Evap JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: GRAND CHEROKEE, Model: JEEP GRAND CHEROKEE 2002 WJ / 2.GPages: 2199, PDF Size: 76.01 MB
Page 9 of 2199
VEHICLE EMISSION CONTROL
INFORMATION (VECI)
DESCRIPTION
All vehicles are equipped with a combined vehicle
emission control information (VECI) label(s). The
label is located in the engine compartment on the
vehicle hood (Fig. 6). Two labels are used for vehicles
built for sale in the country of Canada.
The VECI label(s) contain the following:
²Engine family and displacement
²Evaporative family
²Emission control system schematic
²Certification application
²Spark plug and gap
The label also contains an engine vacuum sche-
matic. There are unique labels for vehicles built for
sale in the state of California and the country of
Canada. Canadian labels are written in both the
English and French languages. These labels are per-
manently attached and cannot be removed without
defacing information and destroying label.
VEHICLE IDENTIFICATION
NUMBER
DESCRIPTION
The Vehicle Identification Number (VIN) plate is
attached to the top left side of the instrument panel.The VIN contains 17 characters that provide data
concerning the vehicle. Refer to the decoding chart to
determine the identification of a vehicle.
VEHICLE IDENTIFICATION NUMBER DECODING CHART
POSITION INTERPRETATION CODE = DESCRIPTION
1 Country of Origin 1 = United States
2 Make J = Jeep
3 Vehicle Type 4 = MPV
4 Gross Vehicle Weight Rating G = 5001-6000 lbs.
5 Vehicle Line X = Grand Cherokee 4X2 (LHD)
W = Grand Cherokee 4X4 (LHD)
6 Series 3 = Sport
4 = Laredo
5 = Limited
6 = Overland
7 Body Style 8 = 4dr Sport Utility
8 Engine S = 4.0 Liter Gasoline
N = 4.7 Liter Gasoline
9 Check Digit 0 through 9 or X
10 Model Year 2=2002
11 Assembly Plant C = Jefferson Assembly
12 thru 17 Vehicle Build Sequence
Fig. 6 VECI Label Location
1 - VECI LABEL (CANADIAN)
2 - VECI LABEL
3 - HOOD
8 INTRODUCTIONWJ
Page 232 of 2199
CONDITION POSSIBLE CAUSES CORRECTION
NOISY VISCOUS
FAN/DRIVE1. Fan blades loose - 4.0L. 1. Replace fan blade assembly. (Refer to 7 -
COOLING/ENGINE/RADIATOR FAN -
REMOVAL)
2. Fan blades striking a surrounding
object.2. Locate point of fan blade contact and
repair as necessary.
3. Air obstructions at radiator or air
conditioning condenser.3. Remove obstructions and/or clean debris
or insects from radiator or A/C condenser.
4. Thermal viscous fan drive has
defective bearing - 4.0L4. Replace fan drive. Bearing is not
serviceable. (Refer to 7 - COOLING/ENGINE/
RADIATOR FAN - REMOVAL).
INADEQUATE HEATER
PERFORMANCE.1.Thermostat failed in open position
2. Has a Diagnostic trouble Code
(DTC) been set?2. (Refer to 25 - EMISSIONS CONTROL -
DESCRIPTION) for correct procedures and
replace thermostat if necessary
3. Coolant level low 3. (Refer to 7 - COOLING - DIAGNOSIS
AND TESTING).
4. Obstructions in heater hose/
fittings4. Remove heater hoses at both ends and
check for obstructions
5. Heater hose kinked 5. Locate kinked area and repair as
necessary
6. Water pump is not pumping water
to/through the heater core. When
the engine is fully warmed up, both
heater hoses should be hot to the
touch. If only one of the hoses is
hot, the water pump may not be
operating correctly or the heater
core may be plugged. Accessory
drive belt may be slipping causing
poor water pump operation.6. (Refer to 7 - COOLING/ENGINE/WATER
PUMP - DIAGNOSIS AND TESTING). If a
slipping belt is detected, (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE
BELTS - REMOVAL). If heater core
obstruction is detected, (Refer to 7 -
COOLING - STANDARD PROCEDURE) for
cooling system reverse flushing.
STEAM IS COMING
FROM THE FRONT OF
VEHICLE NEAR THE
GRILL AREA WHEN
WEATHER IS WET,
ENGINE IS WARMED UP
AND RUNNING, AND
VEHICLE IS
STATIONARY.
TEMPERATURE GAUGE
IS IN NORMAL RANGE1. During wet weather, moisture
(snow, ice or rain condensation) on
the radiator will evaporate when the
thermostat opens. This opening
allows heated water into the radiator.
When the moisture contacts the hot
radiator, steam may be emitted. This
usually occurs in cold weather with
no fan or airflow to blow it away.1. Occasional steam emitting from this area
is normal. No repair is necessary.
COOLANT COLOR 1. Coolant color is not necessarily
an indication of adequate corrosion
or temperature protection. Do not
rely on coolant color for determining
condition of coolant.1. (Refer to 7 - COOLING/ENGINE/
COOLANT - DESCRIPTION) for coolant
concentration information. Adjust coolant
mixture as necessary.
