Ignition switch JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual

(3) Check for continuity between each of the
blower motor switch input terminals of the resistor
and the resistor output terminal. In each case there
should be continuity. If OK, repair the wire harness
circuits between the blower motor switch and the
blower motor resistor or blower motor as required. If
not OK, replace the faulty blower motor resistor.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Depress locking tab and unplug the wire har-
ness connector from the blower motor resistor.
(3) Depress locking tab and unplug the resistor
connector from the blower motor.
(4) Remove the 2 screws that secure the blower
motor resistor to the HVAC housing.
(5) Remove the blower motor resistor from the
HVAC housing (Fig. 16).
INSTALLATION
(1) Install the blower motor resistor in the HVAC
housing. The housing is indexed to allow mounting in
only one position. Tighten the mounting screws to 2.2
N´m (20 in. lbs.).
(2) Plug in the wire harness connector to the
blower motor resistor.(3) Plug in the connector from the blower motor
resistor to the blower motor.
(4) Connect the battery negative cable.
BLOWER MOTOR SWITCH
DESCRIPTION
The A/C Heater blower motor is controlled by a
rotary-type blower motor switch, mounted in the A/C
Heater control panel. On vehicles with manual tem-
perature control systems, the switch allows the selec-
tion of four blower motor speeds, but will only
operate with the ignition switch in the On position
and the A/C Heater mode control switch in any posi-
tion, except Off. On vehicles with the Automatic Zone
Control (AZC) systems, the switch allows the selec-
tion of Lo Auto, Hi Auto, and ten speed settings
between Lo and Hi.
OPERATION
On manual temperature control systems, the
blower motor switch is connected in series with the
blower motor ground path through the a/c heater
mode control switch. The blower motor switch directs
this ground path to the blower motor through the
blower motor resistor wires, or directly to the blower
motor, as required to achieve the selected blower
motor speed.
On AZC systems, the blower motor switch is just
one of many inputs to the AZC control module. In the
manual blower modes, the AZC control module
adjusts the blower motor speed through the blower
motor controller as required to achieve the selected
blower switch position. In the auto blower modes, the
AZC control assembly is programmed to select and
adjust the blower motor speed through the blower
motor controller as required to achieve and maintain
the selected comfort level.
The blower motor switch cannot be repaired and, if
faulty or damaged, it must be replaced. The switch is
serviced only as a part of the a/c heater control
assembly.
DIAGNOSIS AND TESTING - BLOWER MOTOR
SWITCH-MANUAL TEMPERATURE CONTROL
SYSTEM
For circuit descriptions and diagrams, refer to the
appropriate wiring information.
Fig. 16 BLOWER MOTOR RESISTOR REMOVE/
INSTALL
1 - BLOWER MOTOR RESISTOR
2 - BLOWER MOTOR
3 - GROUND STRAP
4 - ELECTRICAL CONNECTORS
5 - HEATER CORE TUBES
24 - 28 CONTROLSWJ
BLOWER MOTOR RESISTOR BLOCK (Continued)

WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Check for battery voltage at the fuse in the
Power Distribution Center (PDC). If OK, go to Step
2. If not OK, repair the shorted circuit or component
as required and replace the faulty fuse.
(2) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Remove the a/c heater control from the instrument
panel. (Refer to 24 - HEATING & AIR CONDITION-
ING/CONTROLS/A/C HEATER CONTROL -
REMOVAL) Check for continuity between the ground
circuit cavity of the a/c heater control wire harness
connector and a good ground. There should be conti-
nuity. If OK, go to Step 3. If not OK, repair the open
circuit to ground as required.
(3) With the a/c heater control wire harness con-
nector unplugged, place the a/c heater mode control
switch knob in any position except the Off position.
Check for continuity between the ground circuit ter-
minal and each of the blower motor driver circuit ter-
minals of the a/c heater control as you move the
blower motor switch knob to each of the four speed
positions. There should be continuity at each driver
circuit terminal in only one blower motor switch
speed position. If OK, test and repair the blower
driver circuits between the a/c heater control connec-
tor and the blower motor resistor as required. If not
OK, replace the faulty a/c heater control unit.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTALAIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
The blower motor switch cannot be adjusted or
repaired, and if faulty or damaged, the a/c heater
control must be replaced. (Refer to 24 - HEATING &
AIR CONDITIONING/CONTROLS/A/C HEATER
CONTROL - REMOVAL)
IN-CAR TEMPERATURE
SENSOR
DESCRIPTION
Models equipped with the optional Automatic Zone
Control (AZC) system use automatic dual zone tem-
perature control with infrared sensing technology.
