Engine JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual

factory. The Sentry Key Immobilizer Module (SKIM)
can be programmed to recognize up to a total of eight
Sentry Keys. When programming a blank Sentry Key
transponder, the key must first be cut to match the
ignition switch lock cylinde for which it will be used.
Once the additional key has been cut, the SKIM
must be programmed to recognize it as a valid key.
There are two possible methods to program the
SKIM to recognize a new or additional valid key, the
Secured Access Method and the Customer Learn
Method. Following are the details of these two pro-
gramming methods.
SECURED ACCESS METHOD
The Secured Access method applies to all vehicles.
This method requires the use of a DRBIIItscan tool.
This method will also require that you have access to
the unique four-digit PIN code that was assigned to
the original SKIM. The PIN codemustbe used to
enter the Secured Access Mode in the SKIM. This
PIN number may be obtained from the vehicle owner,
from the original vehicle invoice, or from the
DaimlerChrysler Customer Center. Refer to the
appropriate diagnostic information for the proper
Secured Access method programming procedures.
CUSTOMER LEARN METHOD
The Customer Learn feature is only available on
domestic vehicles, or those vehicles which have a
U.S. country code designator. This programming
method also requires access to at least two valid Sen-
try Keys. If two valid Sentry Keys are not available,
or if the vehicle does not have a U.S. country code
designator, the Secured Access Methodmustbe used
to program new or additional valid keys to the SKIM.
The Customer Learn programming method proce-
dures are as follows:
(1) Obtain the blank Sentry Key(s) that are to be
programmed as valid keys for the vehicle. Cut the
blank key(s) to match the ignition switch lock cylin-
der mechanical key codes.
(2) Insert one of the two valid Sentry Keys into the
ignition switch and turn the ignition switch to the
On position.
(3) After the ignition switch has been in the On
position for longer than three seconds, but no more
than fifteen seconds, cycle the ignition switch back to
the Off position. Replace the first valid Sentry Key in
the ignition switch lock cylinder with the second
valid Sentry Key and turn the ignition switch back to
the On position. The second valid Sentry Key must
be inserted in the lock cylinder within fifteen seconds
of removing the first valid key.
(4) About ten seconds after the completion of Step
3, the SKIS indicator in the instrument cluster will
start to flash and a single audible chime tone willsound to indicate that the system has entered the
Customer Learn programming mode.
(5) Within sixty seconds of entering the Customer
Learn programming mode, turn the ignition switch to
the Off position, replace the valid Sentry Key with a
blank Sentry Key transponder, and turn the ignition
switch back to the On position.
(6) About ten seconds after the completion of Step
5, a single audible chime tone will sound and the
SKIS indicator will stop flashing, stay on solid for
three seconds, then turn off to indicate that the
blank Sentry Key has been successfully programmed.
The SKIS will immediately exit the Customer Learn
programming mode and the vehicle may now be
started using the newly programmed valid Sentry
Key.
Each of these steps must be repeated and com-
pleted in their entirety for each additional Sentry
Key that is to be programmed. If the above steps are
not completed in the given sequence, or within the
allotted time, the SKIS will exit the Customer Learn
programming mode and the programming will be
unsuccessful. The SKIS will also automatically exit
the Customer Learn programming mode if it sees a
non-blank Sentry Key transponder when it should
see a blank, if it has already programmed eight (8)
valid Sentry Keys, or if the ignition switch is turned
to the Off position for more than about fifty seconds.
NOTE: If an attempt is made to start the vehicle
while in the Customer Learn mode (SKIS indicator
flashing), the SKIS will respond as though the vehi-
cle were being started with an invalid key. In other
words, the engine will stall after about two seconds
of operation. No faults will be set.
NOTE: Once a Sentry Key has been programmed as
a valid key to a vehicle, it cannot be programmed
as a valid key for use on any other vehicle.
DOOR CYLINDER LOCK
SWITCH
DESCRIPTION
Vehicles manufactured for North American mar-
kets that are equipped with the optional Vehicle
Theft Security System (VTSS) have a door cylinder
lock switch secured to the back of the key lock cylin-
der inside the drivers front door (Fig. 1). The door
cylinder lock switch is a resistor multiplexed momen-
tary switch that is hard wired in series between the
door lock switch ground and right or left cylinder
lock switch mux circuits of the Drivers Door Module
(DDM) through the front door wire harness. The door
WJVEHICLE THEFT SECURITY 8Q - 7
VEHICLE THEFT SECURITY (Continued)

(5) Remove the door cylinder lock switch from the
back of the lock cylinder.