WJCOOLING 7 - 9
COOLING (Continued)
Page 250 of 2199
(1) Position sensor into the coolant recovery pres-
sure container (Fig. 1).
(2) Connect the coolant level sensor electrical con-
nector (Fig. 2).
(3) Close hood.
COOLANT RECOVERY PRESS
CONTAINER
DESCRIPTION
This system works along with the radiator pres-
sure cap. This is done by using thermal expansion
and contraction of the coolant to keep the coolant
free of trapped air. It provides:
²A volume for coolant expansion and contraction.
²A convenient and safe method for checking/ad-
justing coolant level at atmospheric pressure. This is
done without removing the radiator pressure cap.
²Some reserve coolant to the radiator to cover
minor leaks and evaporation or boiling losses.
As the engine cools, a vacuum is formed in the
cooling system of both the radiator and engine. Cool-
ant will then be drawn from the coolant tank and
returned to a proper level in the radiator.
The coolant reservoir/overflow system has a radia-
tor mounted pressurized cap, an overflow tube and a
plastic coolant reservoir/overflow tank (Fig. 3)
mounted to the right inner fender.
RADIATOR FAN - 4.7L
DESCRIPTION
The hydraulic fan (Fig. 4) used on vehicles
equipped the 4.7L engine, replaces both the electric
fan and the engine driven mechanical fan. The
hydraulic cooling fan is integral to the fan shroud
and is located between the radiator and the engine.
The power steering pump supplies the hydraulic
fluid and pressure to rotate the cooling fan blade,
while the electrical part of the fan is controlled by
the JTEC.
The hydraulic fan drive (motor) consists of the
three major following components:
²Steering flow control valve
Fig. 1 COOLANT LEVEL SENSOR ELECTRICAL
CONNECTOR
Fig. 2 COOLANT LEVEL SENSOR REMOVAL/
INSTALLATION
Fig. 3 Coolant Reservoir / Overflow Tank
1 - COOLANT OVERFLOW HOSE
2 - COOLANT RESERVOIR/OVERFLOW TANK
3 - COOLANT LEVEL SENSOR
4 - BOLT
WJENGINE 7 - 27
COOLANT LEVEL SENSOR (Continued)
Page 324 of 2199
DESCRIPTION - POWER GROUNDS
The Powertrain Control Module (PCM) has 2 main
grounds. Both of these grounds are referred to as
power grounds. All of the high-current, noisy, electri-
cal devices are connected to these grounds as well as
all of the sensor returns. The sensor return comes
into the sensor return circuit, passes through noise
suppression, and is then connected to the power
ground.
The power ground is used to control ground cir-
cuits for the following PCM loads:
²Generator field winding
²Fuel injectors
²Ignition coil(s)
²Certain relays/solenoids
²Certain sensors
DESCRIPTION - SENSOR RETURN
The Sensor Return circuits are internal to the Pow-
ertrain Control Module (PCM).
Sensor Return provides a low±noise ground refer-
ence for all engine control system sensors. Refer to
Power Grounds for more information.
OPERATION
OPERATION - PCM
(1) Also refer to Modes of Operation.
The PCM operates the fuel system. The PCM is a
pre-programmed, triple microprocessor digital com-
puter. It regulates ignition timing, air-fuel ratio,
emission control devices, charging system, certain
transmission features, speed control, air conditioning
compressor clutch engagement and idle speed. The
PCM can adapt its programming to meet changing
operating conditions.
The PCM receives input signals from various
switches and sensors. Based on these inputs, the
PCM regulates various engine and vehicle operations
through different system components. These compo-
nents are referred to as Powertrain Control Module
(PCM) Outputs. The sensors and switches that pro-
vide inputs to the PCM are considered Powertrain
Control Module (PCM) Inputs.
The PCM adjusts ignition timing based upon
inputs it receives from sensors that react to: engine
rpm, manifold absolute pressure, engine coolant tem-
perature, throttle position, transmission gear selec-
tion (automatic transmission), vehicle speed and the
brake switch.
The PCM adjusts idle speed based on inputs it
receives from sensors that react to: throttle position,
vehicle speed, transmission gear selection, engine
coolant temperature and from inputs it receives from
the air conditioning clutch switch and brake switch.Based on inputs that it receives, the PCM adjusts
ignition coil dwell. The PCM also adjusts the gener-
ator charge rate through control of the generator
field and provides speed control operation.
NOTE: PCM Inputs:
²A/C request
²Auto shutdown (ASD) sense
²Battery temperature
²Battery voltage
²Brake switch
²J1850 bus circuits
²Camshaft position sensor signal
²Crankshaft position sensor
²Data link connections for DRB scan tool
²Engine coolant temperature sensor
²Five volts (primary)
²Five volts (secondary)
²Fuel level
²Generator (battery voltage) output
²Ignition circuit sense (ignition switch in on/off/
crank/run position)
²Intake manifold air temperature sensor
²Leak detection pump (switch) sense (if equipped)
²Manifold absolute pressure (MAP) sensor
²Oil pressure
²Overdrive/override switch
²Oxygen sensors
²Park/neutral switch (auto. trans. only)
²Power ground
²Sensor return
²Signal ground
²Speed control multiplexed single wire input
²Throttle position sensor
²Transmission governor pressure sensor
²Transmission temperature sensor
²Vehicle speed (from ABS module)
NOTE: PCM Outputs:
²A/C clutch relay
²Auto shutdown (ASD) relay
²J1850 (+/-) circuits for: speedometer, voltmeter,
fuel gauge, oil pressure gauge/lamp, engine temp.