The temperature sensor is located in the center
instrument panel, between the dual temperature
knobs of the AZC.
OPERATION
The Automatic Zone Control uses infrared sensing
technology to control occupant comfort levels, not the
actual passenger compartment air temperature. Dual
infrared sensors mounted in the face of the control
unit independently measure the surface temperature
to maintain customer-perceived comfort temperature
under changing conditions. Dual Zone temperature
control provides wide side-to-side variation in comfort
temperature to exceed the needs of either front seat
occupant. This sensing system replaces interior air
temperature and solar sensors used to approximate
direct sensing control through complex control pro-
grams.
The infrared temperature sensor cannot be
adjusted or repaired and, if faulty or damaged, the
AZC head must be replaced.
NOTE: The infrared sensor window may be perma-
nently damaged if any type of cosmetic vinyl dress-
ings are allowed to contact the lens. Avoid spraying
or wiping this area with any cleaner or conditioner.
This may result in impaired temperature sensing
and control.
REMOVAL
The infrared temperature sensor cannot be
adjusted or repaired and, if faulty or damaged, the
AZC head must be replaced. (Refer to 24 - HEATING
& AIR CONDITIONING/CONTROLS/A/C HEATER
CONTROL - REMOVAL)
WJCONTROLS 24 - 29
BLOWER MOTOR SWITCH (Continued)

DESCRIPTION - STATE DISPLAY TEST MODE
The switch inputs to the Powertrain Control Mod-
ule (PCM) have two recognized states; HIGH and
LOW. For this reason, the PCM cannot recognize the
difference between a selected switch position versus
an open circuit, a short circuit, or a defective switch.
If the State Display screen shows the change from
HIGH to LOW or LOW to HIGH, assume the entire
switch circuit to the PCM functions properly. Connect
the DRB scan tool to the data link connector and
access the state display screen. Then access either
State Display Inputs and Outputs or State Display
Sensors.
DESCRIPTION - CIRCUIT ACTUATION TEST
MODE
The Circuit Actuation Test Mode checks for proper
operation of output circuits or devices the Powertrain
Control Module (PCM) may not internally recognize.
The PCM attempts to activate these outputs and
allow an observer to verify proper operation. Most of
the tests provide an audible or visual indication of
device operation (click of relay contacts, fuel spray,
etc.). Except for intermittent conditions, if a device
functions properly during testing, assume the device,
its associated wiring, and driver circuit work cor-
rectly. Connect the DRB scan tool to the data link
connector and access the Actuators screen.
DESCRIPTION - DIAGNOSTIC TROUBLE CODES
A Diagnostic Trouble Code (DTC) indicates the
PCM has recognized an abnormal condition in the
system.Remember that DTC's are the results of a sys-
tem or circuit failure, but do not directly iden-
tify the failed component or components.
NOTE: For a list of DTC's, refer to the charts in this
section.
BULB CHECK
Each time the ignition key is turned to the ON
position, the malfunction indicator (check engine)
lamp on the instrument panel should illuminate for
approximately 2 seconds then go out. This is done for
a bulb check.
OBTAINING DTC'S USING DRB SCAN TOOL
(1) Connect the DRB scan tool to the data link
(diagnostic) connector. This connector is located in
the passenger compartment; at the lower edge of
instrument panel; near the steering column.
(2) Turn the ignition switch on and access the
ªRead Faultº screen.
(3) Record all the DTC's and ªfreeze frameº infor-
mation shown on the DRB scan tool.
(4) To erase DTC's, use the ªErase Trouble Codeº
data screen on the DRB scan tool.Do not erase any
DTC's until problems have been investigated
and repairs have been performed.
(M)Malfunction Indicator Lamp (MIL) illuminated during engine operation if this DTC was recorded
(depending if required by CARB and/or EPA). MIL is displayed as an engine icon on instrument panel.