INSTALLATION
(1) Position the door cylinder lock switch onto the
back of the lock cylinder with its pigtail wire harness
oriented toward the bottom (Fig. 2).
(2) Position the lock lever onto the pin on the back
of the door lock cylinder with the lever oriented
toward the rear.
(3) Install the retainer clip onto the pin on the
back of the door lock cylinder. Be certain that the
center tab of the retainer is engaged in the retention
hole on the lock lever.
(4) Reinstall the outside door handle unit onto the
outer door panel. (Refer to 23 - BODY/DOOR -
FRONT/EXTERIOR HANDLE - INSTALLATION).
(5) Reconnect the battery negative cable.
HOOD AJAR SWITCH
DESCRIPTION
The hood ajar switch is a self-adjusting, normally
closed, single pole, double throw momentary switch
that is used only on vehicles built for sale in certain
international markets where it is required equipment
(Fig. 3). The mounting bracket is fastened to the left
inner fender. A molded plastic striker with three inte-
gral retainers is secured to the underside of the hood
panel inner reinforcement to actuate the switch
plunger as the hood panel is closed.The switchreceives a path to ground through the left inner
fender shield in the engine compartment.
The hood ajar switch adjusts itself as the striker
pushes the switch body down through the switch
when the hood panel is closed after the initial instal-
lation. This self-adjustment feature is only functional
the first time the hood is closed following installa-
tion. If the switch requires adjustment following the
initial installation, the switch must be replaced.
OPERATION
The normally closed hood ajar switch is normally
held open when the hood panel is closed and latched.
When the hood is opened, the switch plunger extends
from the switch body and the switch contacts are
closed. The hood ajar switch is connected in series
between ground and the hood ajar switch sense input
of the Body Control Module (BCM). The BCM uses
an internal resistor pull up to monitor the state of
the hood ajar switch contacts. The hood ajar switch
can be diagnosed using conventional diagnostic tools
and methods.
DIAGNOSIS AND TESTING - HOOD AJAR
SWITCH
The diagnosis found here addresses an inoperative
hood ajar switch. If the problem being diagnosed is
related to hood ajar switch accuracy, be certain to
confirm that the problem is not an improperly
adjusted hood ajar switch. If no hood ajar switch
adjustment problem is found, the following procedure
will help to locate a short or open in the hood ajar
switch circuit. Refer to the appropriate wiring infor-
mation.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable. Disconnect the hood ajar switch. Check for
continuity between the harness ground circuit a good
ground. There should be continuity. If OK, go to Step
2. If not OK, repair the open ground circuit to
ground.
Fig. 3 Hood Ajar Switch
1 - SWITCH
2 - STUD (2)
3 - BRACKET
4 - FENDER
5 - CONNECTOR
6 - NUT (2)
WJVEHICLE THEFT SECURITY 8Q - 9
DOOR CYLINDER LOCK SWITCH (Continued)

the two rear latch receptacles of the mounting
bracket above the headliner.
(5) Push upward firmly and evenly on the rear
edge of the ITM trim cover until the two rear latch
features of the module are engaged and latched in
the mounting bracket above the headliner.
(6) Reconnect the battery negative cable.
NOTE: If the Intrusion Transceiver Module (ITM) has
been replaced with a new unit, the new ITM MUST
be initialized before the Vehicle Theft Security Sys-
tem can operate as designed. The use of a DRBIIIT
scan tool is required to initialize the ITM. Refer to
the appropriate diagnostic information.
SIREN
DESCRIPTION
An alarm siren module is part of the premium ver-
sion of the Vehicle Theft Alarm (VTA) in the Vehicle
Theft Security System (VTSS) (Fig. 9). The premium
version of the VTA is only available in vehicles built
for certain markets, where the additional features
offered by this system are required. The alarm siren
module is located in the right front frame rail. This
unit is designed to provide the audible alert require-
ments for the premium VTA.
The alarm siren module consists of microprocessor,
the siren, and a nickel metal hydride backup battery.
All of the alarm module components are protected
and sealed within the housing.The alarm siren module cannot be repaired or
adjusted and, if faulty or damaged, it must be
replaced.