gauge and speed control warn. lamp
²Data link connection for DRBIIItscan tool
²EGR valve control solenoid (if equipped)
²EVAP canister purge solenoid
²Fuel injectors
²Fuel pump relay
²Generator field driver (-)
²Generator field driver (+)
²Generator lamp (if equipped)
²Idle air control (IAC) motor
²Ignition coil
²Leak detection pump
WJELECTRONIC CONTROL MODULES 8E - 15
POWERTRAIN CONTROL MODULE (Continued)
Page 672 of 2199
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Pressure Transducer................ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Delay Relay.................. 8W-64
Adjustable Pedals..................... 8W-30
Airbags............................. 8W-43
Ambient Temperature Sensor............ 8W-45
Antennas............................ 8W-47
Ash Receiver Lamp.................... 8W-44
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror............. 8W-49
Automatic Headlamp Light Sensor/VTSS
LED.............................. 8W-39
Automatic Zone Control Module.......... 8W-42
Back-Up Lamp Relay................... 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Motor/Actuator.............. 8W-42
Blower Motor......................... 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
Brake Lamp Switch.................... 8W-33
Camshaft Position Sensor............... 8W-30
Capacitors........................... 8W-30
Cargo Lamp.......................... 8W-44
Center High Mounted Stop Lamp......... 8W-51
Cigar Lighter......................... 8W-41
Circuit Breakers...................... 8W-12
Clockspring.................. 8W-33, 41, 43, 47
Coil On Plugs......................... 8W-30
Coil Rail............................. 8W-30
Combination Flasher................... 8W-52
Compact Disc Changer.................. 8W-47
Controller Antilock Brake............... 8W-35
Coolant Level Sensor................... 8W-45
Courtesy Lamps....................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-61
Data Link Connector................... 8W-18
Diagnostic Junction Port................ 8W-18
EGR Solenoid......................... 8W-30
Electric Brake........................ 8W-54
Electronic Speed Control Servo........... 8W-33
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor...... 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Starter Motor................... 8W-21
EVAP/Purge Solenoid................... 8W-30
Fog Lamps........................ 8W-50, 51
Fuel Injectors......................... 8W-30
Fuel Pressure Sensor................... 8W-30Component Page
Fuel Pressure Solenoid................. 8W-30
Fuel Pump........................... 8W-30
Fuel Tank Module..................... 8W-30
Fuses............................ 8W-10, 12
Fusible Link....................... 8W-10, 20
Grounds............................. 8W-15
Generator......................... 8W-20, 30
Glove Box Lamp...................... 8W-44
Glow Plugs........................... 8W-30
Headlamp Leveling Motor............... 8W-50
Heated Seats......................... 8W-63
High Beam Headlamps................. 8W-50
Hood Ajar Switch...................... 8W-39
Horns............................... 8W-41
Hydraulic Cooling Module............ 8W-30, 42
Idle Air Control Motor.................. 8W-30
Ignition Switch....................... 8W-10
Impact Sensors....................... 8W-43
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Temperature Sensor........... 8W-30
Intake Port Swirl Actuator.............. 8W-30
Intrusion Transceiver Module............ 8W-49
Junction Block........................ 8W-12
Knock Sensor......................... 8W-30
Lamp Assemblies................... 8W-51, 52
Leak Detection Pump.................. 8W-30
License Lamps........................ 8W-51
Liftgate............................. 8W-61
Line Pressure Sensor................... 8W-31
Low Beam Headlamps.................. 8W-50
Low Beam Relay...................... 8W-50
Low Beam/Daytime Running Lamp Relay . . . 8W-50
Lumbar Motor........................ 8W-63
Lumbar Switch....................... 8W-63
Manifold Absolute Pressure Sensor........ 8W-30
Manual Temperature Control............. 8W-42
Mass Air Flow Sensor.................. 8W-30
