high output JEEP GRAND CHEROKEE 2002 WJ / 2.G Repair Manual

JUNCTION BLOCK C2 (RHD) - BLACK 52 WAY
CAV CIRCUIT FUNCTION
1 X3 22BK/RD HORN RELAY CONTROL
2- -
3 L39 20LB FOG LAMP RELAY OUTPUT
4- -
5 L61 20TN/LG LEFT TURN SIGNAL
6- -
7- -
8 V6 16DB FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
9 V6 16DB (GAS) FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
10 L62 20BR/RD RIGHT TURN SIGNAL
11 F991 20OR/DB (GAS) FUSED IGNITION SWITCH OUTPUT (RUN-START)
12 L39 20LB FOG LAMP RELAY OUTPUT
13 - -
14 - -
15 V16 22VT -
16 - -
17 - -
18 - -
19 - -
20 L7 20BK/YL PARK LAMP RELAY OUTPUT
21 L7 18BK/YL PARK LAMP RELAY OUTPUT
22 - -
23 - -
24 F37 16RD/LB FUSED B(+)
25 F22 18WT/TN FUSED IGNITION SWITCH OUTPUT (RUN)
26 L60 20TN RIGHT TURN SIGNAL
27 F45 20YL/RD FUSED IGNITION SWITCH OUTPUT (START)
28 V55 16TN/RD WIPER PARK SWITCH SENSE
29 - -
30 - -
31 - -
32 M1 20PK/RD FUSED B(+)
33 V55 16TN/RD (GAS) WIPER PARK SWITCH SENSE
34 - -
35 - -
36 A146 12OR/WT FUSED B(+)
37 - -
38 L34 18RD/OR FUSED RIGHT HIGH BEAM OUTPUT
39 L43 18VT FUSED LEFT LOW BEAM OUTPUT
40 - -
41 - -
42 F20 18DB/PK FUSED IGNITION SWITCH OUTPUT (RUN)
43 F12 20DB/WT (GAS) FUSED IGNITION SWITCH OUTPUT (RUN-START)
44 - -
45 A146 12OR/WT FUSED B(+)
46 - -
47 F32 20PK/DB FUSED B(+)
48 - -
49 L44 18VT/RD FUSED RIGHT LOW BEAM OUTPUT
50 L33 18RD FUSED LEFT HIGH BEAM OUTPUT
51 - -
52 F60 16RD/WT FUSED B(+)
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 89

JUNCTION BLOCK C3 - BLACK 52 WAY
CAV CIRCUIT FUNCTION
1 F22 20WT/PK FUSED IGNITION SWITCH OUTPUT (RUN)
2- -
3 L60 20TN RIGHT TURN SIGNAL
4 L302 20LB/YL RIGHT TURN SWITCH SENSE
5 L61 20TN/LG LEFT TURN SIGNAL
6 L91 20DB/PK HAZARD SWITCH SENSE
7- -
8 L305 20LB/WT LEFT TURN SWITCH SENSE
9- -
10 L309 20PK/LG HIGH BEAM RELAY CONTROL
11 F23 18DB/YL FUSED IGNITION SWITCH OUTPUT (RUN)
12 F22 20WT/PK FUSED IGNITION SWITCH OUTPUT (RUN)
13 - -
14 F85 16VT/WT FUSED B(+)
15 C79 20BK/WT FUSED REAR WINDOW DEFOGGER RELAY OUTPUT
16 - -
17 - -
18 - -
19 - -
20 - -
21 - -
22 - -
23 - -
24 A31 12RD/BK IGNITION SWITCH OUTPUT (RUN-ACC)
25 F60 16RD/WT FUSED B(+)
26 - -
27 A41 12YL IGNITION SWITCH OUTPUT (START)
28 F14 20LG/YL FUSED IGNITION SWITCH OUTPUT (RUN-START)
29 A22 12BK/OR IGNITION SWITCH OUTPUT (RUN)
30 F991 18OR/DB FUSED IGNITION SWITCH OUTPUT (RUN-START)
31 Z234 20BK GROUND
32 F33 20PK/RD FUSED B(+)
33 X12 16WT/RD FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
34 M1 20PK FUSED B(+)
35 M1 20PK (AZC) FUSED B(+)
36 A21 12DB IGNITION SWITCH OUTPUT (RUN-START)
37 - -
38 F70 20PK/BK FUSED B(+)
39 X3 20GY/OR HORN RELAY CONTROL
40 F30 16RD FUSED CIGAR LIGHTER RELAY OUTPUT
41 F33 20PK/RD FUSED B(+)
42 - -
43 V23 20BR/PK FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
44 M1 20PK FUSED B(+)
45 Z132 20BK/OR GROUND
46 - -
47 - -
48 F70 20PK/BK FUSED B(+)
49 - -
50 G5 20DB/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
51 G5 20DB/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
52 F12 20DB/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
8W - 80 - 90 8W-80 CONNECTOR PIN-OUTWJ

