off. Turn the ignition
switch to the Off position. Disconnect and isolate the
battery negative cable. Remove the radio receiver
from the instrument panel. If the vehicle is equipped
with the Infinity speaker package, also disconnect
the wire harness connectors at the power amplifier.
Check both the speaker feed (+) circuit and return (±)
circuit cavities for the inoperative speaker location(s)
at the radio receiver wire harness connectors for con-
tinuity to ground. In each case, there should be no
continuity. If OK, go to Step 3. If not OK, repair the
shorted speaker feed (+) and/or return (±) circuit(s) to
the speaker as required.
(3) If the vehicle is equipped with the Infinity
speaker package, go to Step 6. If the vehicle is
equipped with the standard speaker system, check
the resistance between the speaker feed (+) circuit
and return (±) circuit cavities of the radio receiverwire harness connectors for the inoperative speaker
location(s). The meter should read between 2 and 3
ohms (speaker resistance). If OK, go to Step 4. If not
OK, go to Step 5.
(4) Install a known good radio receiver. Connect
the battery negative cable. Turn the ignition switch
to the On position. Turn on the radio receiver and
test the speaker operation. If OK, replace the faulty
radio receiver. If not OK, turn the radio receiver off,
turn the ignition switch to the Off position, discon-
nect and isolate the battery negative cable, remove
the test radio receiver, and go to Step 5.
(5) Disconnect the wire harness connector at the
inoperative speaker. Check for continuity between
the speaker feed (+) circuit cavities of the radio
receiver wire harness connector and the speaker wire
harness connector. Repeat the check between the
speaker return (±) circuit cavities of the radio
receiver wire harness connector and the speaker wire
harness connector. In each case, there should be con-
tinuity. If OK, replace the faulty speaker. If not OK,
repair the open speaker feed (+) and/or return (±) cir-
cuit(s) as required.
(6) For each inoperative speaker location, check for
continuity between the speaker feed (+) circuit cavi-
ties of the radio receiver wire harness connectors and
the power amplifier wire harness connectors. Repeat
the check for each inoperative speaker location
between the speaker return (±) circuit cavities of the
radio receiver wire harness connectors and the power
amplifier wire harness connectors. In each case,
there should be continuity. If OK, go to Step 7. If not
OK, repair the open speaker feed (+) and/or return
(±) circuit(s) as required.
(7) Check for continuity between the two ground
circuit cavities of the power amplifier wire harness
connector and a good ground. There should be conti-
nuity. If OK, go to Step 8. If not OK, repair the open
ground circuit(s) to ground as required.
(8) Check the fused B(+) fuse for the power ampli-
fier in the junction block. If OK, go to Step 9. If not
OK, repair the shorted circuit or component as
required and replace the faulty fuse.
(9) Install the radio receiver. Connect the battery
negative cable. Check for battery voltage at the fused
B(+) fuse for the power amplifier in the junction
block. If OK, go to Step 10. If not OK, repair the
open fused B(+) circuit to the Power Distribution
Center (PDC) fuse as required.
(10) Check for battery voltage at the two fused
B(+) circuit cavities of the power amplifier wire har-
ness connector. If OK, go to Step 11. If not OK, repair
the open fused B(+) circuit(s) to the power amplifier
fuse in the junction block as required.
(11) Turn the ignition switch to the On position.
Turn the radio receiver on. Check for battery voltage
WJAUDIO 8A - 23
SPEAKER (Continued)

CHIME/BUZZER
TABLE OF CONTENTS
page page
CHIME WARNING SYSTEM
DESCRIPTION..........................1
OPERATION............................1DIAGNOSIS AND TESTING - CHIME
WARNING SYSTEM.....................3
CHIME WARNING SYSTEM
DESCRIPTION
The chime warning system uses a single chime
tone generator that is integral to the Body Control
Module (BCM) to provide an audible indication of
vehicle conditions that may require the attention of
the vehicle operator (Fig. 1). The chime warning sys-
tem includes the following major components:
²Body Control Module
²Door Ajar Switch
²Headlamp Switch
²Ignition Switch
²Seat Belt SwitchHard wired circuitry connects many of the chime
warning system components to each other through
the electrical system of the vehicle.
If the BCM or the chime tone generator are dam-
aged or faulty, the BCM unit must be replaced.