Memory Set Switch................. 8W-62, 63
Mode Door Motor/Actuator............... 8W-42
Multi-Function Switch............... 8W-50, 53
Output Speed Sensor................... 8W-31
Overhead Map/Courtesy Lamp........... 8W-44
Oxygen Sensors....................... 8W-30
Park Brake Switch..................... 8W-40
Park Lamp........................... 8W-50
Park/Neutral Position Switch............ 8W-31
Park/Turn Signal Lamps................ 8W-50
Power Amplifier....................... 8W-47
Power Connector...................... 8W-41
Power Distribution Center............... 8W-10
Power Mirrors........................ 8W-62
WJ8W-02 COMPONENT INDEX 8W - 02 - 1
Page 706 of 2199
8W-12 JUNCTION BLOCK
Component PageA/C Compressor Clutch Relay................8W-12-18
Accessory Delay Relay.....................8W-12-25
Adjustable Pedals Module..................8W-12-11
Airbag Control Module....................8W-12-25
Auto Shut Down Relay....................8W-12-18
Automatic Day/Night Mirror.................8W-12-23
Automatic Headlamp Light Sensor/VTSS LED......8W-12-15
Automatic Zone Control Module..........8W-12-15, 17, 22
Back-Up Lamp Relay.....................8W-12-22
Body Control Module . . . 8W-12-10, 12, 13, 15, 17, 20, 23, 24, 25,
26, 27, 28, 29, 30, 31, 35, 36
Brake Lamp Switch......................8W-12-24
Cargo Lamp......................8W-12-16, 24, 27
Cigar Lighter..........................8W-12-17
Cigar Lighter Relay....................8W-12-17, 26
Circuit Breaker No. 1...................8W-12-28, 29
Circuit Breaker No. 2......................8W-12-9
Clockspring...........................8W-12-31
Combination Flasher............8W-12-10, 22, 27, 32, 35
Controller Antilock Brake..................8W-12-21
Data Link Connector.....................8W-12-10
Driver Door Module......................8W-12-34
Driver Heated Seat Switch..................8W-12-22
Driver Lumbar Switch.....................8W-12-9
Driver Power Seat Switch...................8W-12-9
Electric Brake..........................8W-12-21
Engine Control Module....................8W-12-19
Engine Starter Motor Relay.................8W-12-26
EVAP/Purge Solenoid.....................8W-12-18
Fog Lamp Relay........................8W-12-24
Front Power Outlet......................8W-12-11
Front Wiper Motor....................8W-12-28, 29
Fuel Pump Relay........................8W-12-18
Fuse 2..............................8W-12-17
Fuse 3............................8W-12-10, 20
Fuse 4..............................8W-12-10
Fuse 5..............................8W-12-11
Fuse 6............................8W-12-12, 13
Fuse 7..............................8W-12-15
Fuse 8..............................8W-12-16
Fuse 9..............................8W-12-11
Fuse 10..............................8W-12-11
Fuse 11..............................8W-12-17
Fuse 12.......................8W-12-18, 19, 21, 34
Fuse 14..............................8W-12-20
Fuse 15.........................8W-12-11, 15, 20
Fuse 16..............................8W-12-10
Fuse 17..............................8W-12-10
Fuse 18...........................8W-12-21, 34
Fuse 19..............................8W-12-21
Fuse 20..............................8W-12-22
Fuse 21...........................8W-12-18, 19
Fuse 22..............................8W-12-23
Fuse 23..............................8W-12-24
Fuse 24..............................8W-12-24
Fuse 25..............................8W-12-25
Fuse 26..............................8W-12-17
Fuse 27..............................8W-12-36
Fuse 28..............................8W-12-26
Fuse 29..............................8W-12-26
Fuse 30..............................8W-12-26
Fuse 31..............................8W-12-26
Fuse 32..............................8W-12-25
Fuse 33..............................8W-12-25
G200...............................8W-12-35
Glove Box Lamp........................8W-12-16
Headlamp Leveling Switch...............8W-12-12, 13
High Beam Relay........................8W-12-10
Horn Relay...........................8W-12-31
Horn Switch...........................8W-12-31
Instrument Cluster..................8W-12-10, 23, 32
Intrusion Transceiver Module................8W-12-16