OPERATION
The microprocessor within the alarm siren module
provides the siren unit features and functions based
upon internal programming and arm and disarm
messages received from the Intrusion Transceiver
Module (ITM) over a dedicated serial bus communi-
cation circuit. The alarm siren module will self-detect
problems with its internal and external power supply
and communication circuits, then send messages
indicating the problem to the ITM upon receiving a
request from the ITM. The ITM will store a Diagnos-
tic Trouble Code (DTC) for a detected alarm siren
module fault that can be retrieved with the DRBIIIt
scan tool over the Programmable Communications
Interface (PCI) data bus.
When the premium version of the Vehicle Theft
Alarm (VTA) is armed, the alarm siren module con-
tinuously monitors inputs from the ITM for messages
to sound its siren and enters its auto-detect mode.
While in the auto-detect mode, if the alarm siren
module detects that its power supply or communica-
tion circuits are being tampered with or have been
sabotaged, it will sound an alarm and continue to
operate through its on-board backup battery. If the
arm siren module is in its disarmed mode when its
power supply or communication circuits are inter-
rupted, the siren will not sound. The alarm module
will also notify the ITM when the backup battery
requires charging, and the ITM will send a message
that will allow the backup battery to be charged
through the battery voltage and ground circuits to
the alarm module only when the ignition switch is in
the On position and the engine is running. This will
prevent the charging of the alarm backup battery
from depleting the charge in the main vehicle battery
while the vehicle is not being operated.
The alarm siren module receives battery voltage
through a fuse in the Power Distribution Center
(PDC), and is grounded to the chassis. These connec-
tions allow the alarm siren module to remain opera-
tional, regardless of the ignition switch position. The
hard wired inputs and outputs for the alarm siren
module may be diagnosed and tested using conven-
tional diagnostic tools and procedures. However, con-
ventional diagnostic methods will not prove
conclusive in the diagnosis of the internal circuitry or
the backup battery of the alarm siren module, the
ITM, the serial bus communication line, or the mes-
sage inputs to and outputs from the alarm siren
module. The most reliable, efficient, and accurate
means to diagnose the alarm siren module, the ITM,
the serial bus communication line, and the electronic
Fig. 8 INTRUSION TRANSCEIVER MODULE
RETAINER RING
1 - STAMPED NUT (2)
2 - MOUNTING BRACKET
3 - HEADLINER
4 - LATCH RECEPTACLES (4)
WJVEHICLE THEFT SECURITY 8Q - 13
INTRUSION TRANSCEIVER MODULE (Continued)

cluster circuitry that controls the lamp, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). If the instrument cluster turns
on the SKIS indicator lamp after the bulb test, either
solid or flashing, it indicates that a SKIS malfunction
has occurred or that the SKIS is inoperative. For
proper diagnosis of the SKIS, the PCI data bus, or
the message inputs to the instrument cluster that
control the SKIS indicator lamp, a DRBIIItscan tool
and the appropriate diagnostic information are
required.
TRANSPONDER KEY
DESCRIPTION
Each ignition key used in the Sentry Key Immobi-
lizer System (SKIS) has an integral transponder chip
(Fig. 10). Ignition keys with this feature can be
readily identified by a gray rubber cap molded onto
the head of the key, while conventional ignition keys
have a black molded rubber cap. The transponder
chip is concealed beneath the molded rubber cap,
where it is molded into the head of the metal key.
Each new Sentry Key has a unique transponder iden-
tification code permanently programmed into it by
the manufacturer. The Sentry Key transponder if
faulty or damaged, must be replaced.
OPERATION
When the ignition switch is turned to the On posi-
tion, the Sentry Key Immobilizer Module (SKIM)communicates through its antenna with the Sentry
Key transponder using a Radio Frequency (RF) sig-
nal. The SKIM then waits for a RF response from the
transponder through the same antenna. The Sentry
Key transponder chip is within the range of the
SKIM transceiver antenna ring when it is inserted
into the ignition lock cylinder. The SKIM determines
whether a valid key is present in the ignition lock
cylinder based upon the response from the transpon-
der. If a valid key is detected, that fact is communi-
cated by the SKIM to the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus, and the PCM allows the
engine to continue running. If the PCM receives an
invalid key message, or receives no message from the
SKIM over the PCI data bus, the engine will be dis-
abled after about two seconds of operation. The Elec-
troMechanical Instrument Cluster (EMIC) will also
respond to the invalid key message on the PCI data
bus by flashing the SKIS indicator on and off.