(G)Generator lamp illuminated
Generic Scan
Tool P-CodeDRB Scan Tool Display Brief Description of DTC
P0030 (M) 1/1 O2 Sensor Heater Circuit
MalfunctionProblem detected in oxygen sensor heater relay circuit.
P0031 (M) 1/1 O2 Sensor Heater Circuit Low Problem detected in oxygen sensor heater relay circuit.
P0032 (M) 1/1 O2 Sensor Heater Circuit High Problem detected in oxygen sensor heater relay circuit.
P0036 (M) 1/2 O2 Sensor Heater Circuit
MalfunctionProblem detected in oxygen sensor heater relay circuit.
P0037 (M) 1/2 O2 Sensor Heater Circuit Low Problem detected in oxygen sensor heater relay circuit.
P0038 (M) 1/2 O2 Sensor Heater Circuit High Problem detected in oxygen sensor heater relay circuit.
P0043 (M) 1/3 O2 Sensor Heater Circuit Low Problem detected in oxygen sensor heater relay circuit.
P0044 (M) 1/3 O2 Sensor Heater Circuit High Problem detected in oxygen sensor heater relay circuit.
P0051 (M) 2/1 O2 Sensor Heater Circuit Low Problem detected in oxygen sensor heater relay circuit.
P0052 (M) 2/1 O2 Sensor Heater Circuit High Problem detected in oxygen sensor heater relay circuit.
25 - 2 EMISSIONS CONTROLWJ
EMISSIONS CONTROL (Continued)

DESCRIPTION - TASK MANAGER
The PCM is responsible for efficiently coordinating
the operation of all the emissions-related compo-
nents. The PCM is also responsible for determining if
the diagnostic systems are operating properly. The
software designed to carry out these responsibilities
is referred to as the 'Task Manager'.
DESCRIPTION - MONITORED SYSTEMS
There are new electronic circuit monitors that
check fuel, emission, engine and ignition perfor-
mance. These monitors use information from various
sensor circuits to indicate the overall operation of the
fuel, engine, ignition and emission systems and thus
the emissions performance of the vehicle.
The fuel, engine, ignition and emission systems
monitors do not indicate a specific component prob-
lem. They do indicate that there is an implied prob-
lem within one of the systems and that a specific
problem must be diagnosed.
If any of these monitors detect a problem affecting
vehicle emissions, the Malfunction Indicator Lamp
(MIL) will be illuminated. These monitors generate
Diagnostic Trouble Codes that can be displayed with
the MIL or a scan tool.
The following is a list of the system monitors:
²Misfire Monitor
²Fuel System Monitor
²Oxygen Sensor Monitor
²Oxygen Sensor Heater Monitor
²Catalyst Monitor
²Leak Detection Pump Monitor (if equipped)
All these system monitors require two consecutive
trips with the malfunction present to set a fault.
Refer to the appropriate Powertrain Diagnos-
tics Procedures manual for diagnostic proce-
dures.
The following is an operation and description of
each system monitor:
OXYGEN SENSOR (O2S) MONITOR
Effective control of exhaust emissions is achieved
by an oxygen feedback system. The most important
element of the feedback system is the O2S. The O2S
is located in the exhaust path. Once it reaches oper-
ating temperature 300É to 350ÉC (572É to 662ÉF), the
sensor generates a voltage that is inversely propor-
tional to the amount of oxygen in the exhaust. The
information obtained by the sensor is used to calcu-
late the fuel injector pulse width. This maintains a
14.7 to 1 Air Fuel (A/F) ratio. At this mixture ratio,
the catalyst works best to remove hydrocarbons (HC),
carbon monoxide (CO) and nitrogen oxide (NOx) from
the exhaust.
The O2S is also the main sensing element for the
Catalyst and Fuel Monitors.The O2S can fail in any or all of the following
manners:
²slow response rate
²reduced output voltage
²dynamic shift
²shorted or open circuits
Response rate is the time required for the sensor to
switch from lean to rich once it is exposed to a richer
than optimum A/F mixture or vice versa. As the sen-
sor starts malfunctioning, it could take longer to
detect the changes in the oxygen content of the
exhaust gas.