LEFT HEADLAMP LEVELING MOTOR (BUILT-UP-EXPORT) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 Z1 18BK GROUND
2 L114 18VT/DB HEADLAMP ADJUST SIGNAL
3 L7 20BK/PK PARK LAMP RELAY OUTPUT
LEFT HIGH BEAM HEADLAMP - BLACK 2 WAY
CAV CIRCUIT FUNCTION
A Z1 18BK GROUND
B L33 18RD FUSED LEFT HIGH BEAM OUTPUT
LEFT INSTRUMENT PANEL SPEAKER - WHITE 2 WAY
CAV CIRCUIT FUNCTION
1 X83 18YL/RD LEFT INSTRUMENT PANEL SPEAKER (+)
2 X81 18YL/BK LEFT INSTRUMENT PANEL SPEAKER (-)
LEFT LIFTGATE AJAR SWITCH - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z1 20BK GROUND
2 G78 20TN/BK LIFTGATE AJAR SWITCH SENSE
LEFT LOW BEAM HEADLAMP - GRAY 2 WAY
CAV CIRCUIT FUNCTION
A Z1 18BK GROUND
B L43 18VT FUSED LEFT LOW BEAM OUTPUT
8W - 80 - 94 8W-80 CONNECTOR PIN-OUTWJ

LEFT MULTI-FUNCTION SWITCH - WHITE 11 WAY
CAV CIRCUIT FUNCTION
1 L27 20WT/TN FOG LAMP SWITCH SENSE
2 Z234 20BK GROUND
3- -
4 L80 20WT/DG HEADLAMP SWITCH RETURN
5 L309 20PK/LG HIGH BEAM RELAY CONTROL
6 L40 20BR HIGH BEAM SWITCH SENSE
7 L302 20LB/YL RIGHT TURN SWITCH SENSE
8 L305 20LB/WT LEFT TURN SWITCH SENSE
9 L91 20DB/PK HAZARD SWITCH SENSE
10 E19 20RD PANEL LAMPS DIMMER SIGNAL
11 G52 20YL HEADLAMP SWITCH MUX
LEFT REAR DOOR LOCK MOTOR/AJAR SWITCH - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 G77 18TN/YL LEFT REAR DOOR AJAR SWITCH SENSE
2 Z1 18BK GROUND
3 P36 18PK/VT DOOR UNLOCK DRIVER
4 P35 18OR/VT DOOR LOCK DRIVER
LEFT REAR DOOR SPEAKER - WHITE 3 WAY
CAV CIRCUIT FUNCTION
1 X51 18WT/VT (BASE) LEFT REAR DOOR SPEAKER (+)
1 X91 18WT/VT (PREMIUM) LEFT REAR DOOR SPEAKER (+)
2- -
3 X57 18TN/DG (BASE) LEFT REAR DOOR SPEAKER (-)
3 X93 18TN/DG (PREMIUM) LEFT REAR DOOR SPEAKER (-)
LEFT REAR LAMP ASSEMBLY - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 L1 18VT/BK BACK-UP LAMP FEED
2 L95 18DG/YL (BUILT-UP-EXPORT) REAR FOG LAMP RELAY OUTPUT
3 L7 18BK/YL PARK LAMP RELAY OUTPUT
4 L63 18DG/RD LEFT TURN SIGNAL
5 Z150 18BK GROUND
6 L50 18WT/TN PRIMARY BRAKE SWITCH SIGNAL
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 95

MANUAL TEMPERATURE CONTROL C2 (MTC) - WHITE 2 WAY
CAV CIRCUIT FUNCTION
1 Z118 12BK GROUND
2 C7 12BK/TN BLOWER MOTOR HIGH DRIVER
MASS AIR FLOW SENSOR (DIESEL) - BLACK 5 WAY
CAV CIRCUIT FUNCTION
1- -
2 F15 16RD/DG FUSED AUTO SHUT DOWN RELAY OUTPUT
3 Z189 20BR MASS AIR FLOW SENSOR GROUND
4 F855 20BR/YL SENSOR REFERENCE VOLTAGE A
5 K155 20YL/WT MASS AIR FLOW SENSOR SIGNAL
MODE DOOR MOTOR/ACTUATOR (AZC) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
A C102 20TN/BK (LHD) MODE DOOR DRIVER (B)
A C35 20DG/YL (RHD) MODE DOOR DRIVER (A)
B C35 20DG/YL (LHD) MODE DOOR DRIVER (A)
B C102 20TN/BK (RHD) MODE DOOR DRIVER (B)
NEEDLE MOVEMENT SENSOR (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K67 18BR/BK NEEDLE MOVEMENT SENSOR SIGNAL
2 K68 18LG/YL NEEDLE MOVEMENT SENSOR GROUND
OUTPUT SPEED SENSOR (4.0L) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 T13 18DB/BK SPEED SENSOR GROUND
2 T14 18LG/WT OUTPUT SPEED SENSOR SIGNAL
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 99