Each Sentry Key has a unique transponder identi-
fication code permanently programmed into it by the
manufacturer. Likewise, the SKIM has a unique
Secret Key code programmed into it by the manufac-
turer. When a Sentry Key is programmed into the
memory of the SKIM, the SKIM stores the transpon-
der identification code from the Sentry Key, and the
Sentry Key learns the Secret Key code from the
SKIM. Once the Sentry Key learns the Secret Key
code of the SKIM, it is permanently stored in the
memory of the transponder. Therefore, once a Sentry
Key has been programmed to a particular vehicle, it
cannot be used on any other vehicle. (Refer to 8 -
ELECTRICAL/VEHICLE THEFT SECURITY -
STANDARD PROCEDURE - TRANSPONDER PRO-
GRAMMING).
VTSS INDICATOR
DESCRIPTION
The Vehicle Theft Security System (VTSS) indica-
tor consists of a red Light-Emitting Diode that is
mounted and integral to the automatic headlamp
light sensor photo diode unit, which is located on the
top of the instrument panel. The remainder of the
housing including the mount and the electrical con-
nection are concealed beneath the instrument panel
top cover.
The VTSS indicator cannot be adjusted or repaired
the entire automatic headlamp light sensor/VTSS
indicator must be replaced. (Refer to 8 - ELECTRI-
CAL/LAMPS/LIGHTING - EXTERIOR/AUTO HEAD-
LAMP SENSOR - REMOVAL).
Fig. 10 Sentry Key Immobilizer Transponder
1 - MOLDED CAP
2 - TRANSPONDER CHIP
3 - MOLDED CAP REMOVED
4 - TRANSPONDER KEY
WJVEHICLE THEFT SECURITY 8Q - 15
SKIS INDICATOR LAMP (Continued)

²Front Check Valve- The front washer system
check valve is integral to the wye fitting located in
the washer plumbing between the cowl plenum
washer hose and the front washer nozzles, and is
concealed beneath the cowl plenum cover/grille panel
at the base of the windshield.
²Front Washer Nozzle- Two fluidic front
washer nozzles are secured with integral snap fea-
tures to dedicated openings in the cowl plenum cover/
grille panel located near the base of the windshield.
²Front Washer Plumbing- The plumbing for
the front washer system consists of rubber hoses and
molded plastic fittings. The plumbing is routed along
the left side of the engine compartment from the
washer reservoir, and through the dash panel into
the cowl plenum to the front washer nozzle fittings
beneath the cowl plenum cover/grille panel.
²Front Washer Pump/Motor- The front washer
pump/motor unit is located in a dedicated hole on the
lower outboard side of the washer reservoir, behind
the inner fender liner ahead of the left front wheel.
The front washer pump is located ahead of and below
the rear washer pump.
²Front Wiper Arm- The two front wiper arms
are secured with nuts to the threaded studs on the
ends of the two wiper pivot shafts, which extend
through the cowl plenum cover/grille panel located
near the base of the windshield.
²Front Wiper Blade- The two front wiper
blades are secured to the two front wiper arms with
an integral latch, and are parked on the glass near
the bottom of the windshield when the front wiper
system is not in operation.
²Front Wiper Module- The front wiper pivot
shafts are the only visible components of the front
wiper module. The remainder of the module is con-
cealed within the cowl plenum beneath the cowl ple-
num cover/grille panel. The front wiper module
includes the module bracket, four rubber-isolated
wiper module mounts, the front wiper motor, the
wiper motor crank arm, the two wiper drive links,
and the two front wiper pivots.
²Rain Sensor Module- Models equipped with
the optional automatic wiper feature have a Rain
Sensor Module (RSM) located behind a trim cover on
a bracket bonded to the inside surface of the wind-
shield glass, just above the inside rear view mirror
mounting button.
²Right Multi-Function Switch- The right
(wiper) multi-function switch is secured to the right
side of the multi-function switch mounting housing
near the top of the steering column, just below the
steering wheel. Only the control stalk for the right
multi-function switch is visible, while the remainder
of the switch is concealed beneath the steering col-
umn shrouds. The right multi-function switch con-tains all of the switches and control circuitry for both
the front and rear wiper and washer systems.
²Washer Fluid Level Switch- The washer fluid
level switch is located in a dedicated hole near the
center of the forward surface of the washer reservoir,
behind the left front wheel house splash shield.
²Washer Reservoir- The washer reservoir is
concealed between the left inner fender shield and
the left outer fender panel, behind the inner fender
liner and ahead of the left front wheel. The washer
reservoir filler neck is the only visible portion of the
reservoir, and it is accessed from the left front corner
of the engine compartment.