Junction Block.........8W-12-2, 3, 9, 10, 11, 12, 13, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24, 25,
26, 27, 28, 29, 30, 31, 32, 34, 35, 36Component PageLeft Courtesy Lamp......................8W-12-16
Left Door Handle Courtesy Lamp.........8W-12-16, 24, 30
Left Fog Lamp.........................8W-12-24
Left Front Park Lamp.....................8W-12-14
Left Front Park/Turn Signal Lamp...........8W-12-14, 33
Left Front Side Marker Lamp..............8W-12-14, 33
Left Front Turn Signal Lamp................8W-12-33
Left Headlamp Leveling Motor...............8W-12-14
Left High Beam Headlamp..................8W-12-10
Left Liftgate Ajar Switch...................8W-12-30
Left Low Beam Headlamp..................8W-12-20
Left Multi-Function Switch...............8W-12-10, 35
Left Rear Door Lock Motor/Ajar Switch..........8W-12-27
Left Rear Lamp Assembly...........8W-12-12, 13, 27, 36
Left Side Repeater Lamp...................8W-12-32
Left Visor/Vanity Lamp..................8W-12-16, 30
License Lamp No. 1....................8W-12-12, 13
License Lamp No. 2....................8W-12-12, 13
Liftgate Flip-Up Ajar Switch.................8W-12-30
Liftgate Flip-Up Push Button Switch...........8W-12-16
Liftgate Power Lock Motor..................8W-12-16
Low Beam Relay........................8W-12-20
Low Beam/Daytime Running Lamp Relay.........8W-12-20
Manual Temperature Control..............8W-12-17, 22
Overhead Map/Courtesy Lamp...........8W-12-16, 24, 30
Park Lamp Relay.....................8W-12-12, 13
Park/Neutral Position Switch................8W-12-22
Passenger Door Module....................8W-12-34
Passenger Heated Seat Switch...............8W-12-22
Passenger Lumbar Switch...................8W-12-9
Passenger Power Seat Switch.................8W-12-9
Power Amplifier.........................8W-12-11
Power Connector........................8W-12-11
Power Distribution Center....8W-12-10, 11, 15, 17, 20, 21, 34
Powertrain Control Module.................8W-12-18
Radio.............................8W-12-11, 26
Rain Sensor...........................8W-12-25
Rear Window Defogger....................8W-12-17
Rear Window Defogger Relay................8W-12-17
Rear Wiper Motor.....................8W-12-16, 30
Remote Keyless Module....................8W-12-15
Right Courtesy Lamp.....................8W-12-16
Right Door Handle Courtesy Lamp........8W-12-16, 24, 30
Right Fog Lamp........................8W-12-24
Right Front Park Lamp....................8W-12-14
Right Front Park/Turn Signal Lamp..........8W-12-14, 33
Right Front Side Marker Lamp.............8W-12-14, 33
Right Front Turn Signal Lamp...............8W-12-33
Right Headlamp Leveling Motor..............8W-12-14
Right High Beam Headlamp.................8W-12-10
Right Liftgate Ajar Switch..................8W-12-30
Right Low Beam Headlamp.................8W-12-20
Right Multi-Function Switch.................8W-12-26
Right Rear Lamp Assembly..........8W-12-12, 13, 32, 36
Right Side Repeater Lamp..................8W-12-32
Right Visor/Vanity Lamp.................8W-12-16, 30
Seat Module...........................8W-12-9
Sentry Key Immobilizer Module............8W-12-15, 23
Shifter Assembly......................8W-12-18, 19
Siren...............................8W-12-15
Sunroof Control Module....................8W-12-25
Temperature Valve Actuator.................8W-12-22
Trailer Tow Brake Lamp Relay...............8W-12-21
Trailer Tow Circuit Breaker.................8W-12-17
Trailer Tow Connector.....................8W-12-12
Trailer Tow Left Turn Relay.................8W-12-27
Trailer Tow Right Turn Relay................8W-12-32
Transmission Control Module..............8W-12-18, 26
Transmission Solenoid/TRS Assembly...........8W-12-22
Underhood Lamp........................8W-12-15
Vehicle Information Center...............8W-12-16, 23
Wiper High/Low Relay..................8W-12-28, 29
Wiper On/Off Relay....................8W-12-28, 29
WJ8W-12 JUNCTION BLOCK 8W - 12 - 1
Page 782 of 2199
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay . . . 8W-30-23, 35, 39, 41, 42
A/C Pressure Transducer........ 8W-30-21, 42, 45, 31
Accelerator Pedal Position Sensor........ 8W-30-37, 48