POWERTRAIN CONTROL MODULE C3 (GAS) - GRAY 32 WAY
CAV CIRCUIT FUNCTION
1 C13 18DB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
2- -
3 K51 18DB/YL AUTO SHUT DOWN RELAY CONTROL
4 V36 18TN/RD SPEED CONTROL VACUUM SOLENOID CONTROL
5 V35 18LG/RD SPEED CONTROL VENT SOLENOID CONTROL
6- -
7 K42 18DB/LG (4.7L HIGH OUTPUT) KNOCK SENSOR NO. 1 SIGNAL
8 K99 18BR/OR OXYGEN SENSOR 1/1 HEATER CONTROL
9 K512 18RD/YL (EXCEPT 4.0L
BUILT-UP-EXPORT)OXYGEN SENSOR DOWNSTREAM RELAY CONTROL
10 K106 18WT/DG (EXCEPT
BUILT-UP-EXPORT)LEAK DETECTION PUMP SOLENOID CONTROL
11 V32 18OR/DG SPEED CONTROL SUPPLY
12 F42 18DG/LG FUSED AUTO SHUT DOWN RELAY OUTPUT
13 T10 18YL/DG (4.7L RHD) TORQUE MANAGEMENT REQUEST SENSE
13 T6 18OR/WT (4.0L LHD) OVERDRIVE OFF SWITCH SENSE
13 T10 18DG/LG (4.7L LHD) TORQUE MANAGEMENT REQUEST SENSE
13 T6 18OR/BK (4.0L RHD) OVERDRIVE OFF SWITCH SENSE
14 K107 18OR/PK (EXCEPT
BUILT-UP-EXPORT)LEAK DETECTION PUMP SWITCH SENSE
15 K25 18VT/LG BATTERY TEMPERATURE SENSOR SIGNAL
16 K299 18BR/WT OXYGEN SENSOR 1/2 HEATER CONTROL
17 - -
18 K142 18GY/BK (4.7L HIGH OUTPUT) KNOCK SENSOR NO. 2 SIGNAL
19 K31 18BR FUEL PUMP RELAY CONTROL
20 K52 18PK/BK DUTY CYCLE EVAP/PURGE SOLENOID CONTROL
21 - -
22 - -
23 - -
24 K29 18WT/PK SECONDARY BRAKE SWITCH SIGNAL
25 K125 18WT/DB GENERATOR SOURCE
26 K226 18LB/YL FUEL LEVEL SENSOR SIGNAL
27 D21 18PK SCI TRANSMIT
28 - -
29 D32 18LG (LHD) SCI RECEIVE
29 D32 18LG/DG (RHD) SCI RECEIVE
30 D25 18VT/YL PCI BUS
31 - -
32 V37 18RD/LG SPEED CONTROL SWITCH SIGNAL
RADIATOR FAN MOTOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 C23 12DG RADIATOR FAN RELAY OUTPUT
2 Z4 12BK/PK GROUND
8W - 80 - 110 8W-80 CONNECTOR PIN-OUTWJ

RIGHT HIGH BEAM HEADLAMP - BLACK 2 WAY
CAV CIRCUIT FUNCTION
A Z1 18BK GROUND
B L34 18RD/OR FUSED RIGHT HIGH BEAM OUTPUT
RIGHT INSTRUMENT PANEL SPEAKER - WHITE 2 WAY
CAV CIRCUIT FUNCTION
1 X86 18OR/RD RIGHT INSTRUMENT PANEL SPEAKER (+)
2 X84 18OR/BK RIGHT INSTRUMENT PANEL SPEAKER (-)
RIGHT LIFTGATE AJAR SWITCH - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z1 20BK GROUND
2 G78 20TN/BK LIFTGATE AJAR SWITCH SENSE
RIGHT LOW BEAM HEADLAMP - GRAY 2 WAY
CAV CIRCUIT FUNCTION
A Z1 18BK GROUND
B L44 18VT/RD FUSED RIGHT LOW BEAM OUTPUT
RIGHT MULTI-FUNCTION SWITCH - WHITE 10 WAY
CAV CIRCUIT FUNCTION
1 V23 20BR/PK FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
2 V20 18BK/WT REAR WASHER PUMP MOTOR CONTROL
3 V10 20BR WASHER PUMP SWITCH SENSE
4- -
5 V13 18BR/LG REAR WIPER MOTOR CONTROL
6 V22 18BR/YL REAR WIPER MOTOR DELAY CONTROL
7 V9 20WT/BK WINDSHIELD WIPER SWITCH RETURN
8 V52 20DG/RD WINDSHIELD WIPER SWITCH MUX
9 V48 20RD/GY WIPER HIGH CONTROL
10 - -
8W - 80 - 116 8W-80 CONNECTOR PIN-OUTWJ

CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
Fuel Pump Module (Gas) BK Near Fuel Tank 33, 35
Fuel Tank Module Diesel) BK Near Fuel Tank 33, 35
Generator (Diesel) LTGY At Generator 8
Generator (Gas) BK At Generator N/S
Glove Box Lamp BK Inside Glove Box 19, 20, 22
Headlamp Leveling Switch
(Built-Up-Export)WT Driver Side of Instrument Panel 20
Hood Ajar Switch BK Left Side of Engine Compartment 3, 4
Horn No.1 BK Right Front Fascia 5
Horn No.2 BK Right Front Fascia 5
Hydraulic Cooling Module BK Right Front of Engine Compartment 5
Idle Air Control Motor BK Left Side of Engine Near Throttle
Body13
Ignition Switch - C1 WT On Steering Column 23
Ignition Switch - C2 BK On Steering Column 23
Input Speed Sensor (4.7L) BK Left Side of Transmission 16
Instrument Cluster WT At Instrument Cluster 19, 20
Intake Air Temperature Sensor
(Gas)GY Left Side of Engine 9, 13
Intake Air Temperature Sensor
(Diesel)BK Near T/O for Crankcase Heater 8
Intake Port Swirl Actuator
(Diesel)BK Right Rear of Engine Compartment N/S
Intrusion Transceiver Module
(Built-up-Export)BK In The Overhead N/S
Junction Block - C1 BK At Junction Block 30, 31, 33
Junction Block - C2 BK At Junction Block 30, 31
Junction Block - C3 BK At Junction Block 21, 22, 30
Junction Block - C4 WT At Junction Block 30, 31
Junction Block - C5 WT At Junction Block 30, 31
Knock Sensor (4.7L High
Output)BK Right Rear Side of Engine, Near
Coil on Plug No.8N/S
Leak Detection Pump (Except
Built-Up-Export)Left Front Wheel Opening 3
Left Courtesy Lamp BK Left Side of Instrument Panel 21 22, 23
Left Curtain Airbag BK Near Left C Pillar 37
Left Door Handle Courtesy
LampBK At Lamp N/S
Left Fog Lamp BK At Lamp 3, 4
Left Front Door Speaker WT In Left Front Door 24, 27
Left Front Impact Sensor BK Left Front Frame Near Windshield
Washer Pump3, 4
Left Front Park Lamp WT At Lamp N/S
8W - 91 - 6 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONWJ
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

SPLICE
NUMBERLOCATION FIG.
S147 (Diesel) In T/O for Controller Anti-Lock Brake 4
S151 In Headlamp Assembly N/S
S152 In Headlamp Assembly N/S
S153 In Headlamp Assembly N/S
S154 In Headlamp Assembly N/S
S155 In Headlamp Assembly N/S
S156 In Headlamp Assembly N/S
S158 4.7L RHD Near T/O for Fuel Injector No. 1 13
S159 In T/O for C101 N/S
S160 (4.7L High
Output)In T/O for C102 N/S
S162 (Diesel) In T/O for Wastegate Solenoid 4, 8
S163 Near T/O for Leak Detection Pump 3
S165 (Diesel) Near T/O for Left Front Wheel Speed Sensor 4
S168 Near T/O for Intake Air Temperature Sensor 7, 8
S169 Near T/O for Engine Control Module C1 7, 8
S170 Near T/O for Engine Control Module C2 7, 8
S171 Near T/O for C113 7
S172 Near T/O for C113 7
S174 Near Washer Fluid Level Switch Connector 3
S176 Near T/O for Intake Air Temperature Sensor 7
S200 In Trough Near T/O for Passenger Heated Seat Switch 21
S200 (RHD) Upper Center Instrument Panel 22
S201 In Trough Near T/O for Front Power Outlet 21
S201 (RHD) Near T/O for Power Connector 22
S202 In Trough Near T/O for Passenger Heated Seat Switch 21
S202 (RHD) Upper Center Instrument Panel 22
S203 In Trough Near T/O for Cigar Lighter 21
S203 (RHD) Lower Center Instrument Panel 22
S204 In Trough Near T/O for Power Connector 21
S204 (RHD) Right Center Instrument Panel 22
S205 Near T/O for Adjustable Pedal Switch 21
S205 (RHD) Upper Center Instrument Panel 22
S206 Near T/O for Adjustable Pedals Switch N/S
S206 (RHD) Upper Center Instrument Panel 22
S207 In Trough Near T/O for Radio Connectors 21
S207 (RHD) Upper Center Instrument Panel 22
S208 In Trough Near T/O for Radio Connectors 21
S208 (RHD) Upper Center Instrument Panel 22
S209 In Trough Near T/O for Left Courtesy Lamp 21
S209 (RHD) Lower Center Instrument Panel 22
S210 In Trough Near T/O for Left Courtesy Lamp 21
8W - 91 - 14 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONWJ
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