OPERATION
The chime warning system components operate on
battery voltage received through the Ignition-Off
Draw (IOD) fuse in the Power Distribution Center
(PDC) on a non-switched B(+) circuit so that the sys-
tem may operate regardless of the ignition switch
position.
Fig. 1 Chime Warning System
1 - IGNITION SWITCH
2 - SEAT BELT SWITCH
3 - DOOR AJAR SWITCH4 - HEADLAMP SWITCH
5 - BODY CONTROL MODULE
WJCHIME/BUZZER 8B - 1

The chime warning system provides an audible
indication to the vehicle operator under the following
conditions:
²Fasten Seat Belt Warning- The Body Control
Module (BCM) chime tone generator will generate
repetitive chimes to announce that an input from the
seat belt switch indicates the driver side front seat
belt is not fastened. Unless the driver side front seat
belt is fastened, the chimes will continue to sound for
a duration of about six seconds each time the ignition
switch is turned to the On position or until the driver
side front seat belt is fastened.
²Head/Park Lights-On Warning- The BCM
chime tone generator will generate repetitive chimes
at a fast rate to announce that a Programmable
Communications Interface (PCI) data bus driver door
ajar message, along with hard wired inputs from the
headlamp switch indicate that the exterior lamps are
turned On with the driver side front door opened.
The chime will continue to sound until the exterior
lamps are turned Off, the driver side front door is
closed, or the ignition switch is turned to the On
position.
²Key-In-Ignition Warning- The BCM chime
tone generator will generate repetitive chimes at a
fast rate to announce that a PCI data bus driver door
ajar message received from the Driver Door Module
(DDM), along with hard wired inputs from the key-
in-ignition warning switch indicate that the key is in
the ignition cylinder with the driver side front door
opened and the ignition switch in the Off position.
The chime will continue to sound until the key is
removed from the ignition lock cylinder, the driver
side front door is closed, or the ignition switch is
turned to the On position.
²Overspeed Warning- The BCM chime tone
generator will generate repetitive chimes at a slowrate to announce that a PCI data bus vehicle speed
message received from the Powertrain Control Mod-
ule (PCM) indicates that the vehicle speed is above
120 kilometers-per-hour (75 miles-per-hour). The
chimes will continue to sound until the vehicle speed
is below 120 kilometers-per-hour (75 miles-per-hour).
This feature is only enabled on a BCM that has been
programmed with a Middle East Gulf Coast Country
(GCC) country code.
²Tactile Beep Support- The BCM chime tone
generator will generate a single beep each time a
PCI data bus tactile beep request message is received
from the Electronic Vehicle Information Center
(EVIC) or the Sentry Key Immobilizer Module
(SKIM). This beep provides an audible confirmation
that an EVIC button was completely depressed, or
that the optional Sentry Key Immobilizer System
(SKIS) is in the ªCustomer Learnº mode.
²Warning Beep Support- The BCM chime tone
generator will generate a short series of beeps each
time a PCI data bus warning beep request message
is received from the EVIC or the Electro-Mechanical
Instrument Cluster (EMIC). These beeps provide an
audible alert to the vehicle operator, of certain visual
warning indications displayed by the EVIC and/or
the EMIC.
The BCM provides chime service for all available
features in the chime warning system. The BCM
relies upon message inputs received from other mod-
ules over the PCI data bus network to provide chime
service for all of the remaining chime warning sys-
tem features.
The internal programming of the BCM determines
the priority of each chime tone request input that is
received, as well as the rate and duration of each
chime tone that is to be generated.
8B - 2 CHIME/BUZZERWJ
CHIME WARNING SYSTEM (Continued)

inputs to or receive outputs from the BCM must also
be checked. The most reliable, efficient, and accurate
means to diagnose the BCM, the PCI data bus net-
work, and the electronic modules that provide inputs
to or receive outputs from the BCM requires the use
of a DRBIIItscan tool and the appropriate diagnostic
information. The DRBIIItscan tool can provide con-
firmation that the PCI data bus network is func-
tional, that all of the modules are sending and
receiving the proper messages over the PCI data bus,
and that the BCM is receiving the proper hard wired
inputs and responding with the proper hard wired
outputs needed to perform its many functions.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the instrument panel fuse cover.(Refer
to 8 - ELECTRICAL/POWER DISTRIBUTION/FUSE
COVER - REMOVAL).
(3) Access and disconnect the instrument panel
wire harness connectors from the BCM (Fig. 3).