Adjustable Pedals Module................ 8W-30-33
Adjustable Pedals Motor/Sensor Assembly.... 8W-30-33
Adjustable Pedals Switch................ 8W-30-33
Auto Shut Down Relay...... 8W-30-8, 9, 12, 24, 25, 26,
27, 28, 29, 30, 35, 39, 41
Battery Temperature Sensor.......... 8W-30-2, 11, 50
Body Control Module................... 8W-30-46
Boost Pressure Sensor.................. 8W-30-45
Brake Lamp Switch.............. 8W-30-4, 5, 32, 51
Camshaft Position Sensor........ 8W-30-18, 19, 20, 49
Capacitor........................... 8W-30-12
Capacitor No. 1....................... 8W-30-16
Capacitor No. 2....................... 8W-30-17
Clockspring...................... 8W-30-4, 5, 38
Coil On Plug No. 1.................... 8W-30-17
Coil On Plug No. 2.................... 8W-30-16
Coil On Plug No. 3.................... 8W-30-17
Coil On Plug No. 4.................... 8W-30-16
Coil On Plug No. 5.................... 8W-30-17
Coil On Plug No. 6.................... 8W-30-16
Coil On Plug No. 7.................... 8W-30-17
Coil On Plug No. 8.................... 8W-30-16
Coil Rail............................ 8W-30-12
Controller Antilock Brake........... 8W-30-2, 36, 51
Crankcase Heater..................... 8W-30-35
Crankshaft Position Sensor....... 8W-30-18, 19, 20, 49
Data Link Connector............... 8W-30-6, 7, 46
Diagnostic Junction Port.......... 8W-30-6, 7, 33, 46
EGR Solenoid........................ 8W-30-50
Electronic Speed Control Servo........... 8W-30-4, 5
Engine Control Module.... 8W-30-34, 35, 36, 37, 38, 39,
40, 41, 42, 43, 44, 45,
46, 47, 48, 49, 50, 51
Engine Coolant Temperature Sensor . . . 8W-30-21, 22, 47
Engine Oil Pressure Sensor......... 8W-30-21, 22, 45
Engine Starter Motor Relay......... 8W-30-18, 19, 39
EVAP/Purge Solenoid.................. 8W-30-4, 5
Fuel Injector No. 1............... 8W-30-13, 15, 44
Fuel Injector No. 2............... 8W-30-13, 14, 44
Fuel Injector No. 3............... 8W-30-13, 15, 44
Fuel Injector No. 4............... 8W-30-13, 14, 44
Fuel Injector No. 5............... 8W-30-13, 15, 44
Fuel Injector No. 6.................. 8W-30-13, 14
Fuel Injector No. 7..................... 8W-30-15
Fuel Injector No. 8..................... 8W-30-14
Fuel Pressure Sensor................... 8W-30-37
Fuel Pressure Solenoid.................. 8W-30-47
Fuel Pump Module.................... 8W-30-10
Fuel Pump Relay.................. 8W-30-8, 9, 10
Fuel Tank Module..................... 8W-30-45
Fuse 6........................... 8W-30-8, 42
Fuse 10............................ 8W-30-33
Fuse 11............................ 8W-30-43
Fuse 12......................... 8W-30-8, 9, 40
Fuse 13............................ 8W-30-41
Fuse 16 . . 8W-30-24, 25, 26, 27, 28, 29, 30, 35, 37, 39, 41
Component Page
Fuse 19............................. 8W-30-9
Fuse 21......................... 8W-30-4, 5, 32
Fuse 22............................ 8W-30-34
Fuse 23............................ 8W-30-39
Fuse 24............................. 8W-30-9
Fuse 26..................... 8W-30-8, 12, 41, 47
Fuse 31............................ 8W-30-39
G103....................... 8W-30-8, 34, 39, 46
G104......................... 8W-30-26, 27, 30
G105........................... 8W-30-35, 39
G108........................... 8W-30-23, 43
G123.............................. 8W-30-50
G300............................ 8W-30-4, 33
G301............................ 8W-30-5, 10
Generator...................... 8W-30-3, 23, 35
Glow Plug No. 1...................... 8W-30-42
Glow Plug No. 2...................... 8W-30-43
Glow Plug No. 3...................... 8W-30-42
Glow Plug No. 4...................... 8W-30-43
Glow Plug No. 5...................... 8W-30-42
Glow Plug Relay No. 1............. 8W-30-35, 42, 43
Glow Plug Relay No. 2............. 8W-30-35, 42, 43
Hydraulic Cooling Module . . . 8W-30-3, 24, 25, 30, 31, 43
Idle Air Control Motor.................. 8W-30-20
Intake Air Temperature Sensor....... 8W-30-21, 22, 38
Intake Port Swirl Actuator............... 8W-30-39
Junction Block......... 8W-30-4, 5, 8, 9, 32, 33, 39, 40
Knock Sensor........................ 8W-30-11
Leak Detection Pump................... 8W-30-23
Manifold Absolute Pressure Sensor.... 8W-30-20, 21, 22