²Wiper High-Low Relay- The wiper high-low
relay is an International Standards Organization
(ISO) micro relay located in the Power Distribution
Center (PDC) in the engine compartment near the
battery.
²Wiper On-Off Relay- The wiper on-off relay is
an International Standards Organization (ISO) micro
relay located in the Power Distribution Center (PDC)
in the engine compartment near the battery.
Hard wired circuitry connects the front wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the front wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATING MODES
The components of the front wiper and washer sys-
tem are designed to work in concert to provide the
following operating modes:
²Automatic Wiper- In models equipped with
the optional automatic wiper feature, the internal
circuitry of both the right (wiper) multi-function
switch, the rain sensor module, and the BCM work
in concert to provide an automatic wiper mode with
five sensitivity selections. The BCM tells the Rain
Sensor Module (RSM) when the automatic wiper
mode is selected and the manually selected sensitiv-
ity level, then the rain sensor module tells the BCM
each time enough water droplets have accumulated
within the wipe pattern on the windshield to require
front wiper operation. The BCM then automatically
WJFRONT WIPERS/WASHERS 8R - 3
FRONT WIPERS/WASHERS (Continued)

(4) Remove the six plastic nuts (2 short and 4
long) that secure the cowl grille cover to the studs on
the cowl top panel near the base of the windshield
(Fig. 3).
(5) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(6) Disconnect the engine compartment washer
hose from the cowl grille cover washer hose at the
plastic elbow connector.
(7) Remove the cowl grille cover from the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield.
(8) From the underside of the cowl grille cover, dis-
connect the washer hoses from the three barbed nip-
ples of the wye fitting/check valve unit.
(9) Remove the wye fitting/check valve unit from
the underside of the cowl grille cover.
INSTALLATION
(1) Position the wye fitting/check valve unit to the
underside of the cowl grille cover.
(2) From the underside of the cowl grille cover,
reconnect the three washer hoses to the barbed nip-
ples of the wye fitting/check valve unit.
(3) Reinstall the washer hoses for the front washer
nozzles into their routing clips on the underside of
the cowl grille cover.
(4) Position the cowl grille cover onto the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield
(Fig. 3).(5) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(6) Reconnect the cowl grille cover washer hose to
the engine compartment washer hose at the elbow
connector.
(7) Install the six plastic nuts that secure the cowl
grille cover to the studs on the cowl top panel near
the base of the windshield. These nuts are to be
installed by pushing them onto the studs in the fol-
lowing sequence:
(a) First, install the short nuts to the third stud
from the right, then the second stud from the left.
(b) Next, install the long nuts to the right out-
board stud, then the left outboard stud.
(c) Finally, install the two remaining long nuts
to the third stud from the left, then the second
stud from the right.
(8) Starting at the ends and working toward the
center, push the hood to plenum seal onto the for-
ward flanges of the cowl grille cover and the plenum
panel.
(9) Reinstall the wiper arms onto the wiper pivots.
(Refer to 8 - ELECTRICAL/FRONT WIPERS/WASH-
ERS/FRONT WIPER ARMS - INSTALLATION).
(10) Reconnect the battery negative cable.
FRONT WASHER HOSES/
TUBES
DESCRIPTION
The front washer plumbing consists of a small
diameter rubber hose that is routed from the barbed
outlet nipple of the front washer pump/motor on the
washer reservoir along the filler neck into the engine
compartment. In the engine compartment, a molded
plastic in-line fitting with barbed nipples joins the
washer hose to another section of hose that is routed
near the left headlamp and dash wire harness to the
cowl plenum area. The engine compartment washer
hose passes from the engine compartment into the
cowl plenum area through a dedicated hole with a
rubber grommet near the left end of the cowl plenum
panel. A molded plastic elbow fitting with barbed nip-
ples joins the engine compartment hose to the cowl
grille cover hose. The cowl grille cover washer hose is
routed through routing clips on the underside of the
cowl grille cover to a molded plastic wye fitting with
barbed nipples and an integral check valve. The cowl
grille cover hose is connected to one nipple on the
wye fitting and the two washer nozzle hoses are con-
nected to the other two wye fitting nipples. The
washer nozzle hoses are routed along the underside
of the cowl grille cover to the two washer nozzles.
Fig. 3 Cowl Grille Cover Remove/Install
1 - WASHER HOSE CONNECTION
2 - STUDS (6)
3 - COWL GRILLE COVER
4 - PLASTIC NUT (6)
8R - 10 FRONT WIPERS/WASHERSWJ
FRONT CHECK VALVE (Continued)

Washer hose is available for service only as roll
stock, which must then be cut to length. The molded
plastic washer hose fittings cannot be repaired. If
these fittings are faulty or damaged, they must be
replaced.