(5) Push sensor against flywheel/drive plate. With
sensor pushed against flywheel/drive plate, tighten
mounting bolt to 7 N´m (60 in. lbs.) torque.
(6) Route sensor wiring harness into wire shield.
(7) Connect sensor pigtail harness electrical con-
nector to main wiring harness.
INSTALLATION - 4.7L
(1) Clean out machined hole in engine block.
(2) Apply a small amount of engine oil to sensor
o-ring.
(3) Install sensor into engine block with a slight
rocking action. Do not twist sensor into position as
damage to o-ring may result.
CAUTION: Before tightening sensor mounting bolt,
be sure sensor is completely flush to cylinder
block. If sensor is not flush, damage to sensor
mounting tang may result.
(4) Install mounting bolt and tighten to 28 N´m
(21 ft. lbs.) torque.
(5) Connect electrical connector to sensor.
(6) Install starter motor. Refer to Starter Removal/
Installation.
FUEL INJECTOR
DESCRIPTION
A separate fuel injector (Fig. 24) is used for each
individual cylinder.
OPERATION
OPERATION
The fuel injectors are electrical solenoids. The
injector contains a pintle that closes off an orifice at
the nozzle end. When electric current is supplied to
the injector, the armature and needle move a short
distance against a spring, allowing fuel to flow out
the orifice. Because the fuel is under high pressure, a
fine spray is developed in the shape of a pencil
stream. The spraying action atomizes the fuel, add-
ing it to the air entering the combustion chamber.
The top (fuel entry) end of the injector (Fig. 24) is
attached into an opening on the fuel rail.
The nozzle (outlet) ends of the injectors are posi-
tioned into openings in the intake manifold just
above the intake valve ports of the cylinder head.
The engine wiring harness connector for each fuel
injector is equipped with an attached numerical tag
(INJ 1, INJ 2 etc.). This is used to identify each fuel
injector.
The injectors are electrically energized, individu-
ally and in a sequential order by the Powertrain Con-
trol Module (PCM). The PCM will adjust injector
pulse width by switching the ground path to each
individual injector on and off. Injector pulse width is
the period of time that the injector is energized. The
PCM will adjust injector pulse width based on vari-
ous inputs it receives.
Battery voltage is supplied to the injectors through
the ASD relay.
The PCM determines injector pulse width based on
various inputs.
OPERATION - PCM OUTPUT
The nozzle ends of the injectors are positioned into
openings in the intake manifold just above the intake
valve ports of the cylinder head. The engine wiring
harness connector for each fuel injector is equipped
with an attached numerical tag (INJ 1, INJ 2 etc.).
This is used to identify each fuel injector with its
respective cylinder number.
The injectors are energized individually in a
sequential order by the Powertrain Control Module
(PCM). The PCM will adjust injector pulse width by
switching the ground path to each individual injector
on and off. Injector pulse width is the period of time
that the injector is energized. The PCM will adjust
injector pulse width based on various inputs it
receives.
Battery voltage (12 volts +) is supplied to the injec-
tors through the ASD relay. The ASD relay will shut-
down the 12 volt power source to the fuel injectors if
the PCM senses the ignition is on, but the engine is
not running. This occurs after the engine has not
been running for approximately 1.8 seconds.
Fig. 24 Fuel InjectorÐ4.0L/4.7L Engines
1 - FUEL INJECTOR
2 - NOZZLE
3 - TOP (FUEL ENTRY)
WJFUEL INJECTION 14 - 43
CRANKSHAFT POSITION SENSOR (Continued)