Mass Air Flow Sensor.................. 8W-30-37
Output Speed Sensor.................... 8W-30-2
Oxygen Sensor 1/1 Upstream...... 8W-30-25, 26, 28, 29
Oxygen Sensor 1/2 Downstream.... 8W-30-24, 25, 26, 30
Oxygen Sensor 2/1 Upstream........ 8W-30-27, 28, 29
Oxygen Sensor 2/2 Downstream...... 8W-30-24, 27, 30
Oxygen Sensor Downstream Relay . . 8W-30-24, 26, 27, 30
Park/Neutral Position Switch............. 8W-30-33
Power Distribution Center...... 8W-30-8, 9, 12, 24, 25,
26, 27, 28, 29, 30, 34, 35,
37, 39, 41, 42, 43, 47
Powertrain Control Module . . . 8W-30-2, 3, 4, 5, 6, 7, 8, 9,
10, 11, 12, 13, 14, 15, 16, 17,
18, 19, 20, 21, 22, 23, 24, 25,
26, 27, 28, 29, 30, 31, 32
Shifter Assembly............... 8W-30-2, 32, 38, 40
Speed Control Switch No. 1........... 8W-30-4, 5, 38
Speed Control Switch No. 2........... 8W-30-4, 5, 38
Throttle Position Sensor................. 8W-30-20
Transfer Case Position Sensor........... 8W-30-8, 51
Transmission Control
Module............. 8W-30-6, 7, 20, 23, 32, 36, 40
Transmission Control Relay.............. 8W-30-23
Transmission Solenoid................ 8W-30-3, 21
Transmission Solenoid/TRS Assembly....... 8W-30-33
Viscous/Cabin Heater................... 8W-30-39
Viscous/Cabin Heater Relay...... 8W-30-35, 39, 41, 42
Wastegate Solenoid.................... 8W-30-35
Water In Fuel Sensor................... 8W-30-50
WJ8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1
Page 1050 of 2199
Component Page
DRIVER SEAT BELT SWITCH........ 8W-80-74
DRIVER SIDE IMPACT SENSOR...... 8W-80-74
EGR SOLENOID (DIESEL)........... 8W-80-74
ELECTRIC BRAKE
(EXCEPT BUILT-UP-EXPORT)...... 8W-80-74
ELECTRONIC SPEED CONTROL
SERVO ......................... 8W-80-74
ENGINE CONTROL MODULE C1
(DIESEL)....................... 8W-80-75
ENGINE CONTROL MODULE C2
(DIESEL)....................... 8W-80-76
ENGINE COOLANT TEMPERATURE
SENSOR (DIESEL)................ 8W-80-77
ENGINE COOLANT TEMPERATURE
SENSOR (GAS)................... 8W-80-77
ENGINE OIL PRESSURE
SENSOR (DIESEL)................ 8W-80-77
ENGINE OIL PRESSURE
SENSOR (GAS)................... 8W-80-78
EVAP/PURGE SOLENOID (GAS)....... 8W-80-78
FRONT POWER OUTLET............ 8W-80-78
FRONT WASHER PUMP............. 8W-80-78
FRONT WIPER MOTOR............. 8W-80-78
FUEL INJECTOR NO. 1 (DIESEL)..... 8W-80-79
FUEL INJECTOR NO. 1 (GAS)........ 8W-80-79
FUEL INJECTOR NO. 2 (DIESEL)..... 8W-80-79
FUEL INJECTOR NO. 2 (GAS)........ 8W-80-79
FUEL INJECTOR NO. 3 (DIESEL)..... 8W-80-79
FUEL INJECTOR NO. 3 (GAS)........ 8W-80-80
FUEL INJECTOR NO. 4 (DIESEL)..... 8W-80-80
FUEL INJECTOR NO. 4 (GAS)........ 8W-80-80
FUEL INJECTOR NO. 5 (DIESEL)..... 8W-80-80
FUEL INJECTOR NO. 5 (GAS)........ 8W-80-81
FUEL INJECTOR NO. 6 (GAS)........ 8W-80-81
FUEL INJECTOR NO. 7 (4.7L)........ 8W-80-81
FUEL INJECTOR NO. 8 (4.7L)........ 8W-80-81
FUEL PRESSURE SENSOR (DIESEL) . . 8W-80-82
FUEL PRESSURE SOLENOID
(DIESEL)....................... 8W-80-82
FUEL PUMP MODULE (GAS)......... 8W-80-82
FUEL TANK MODULE (DIESEL)...... 8W-80-82
GENERATOR (DIESEL).............. 8W-80-82
GENERATOR (GAS)................. 8W-80-83
GLOVE BOX LAMP................. 8W-80-83
HEADLAMP LEVELING SWITCH
(BUILT-UP-EXPORT).............. 8W-80-83
HOOD AJAR SWITCH
(BUILT-UP-EXPORT).............. 8W-80-83
HORN NO. 1....................... 8W-80-83
HORN NO. 2....................... 8W-80-84
HYDRAULIC COOLING MODULE..... 8W-80-84
IDLE AIR CONTROL MOTOR......... 8W-80-84
IGNITION SWITCH C1.............. 8W-80-84
IGNITION SWITCH C2.............. 8W-80-84
INPUT SPEED SENSOR (4.7L)........ 8W-80-85Component Page
INSTRUMENT CLUSTER............ 8W-80-85
INTAKE AIR TEMPERATURE
SENSOR (DIESEL)................ 8W-80-85
INTAKE AIR TEMPERATURE
SENSOR (GAS)................... 8W-80-85
INTAKE PORT SWIRL ACTUATOR
(DIESEL)....................... 8W-80-86
INTRUSION TRANSCEIVER MODULE
(BUILT-UP-EXPORT).............. 8W-80-86
JUNCTION BLOCK BODY
CONTROL MODULE.............. 8W-80-86
JUNCTION BLOCK C1.............. 8W-80-87
JUNCTION BLOCK C2 (LHD)......... 8W-80-88
JUNCTION BLOCK C2 (RHD)......... 8W-80-89
JUNCTION BLOCK C3.............. 8W-80-90
JUNCTION BLOCK C4.............. 8W-80-91
JUNCTION BLOCK C5.............. 8W-80-91
KNOCK SENSOR................... 8W-80-91