OPERATION
Washer fluid in the washer reservoir is pressurized
and fed by the front washer pump/motor through the
front washer system plumbing and fittings to the two
front washer nozzles. Whenever routing the washer
hose or a wire harness containing a washer hose, it
must be routed away from hot, sharp, or moving
parts; and, sharp bends that might pinch the hose
must be avoided.
FRONT WASHER NOZZLE
DESCRIPTION
The two front washer nozzles have integral snap
features that secure them in dedicated holes in the
cowl plenum cover/grille panel located near the base
of the windshield. The domed upper surface of the
washer nozzle is visible on the top of the plenum cov-
er/grille panel, and the nozzle orifice is oriented
towards the windshield glass. The washer plumbing
fittings for the washer nozzles are concealed beneath
the cowl plenum cover/grille panel. These fluidic
washer nozzles are constructed of molded plastic. The
cowl plenum cover/grille panel must be removed from
the vehicle to access the nozzles for service. The
washer nozzles cannot be adjusted or repaired. If
faulty or damaged, they must be replaced.
OPERATION
The two front washer nozzles are designed to dis-
pense washer fluid into the wiper pattern area on the
outside of the windshield glass. Pressurized washer
fluid is fed to each nozzle from the washer reservoir
by the front washer pump/motor through a single
hose, which is attached to a barbed nipple on each
front washer nozzle below the cowl plenum cover/
grille panel. The washer nozzles incorporate a fluidic
design, which causes the nozzle to emit the pressur-
ized washer fluid as an oscillating stream to more
effectively cover a larger area of the glass area to be
cleaned.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the wiper arms from the wiper pivots.
(Refer to 8 - ELECTRICAL/FRONT WIPERS/WASH-
ERS/FRONT WIPER ARMS - REMOVAL).
(3) Unlatch and open the hood.(4) Pull the hood to plenum seal off of the forward
flanges of the cowl grille cover and the plenum panel.
(5) Remove the six plastic nuts (2 short and 4
long) that secure the cowl grille cover to the studs on
the cowl top panel near the base of the windshield
(Fig. 4).
(6) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(7) Disconnect the engine compartment washer
hose from the cowl grille cover washer hose at the
plastic elbow connector.
(8) Remove the cowl grille cover from the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield.
(9) From the underside of the cowl grille cover, dis-
connect the washer hose(s) from the barbed nipple(s)
of the front washer nozzle(s).
(10) From the underside of the cowl grille cover,
release the integral snap features of the front washer
nozzle(s) and push the nozzle(s) out through the
mounting hole toward the top side of the cowl grille
cover.
INSTALLATION
(1) From the top side of the cowl grille cover,
insert the nipple end of the front washer nozzle(s)
through the mounting hole in the cowl grille cover.
(2) Push firmly and evenly on the top of the front
washer nozzle until the integral snap features lock
into place on the underside of the cowl grille cover.
(3) From the underside of the cowl grille cover,
reconnect the washer hose(s) to the barbed nipple(s)
of the front washer nozzle(s).
Fig. 4 Cowl Grille Cover Remove/Install
1 - WASHER HOSE CONNECTION
2 - STUDS (6)
3 - COWL GRILLE COVER
4 - PLASTIC NUT (6)
WJFRONT WIPERS/WASHERS 8R - 11
FRONT WASHER HOSES/TUBES (Continued)

(4) Reinstall the washer hoses for the front washer
nozzle(s) into their routing clips on the underside of
the cowl grille cover.
(5) Position the cowl grille cover onto the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield
(Fig. 4).
(6) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(7) Reconnect the cowl grille cover washer hose to
the engine compartment washer hose at the elbow
connector.
(8) Install the six plastic nuts that secure the cowl
grille cover to the studs on the cowl top panel near
the base of the windshield. These nuts are to be
installed by pushing them onto the studs in the fol-
lowing sequence:
(a) First, install the short nuts to the third stud
from the right, then the second stud from the left.
(b) Next, install the long nuts to the right out-
board stud, then the left outboard stud.
(c) Finally, install the two remaining long nuts
to the third stud from the left, then the second
stud from the right.
(9) Starting at the ends and working toward the
center, push the hood to plenum seal onto the for-
ward flanges of the cowl grille cover and the plenum
panel.