The output voltage of the O2S ranges from 0 to 1
volt. A good sensor can easily generate any output
voltage in this range as it is exposed to different con-
centrations of oxygen. To detect a shift in the A/F
mixture (lean or rich), the output voltage has to
change beyond a threshold value. A malfunctioning
sensor could have difficulty changing beyond the
threshold value.
OXYGEN SENSOR HEATER MONITOR
If there is an oxygen sensor (O2S) shorted to volt-
age DTC, as well as a O2S heater DTC, the O2S
fault MUST be repaired first. Before checking the
O2S fault, verify that the heater circuit is operating
correctly.
Effective control of exhaust emissions is achieved
by an oxygen feedback system. The most important
element of the feedback system is the O2S. The O2S
is located in the exhaust path. Once it reaches oper-
ating temperature 300É to 350ÉC (572 É to 662ÉF), the
sensor generates a voltage that is inversely propor-
tional to the amount of oxygen in the exhaust. The
information obtained by the sensor is used to calcu-
late the fuel injector pulse width. This maintains a
14.7 to 1 Air Fuel (A/F) ratio. At this mixture ratio,
the catalyst works best to remove hydrocarbons (HC),
carbon monoxide (CO) and nitrogen oxide (NOx) from
the exhaust.
The voltage readings taken from the O2S sensor
are very temperature sensitive. The readings are not
accurate below 300ÉC. Heating of the O2S sensor is
done to allow the engine controller to shift to closed
loop control as soon as possible. The heating element
used to heat the O2S sensor must be tested to ensure
that it is heating the sensor properly.
The O2S sensor circuit is monitored for a drop in
voltage. The sensor output is used to test the heater
by isolating the effect of the heater element on the
O2S sensor output voltage from the other effects.
LEAK DETECTION PUMP MONITOR (IF EQUIPPED)
The leak detection assembly incorporates two pri-
mary functions: it must detect a leak in the evapora-
WJEMISSIONS CONTROL 25 - 17
EMISSIONS CONTROL (Continued)

an associated limp in will take two trips to illumi-
nate the MIL.
Refer to the Diagnostic Trouble Codes Description
Charts in this section and the appropriate Power-
train Diagnostic Procedure Manual for diagnostic
procedures.
DESCRIPTION - NON-MONITORED CIRCUITS
The PCM does not monitor the following circuits,
systems and conditions that could have malfunctions
causing driveability problems. The PCM might not
store diagnostic trouble codes for these conditions.
However, problems with these systems may cause the
PCM to store diagnostic trouble codes for other sys-
tems or components. For example, a fuel pressure
problem will not register a fault directly, but could
cause a rich/lean condition or misfire. This could
cause the PCM to store an oxygen sensor or misfire
diagnostic trouble code
FUEL PRESSURE
The fuel pressure regulator controls fuel system
pressure. The PCM cannot detect a clogged fuel
pump inlet filter, clogged in-line fuel filter, or a
pinched fuel supply or return line. However, these
could result in a rich or lean condition causing the
PCM to store an oxygen sensor or fuel system diag-
nostic trouble code.
SECONDARY IGNITION CIRCUIT
The PCM cannot detect an inoperative ignition coil,
fouled or worn spark plugs, ignition cross firing, or
open spark plug cables.
CYLINDER COMPRESSION
The PCM cannot detect uneven, low, or high engine
cylinder compression.
EXHAUST SYSTEM
The PCM cannot detect a plugged, restricted or
leaking exhaust system, although it may set a fuel
system fault.
FUEL INJECTOR MECHANICAL MALFUNCTIONS
The PCM cannot determine if a fuel injector is
clogged, the needle is sticking or if the wrong injectoris installed. However, these could result in a rich or
lean condition causing the PCM to store a diagnostic
trouble code for either misfire, an oxygen sensor, or
the fuel system.
EXCESSIVE OIL CONSUMPTION
Although the PCM monitors engine exhaust oxygen
content when the system is in closed loop, it cannot
determine excessive oil consumption.
THROTTLE BODY AIRFLOW
The PCM cannot detect a clogged or restricted air
cleaner inlet or filter element.
VACUUM ASSIST
The PCM cannot detect leaks or restrictions in the
vacuum circuits of vacuum assisted engine control
system devices. However, these could cause the PCM
to store a MAP sensor diagnostic trouble code and
cause a high idle condition.