LEAK DETECTION PUMP (EXCEPT
BUILT-UP-EXPORT)............... 8W-80-91
LEFT COURTESY LAMP............. 8W-80-91
LEFT DOOR HANDLE COURTESY
LAMP.......................... 8W-80-92
LEFT FOG LAMP................... 8W-80-92
LEFT FRONT DOOR SPEAKER....... 8W-80-92
LEFT FRONT IMPACT SENSOR....... 8W-80-92
LEFT FRONT PARK LAMP........... 8W-80-92
LEFT FRONT PARK/TURN SIGNAL LAMP
(EXCEPT BUILT-UP-EXPORT)...... 8W-80-93
LEFT FRONT SIDE MARKER LAMP
(EXCEPT BUILT-UP-EXPORT)...... 8W-80-93
LEFT FRONT TURN SIGNAL LAMP
(BUILT-UP-EXPORT).............. 8W-80-93
LEFT FRONT WHEEL SPEED
SENSOR........................ 8W-80-93
LEFT HEADLAMP LEVELING MOTOR
(BUILT-UP-EXPORT).............. 8W-80-94
LEFT HIGH BEAM HEADLAMP....... 8W-80-94
LEFT INSTRUMENT PANEL SPEAKER . 8W-80-94
LEFT LIFTGATE AJAR SWITCH....... 8W-80-94
LEFT LOW BEAM HEADLAMP....... 8W-80-94
LEFT MULTI-FUNCTION SWITCH.... 8W-80-95
LEFT REAR DOOR LOCK
MOTOR/AJAR SWITCH............ 8W-80-95
LEFT REAR DOOR SPEAKER......... 8W-80-95
LEFT REAR LAMP ASSEMBLY........ 8W-80-95
LEFT REAR WHEEL SPEED
SENSOR........................ 8W-80-96
LEFT REMOTE RADIO SWITCH...... 8W-80-96
LEFT SIDE REPEATER LAMP
(BUILT-UP-EXPORT).............. 8W-80-96
LEFT VISOR/VANITY LAMP.......... 8W-80-96
LICENSE LAMP NO. 1.............. 8W-80-96
LICENSE LAMP NO. 2.............. 8W-80-97
LIFTGATE FLIP-UP AJAR SWITCH.... 8W-80-97
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 3
Page 1058 of 2199
BODY CONTROL MODULE C1 - GRAY 26 WAY
CAV CIRCUIT FUNCTION
1 Z132 20BK/OR GROUND
2 G52 20YL HEADLAMP SWITCH MUX
3 E19 20RD PANEL LAMPS DIMMER SIGNAL
4- -
5 G70 20BR/TN (BUILT-UP-EXPORT LHD
RHD)HOOD AJAR SWITCH SENSE
6 G26 20LB KEY-IN IGNITION SWITCH SENSE
7 G76 18TN/YL RIGHT REAR DOOR AJAR SWITCH SENSE
8 E2 20OR PANEL LAMPS DRIVER
9 E2 20OR PANEL LAMPS DRIVER
10 E2 20OR PANEL LAMPS DRIVER
11 - -
12 E2 20OR PANEL LAMPS DRIVER
13 E2 20OR PANEL LAMPS DRIVER
14 Z132 20BK/OR GROUND
15 D25 20YL/VT/WT PCI BUS
16 L80 20WT/DG HEADLAMP SWITCH RETURN
17 D19 20VT/OR BODY CONTROL MODULE FLASH ENABLE
18 - -
19 - -
20 G69 20BK/OR VTSS INDICATOR DRIVER
21 - -
22 V14 20RD/VT WIPER ON/OFF RELAY CONTROL
23 M20 20BR/OR COURTESY LAMP LOAD SHED
24 M2 20YL COURTESY LAMP DRIVER
25 Z234 20BK GROUND
26 - -
BODY CONTROL MODULE C2 - GRAY 22 WAY
CAV CIRCUIT FUNCTION
1 C103 20DG A/C SWITCH SIGNAL
2 V10 20BR WASHER PUMP SWITCH SENSE
3 V48 20RD/GY WIPER HIGH CONTROL
4 L40 20BR HIGH BEAM SWITCH SENSE
5 V11 20BK/TN WASHER FLUID SWITCH SENSE
6 P134 20TN/LG PASSENGER SEAT HEATER SWITCH MUX
7 P133 20TN/DG DRIVER SEAT HEATER SWITCH MUX
8 X20 20RD/YL RADIO CONTROL MUX
9 G31 20VT/LG AMBIENT TEMPERATURE SENSOR SIGNAL
10 L109 20WT ULTRALIGHT SENSOR SIGNAL
11 V52 20DG/RD WINDSHIELD WIPER SWITCH MUX
12 C81 20LB/WT REAR WINDOW DEFOGGER SWITCH SENSE
13 - -
14 - -
15 L27 20WT/TN FOG LAMP SWITCH SENSE
16 C201 20LB/YL EVAPORATOR TEMPERATURE SENSOR SIGNAL
17 G18 20PK/BK COOLANT LEVEL SWITCH SENSE
18 P132 20OR/BK SEAT HEATER SWITCH SENSOR GROUND
19 X10 20RD/BK RADIO CONTROL MUX RETURN
20 G32 20BK/LB SENSOR GROUND
21 L110 20BK/YL ULTRALIGHT SENSOR RETURN
22 V9 20WT/BK WINDSHIELD WIPER SWITCH RETURN
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 11
Page 1125 of 2199
ENGINE OIL PRESSURE SENSOR (GAS) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K6 18VT/BK 5 VOLT SUPPLY
2 G60 18GY/YL ENGINE OIL PRESSURE SENSOR SIGNAL
3 K4 18BK/LB SENSOR GROUND
EVAP/PURGE SOLENOID (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 F12 20DB/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
2 K52 18PK/BK (RHD) DUTY CYCLE EVAP/PURGE SOLENOID CONTROL
2 K52 20PK/BK (LHD) DUTY CYCLE EVAP/PURGE SOLENOID CONTROL
FRONT POWER OUTLET - RED 3 WAY
CAV CIRCUIT FUNCTION
1 F85 16VT (RHD) FUSED B(+)
1 F85 16VT/WT (LHD) FUSED B(+)
2- -
3 Z300 16BK GROUND
FRONT WASHER PUMP - WHITE 2 WAY
CAV CIRCUIT FUNCTION
1 V10 20BR WASHER PUMP SWITCH SENSE
2 Z141 20BK GROUND
FRONT WIPER MOTOR - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 V6 16DB FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
2 V55 16TN/RD WIPER PARK SWITCH SENSE
3- -
4 Z141 16BK GROUND
5 V3 16BR/WT WIPER HIGH/LOW RELAY LOW SPEED OUTPUT
6 V4 16RD/YL WIPER HIGH/LOW RELAY HIGH SPEED OUTPUT
8W - 80 - 78 8W-80 CONNECTOR PIN-OUTWJ