(10) Close and latch the hood.
(11) Reinstall the wiper arms onto the wiper piv-
ots. (Refer to 8 - ELECTRICAL/FRONT WIPERS/
WASHERS/FRONT WIPER ARMS -
INSTALLATION).
(12) Reconnect the battery negative cable.
FRONT WASHER PUMP/
MOTOR
DESCRIPTION
The front washer pump/motor unit is located on
the outboard side and near the front of the washer
reservoir, between the left front inner and outer
fender panels (Fig. 5). A small permanently lubri-
cated and sealed electric motor is coupled to the
rotor-type washer pump. A seal flange with a large
barbed inlet nipple on the pump housing passes
through a rubber grommet seal installed in one of
two dedicated mounting holes near the bottom of the
washer reservoir. The front washer pump/motor unit
is always mounted in the lower pump mounting hole
of the reservoir. A smaller barbed outlet nipple on the
pump housing connects the unit to the front washer
hose. The washer pump/motor unit is retained on the
reservoir by the interference fit between the barbedpump inlet nipple and the grommet seal, which is a
light press fit. An integral electrical connector recep-
tacle is located on the top of the motor housing. The
front washer pump/motor unit cannot be repaired. If
faulty or damaged, the entire washer pump/motor
unit must be replaced.
OPERATION
The front washer pump/motor unit is connected to
the vehicle electrical system through a single take
out and two-cavity connector of the left headlamp
and dash wire harness. The washer pump/motor is
grounded at all times through a take out of the left
headlamp and dash wire harness with a single eyelet
terminal connector that is secured under a ground
screw to the top of the left inner fender shield in the
engine compartment. The front washer pump/motor
receives battery current on a fused ignition switch
output (run-acc) circuit through the closed contacts of
the momentary front washer switch within the right
multi-function switch only when the switch control
stalk is pulled towards the steering wheel. Washer
fluid is gravity-fed from the washer reservoir to the
inlet side of the washer pump. When the pump motor
is energized, the rotor-type pump pressurizes the
washer fluid and forces it through the pump outlet
nipple, the front washer plumbing, and the front
washer nozzles onto the windshield glass.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
Fig. 5 Washer Pumps (Viewed from Bottom of
Reservoir)
1 - REAR WASHER PUMP/MOTOR
2 - FRONT WASHER PUMP/MOTOR
3 - WASHER FLUID LEVEL SWITCH
8R - 12 FRONT WIPERS/WASHERSWJ
FRONT WASHER NOZZLE (Continued)

crank arm, the two wiper linkage members, and the
two wiper pivots mechanically convert the rotary out-
put of the wiper motor to the back and forth wiping
motion of the wiper arms and blades on the glass.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the front wiper arms from the wiper
pivots. (Refer to 8 - ELECTRICAL/FRONT WIPERS/
WASHERS/FRONT WIPER ARMS - REMOVAL).
(3) Unlatch and open the hood.
(4) Remove the hood to plenum seal from the for-
ward flanges of the cowl grille cover and the plenum
panel.
(5) Remove the six plastic nuts (2 short and 4
long) that secure the cowl grille cover to the studs on
the cowl top panel near the base of the windshield
(Fig. 12).
(6) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(7) Disconnect the front washer engine compart-
ment hose from the cowl grille cover hose at the
elbow connector.
(8) Remove the cowl grille cover from the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield.
(9) Remove the four screws that secure the front
wiper module to the cowl plenum panel (Fig. 13).
(10) Lift the left end of the front wiper module far
enough to access the front wiper motor wire harness
connector.(11) Disconnect the left headlamp and dash wire
harness connector for the front wiper motor from the
front wiper motor pigtail wire connector.
(12) Remove the front wiper module from the cowl
plenum as a unit.
INSTALLATION
(1) Position the front wiper module into the cowl
plenum as a unit (Fig. 13).
(2) Lift the left end of the front wiper module far
enough to access the front wiper motor wire harness
connector.
(3) Reconnect the left headlamp and dash wire
harness connector for the front wiper motor to the
front wiper motor pigtail wire connector.
(4) Loosely install one of the front wiper module
mounting screws to the mounting hole near the pivot
on the right end of the module to locate the module
in the plenum.
(5) Working from left to right, install and tighten
the four screws that secure the front wiper module to
the cowl plenum panel. Tighten the screws to 8 N´m
(72 in. lbs.).
(6) Position the cowl grille cover onto the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield
(Fig. 12).