(4) Remove the mounting screws (Torx T-20) that
secure the BCM to the JB.(5) Pull the BCM straight out towards the dash
panel far enough to disconnect the integral BCM to
JB connector.
(6) Remove the BCM.INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the Body Control Module (BCM) to its
mounting location (Fig. 3).
(2) Align the terminal pins of the BCM connector
with the connector on the JB.
(3) Engage the BCM integral connector into the
JB.
(4) Install the four screws. Tighten the screws to
2.2 N´m (20 in. lbs.).
Fig. 3 Body Control Module Remove/Install
1 - JUNCTION BLOCK
2 - SCREWS (4)
3 - BODY CONTROL MODULE
4 - FUSE COVER LOCATOR CHANNELS
5 - FUSE COVER MOUNTING SLOTS
6 - INSTRUMENT PANEL WIRE HARNESS CONNECTORS
WJELECTRONIC CONTROL MODULES 8E - 5
BODY CONTROL MODULE (Continued)

(5) Connect the two instrument panel wire harness
connectors to the BCM.
(6) Reinstall the instrument panel fuse cover to
the bottom of the BCM and JB unit. (Refer to 8 -
ELECTRICAL/POWER DISTRIBUTION/FUSE
COVER - INSTALLATION).
(7) Connect the battery negative cable.
COMMUNICATION
DESCRIPTION
The Programmable Communication Interface (PCI)
data bus system is a single wire multiplex system
used for vehicle communications. Multiplexing is a
system that enables the transmission of several mes-
sages over a single channel or circuit.
Many of the control modules in a vehicle require
information from the same sensing device. Multiplex-
ing reduces wire harness complexity, sensor current
loads and controller hardware because each sensing
device is connected to only one controller, which
reads and distributes the sensor information to the
other controllers over the data bus. Also, because
each controller on the data bus can access the con-
troller sensor inputs to every other controller on the
data bus, more function and feature capabilities are
possible.
A multiplex system allows the information flowing
between controllers to be monitored using a diagnos-
tic scan tool. This system allows a control module to
broadcast message data out onto the bus where all
other control modules can read the messages that are
being sent. When a module reads a message on the
data bus that it requires, it relays that message to
its microprocessor. Each module ignores the mes-
sages on the data bus that it dosen't recognize.
OPERATION
Data exchange between modules is achieved by
serial transmission of encoded data over a single wire
broadcast network. The PCI data bus messages are
carried over the bus in the form of Variable Pulse
Width Modulated (VPWM) signals. The PCI data bus
speed is an average 10.4 Kilo-bits per second (Kbps).
The voltage network used to transmit messages
requires biasing and termination. Each module on
the PCI data bus system provides its own biasing
and termination. Each module (also referred to as a
node) terminates the bus through a terminating
resistor and a terminating capacitor. The Powertrain
Control Module (PCM) is the only dominant node for
the PCI data bus system.
The PCI bus uses low and high voltage levels to
generate signals. The voltage on the buss varies
between zero and seven and one-half volts. The lowand high voltage levels are generated by means of
variable-pulse width modulation to form signals of
varying length.
When a module is transmitting on the bus, it is
reading the bus at the same time to ensure message
integrity.
Each module is capable of transmitting and receiv-
ing data simultaneously.
The PCI data bus can be monitored using the
DRBIIItscan tool. It is possible for the bus to pass
all DRBIIIttests and still be faulty if the voltage
parameters are all within the specified range and
false messages are being sent.
CONTROLLER ANTILOCK
BRAKE
DESCRIPTION
The Controler Antilock Brake (CAB) is mounted to
the Hydraulic Control Unit (HCU) and operates the
ABS system (Fig. 4).
OPERATION
The CAB voltage is supplied by the ignition switch
in the RUN position. The CAB contains dual micro-
processors. A logic block in each microprocessor
receives identical sensor signals. These signals are
processed and compared simultaneously. The CAB
contains a self check program that illuminates the
ABS warning light when a system fault is detected.
Faults are stored in a diagnostic program memory
and are accessible with the DRBIIItscan tool. ABS
faults remain in memory until cleared, or until after
the vehicle is started approximately 50 times. Stored
Fig. 4 Controller Antilock Brakes
1 - HCU
2 - MOTOR
3 - CAB
8E - 6 ELECTRONIC CONTROL MODULESWJ
BODY CONTROL MODULE (Continued)