PCM SYSTEM GROUND
The PCM cannot determine a poor system ground.
However, one or more diagnostic trouble codes may
be generated as a result of this condition. The mod-
ule should be mounted to the body at all times, also
during diagnostic.
PCM CONNECTOR ENGAGEMENT
The PCM may not be able to determine spread or
damaged connector pins. However, it might store
diagnostic trouble codes as a result of spread connec-
tor pins.
DESCRIPTION - HIGH AND LOW LIMITS
The PCM compares input signal voltages from each
input device with established high and low limits for
the device. If the input voltage is not within limits
and other criteria are met, the PCM stores a diagnos-
tic trouble code in memory. Other diagnostic trouble
code criteria might include engine RPM limits or
input voltages from other sensors or switches that
must be present before verifying a diagnostic trouble
code condition.
DESCRIPTION - LOAD VALUE
ENGINE IDLE/NEUTRAL 2500 RPM/NEUTRAL
All Engines 2% to 8% of Maximum Load 9% to 17% of Maximum Load
25 - 20 EMISSIONS CONTROLWJ
EMISSIONS CONTROL (Continued)

²No engine stall during test.
NOTE: IF BATTERY VOLTAGE DROPS BELOW 10
VOLTS FOR MORE THAN 5 SECONDS DURING
ENGINE CRANKING, THE EVAP LEAK DETECTION
TEST WILL NOT RUN.
NOTE: THE FOLLOWING VALUES ARE APPROXI-
MATE AND VEHICLE SPECIFIC. USE THE VALUES
SEEN IN PRE TEST/MONITOR TEST SCREEN ON
THE DRB IIIT. SEE TSB 25-02-98 FOR MORE
DETAIL.
A DTC will not be set if a one-trip fault is set or if
the MIL is illuminated for any of the following:
²Purge Solenoid Electrical Fault
²All TPS Faults
²All Engine Controller Self Test Faults
²LDP Pressure Switch Fault
²All Cam and/or Crank Sensor Fault
²EGR Solenoid Electrical Fault
²All MAP Sensor Faults
²All Injector Faults
²Ambient/Battery Temperature Sensor Electrical
Faults²Baro Out of Range
²Vehicle Speed Faults
²All Coolant Sensor Faults
²LDP Solenoid Circuit
NOTE: IF BATTERY TEMPERATURE IS NOT WITHIN
RANGE, OR IF THE ENGINE COOLANT TEMPERA-
TURE IS NOT WITHIN A SPECIFIED RANGE OF THE
BATTERY TEMPERATURE, THE PCM WILL NOT
RUN TESTS FOR DTC P1494, P1486, P0442, P0455
AND P0441. THESE TEMPERATURE CALIBRATIONS
MAY BE DIFFERENT BETWEEN MODELS.
SECTION 1 - P1495 Leak Detection Pump
Solenoid Circuit-When the ignition key is turned
to9ON9, the LDP diaphragm should be in the down
position and the LDP reed switch should be closed. If
the EVAP system has residual pressure, the LDP dia-
phragm may be up. This could result in the LDP reed
switch being open when the key is turned to9ON9
and a P1494 fault could be set because the PCM is
expecting the reed switch to be closed.
After the key is turned9ON9, the PCM immedi-
ately tests the LDP solenoid circuit for electrical
faults. If a fault is detected, DTC P1495 will set, the
Fig. 15 DIAPHRAGM DOWNWARD MOVEMENT
1 - Diaphragm
2 - Inlet Check Valve (Closed)
3 - Vent Valve (Closed)
4 - From Air Filter
5 - To Canister
6 - Outlet Check Valve (Open)
7 - Engine Vacuum (Closed)EVAP LDP TEST SEQUENCE
1 - IGNITION SWITCH
2 - LDP DIAPHRAM
3 - LDP SWITCH
4 - LDP SOLENOID
5 - SECTION 1
6 - SECTION 2
7 - SECTION 3
8 - SECTION 4
9 - SECTION 5
10 - 3 TEST CYCLES TO TEST FOR BLOCKAGE
11- RAPID PUMP CYCLING FOR 70 CYCLES
WJEVAPORATIVE EMISSIONS 25 - 33
LEAK DETECTION PUMP (Continued)