(7) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(8) Reconnect the front washer system engine com-
partment hose to the cowl grille cover hose at the
elbow connector.
Fig. 12 Cowl Grille Cover Remove/Install
1 - WASHER HOSE CONNECTION
2 - STUDS (6)
3 - COWL GRILLE COVER
4 - PLASTIC NUT (6)
Fig. 13 Front Wiper Module Remove/Install
1 - FRONT WIPER MODULE
2 - SCREW (4)
3 - WIRE HARNESS CONNECTOR
4 - LOWER COWL PLENUM PANEL
WJFRONT WIPERS/WASHERS 8R - 17
FRONT WIPER MODULE (Continued)

switch mounting housing. Tighten the screws to 2.5
N´m (22 in. lbs.).
(3) Reconnect the instrument panel wire harness
connector for the right multi-function switch to the
switch connector receptacle.
(4) Position the lower tilting steering column
shroud to the underside of the steering column (Fig.
18).
(5) Install and tighten the screw that secures the
lower tilting steering column shroud to the multi-
function switch mounting housing. Tighten the screw
to 1.9 N´m (17 in. lbs.).
(6) Position the upper tilting column shroud over
the steering column with the hazard warning switch
button inserted through the hole in the upper surface
of the shroud. Align the upper tilting steering column
shroud to the lower shroud and snap the two shroud
halves together.
(7) Reconnect the battery negative cable.
WASHER FLUID LEVEL
SWITCH
DESCRIPTION
The washer fluid level switch is a single pole, sin-
gle throw reed-type switch mounted near the front of
the washer reservoir, forward of the two washer
pump/motors (Fig. 20). Only the molded plastic
switch mounting flange and connector receptacle are
visible when the switch is installed in the reservoir.A short nipple formation extends from the inner sur-
face of the switch mounting flange, and a barb on the
nipple near the switch mounting flange is press-fit
into a rubber grommet seal installed in the mounting
hole of the reservoir. A small plastic float pivots on
the end of a bracket that extends from the switch
nipple formation. Within the float is a small magnet,
which actuates the reed switch. The washer fluid
level switch cannot be adjusted or repaired. If faulty
or damaged, the switch must be replaced.
OPERATION
The washer fluid level switch uses a pivoting,
oblong float to monitor the level of the washer fluid
in the washer reservoir. The float contains a small
magnet. When the float pivots, the changing proxim-
ity of its magnetic field will cause the contacts of the
small, stationary reed switch to open or close. When
the fluid level in the washer reservoir is at or above
the float level, the float moves to a vertical position
and the switch contacts open. When the fluid level in
the washer reservoir falls below the pivoting float,
the float moves to a horizontal position and the
switch contacts close. The switch is connected to the
vehicle electrical system through a dedicated take
out and connector of the left headlamp and dash wire
harness. The switch receives a five volt reference sig-
nal from the Body Control Module (BCM) through
the washer fluid switch output circuit. The switch is
grounded at all times through another take out of
the left headlamp and dash wire harness with a sin-
gle eyelet terminal connector that is secured under a
ground screw near the top of the left front fender
inner shield in the engine compartment.
When the switch closes, the BCM senses the volt-
age change on the circuit. The BCM is programmed
to send low washer fluid messages to the Electronic
Vehicle Information Center (EVIC) over the Program-
mable Communications Interface (PCI) data bus. The
EVIC is programmed to respond to this message by
displaying the Washer Fluid Low warning and send-
ing a chime request message back to the BCM over
the PCI data bus. Then the BCM generates an audi-
ble chime tone warning. A resistor within the washer
fluid level switch allows the BCM to monitor and
diagnose this circuit. The BCM will store a Diagnos-
tic Trouble Code (DTC) for any fault that it detects.
For retrieval of this fault information and further
diagnosis of the washer fluid level switch, the BCM,
the EVIC, the PCI data bus, the BCM message out-
puts to the EVIC that control the Low Washer Fluid
indicator, or the EVIC message outputs to the BCM
that control chime service, a DRBIIItscan tool and
the appropriate diagnostic information are required.
Fig. 20 Washer Fluid Level Switch (Viewed from
Bottom of Reservoir)
1 - REAR WASHER PUMP/MOTOR
2 - FRONT WASHER PUMP/MOTOR
3 - WASHER FLUID LEVEL SWITCH
WJFRONT WIPERS/WASHERS 8R - 25
RIGHT MULTI-FUNCTION SWITCH (Continued)