fold seats JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: GRAND CHEROKEE, Model: JEEP GRAND CHEROKEE 2002 WJ / 2.GPages: 2199, PDF Size: 76.01 MB
Page 508 of 2199
POWER MIRRORS
TABLE OF CONTENTS
page page
POWER MIRRORS
DESCRIPTION.........................11
OPERATION...........................12
DIAGNOSIS AND TESTING - POWER
MIRRORS...........................12
AUTOMATIC DAY/NIGHT MIRROR
DESCRIPTION
DESCRIPTION - REAR VIEW MIRROR.....12
DESCRIPTION - OUTSIDE REAR VIEW
MIRROR............................13
OPERATION
OPERATION - REAR VIEW MIRROR.......13
OPERATION - OUTSIDE REAR VIEW
MIRROR............................13
DIAGNOSIS AND TESTING - AUTOMATIC DAY
/ NIGHT MIRROR......................13POWER FOLD-AWAY MIRROR - EXPORT
DESCRIPTION.........................14
OPERATION...........................14
DIAGNOSIS AND TESTING - POWER
FOLD-AWAY MIRROR - EXPORT..........14
REMOVAL.............................14
POWER MIRROR SWITCH
DESCRIPTION.........................15
OPERATION...........................15
SIDEVIEW MIRROR
DESCRIPTION.........................15
OPERATION...........................15
DIAGNOSIS AND TESTING - SIDEVIEW
MIRROR............................16
POWER MIRRORS
DESCRIPTION
Driver and passenger side power operated outside
rear view mirrors are standard factory-installed
equipment on this model. The power mirror system
allows the driver to adjust both outside mirrors elec-
trically from the driver seat position by operating a
switch on the driver side front door trim panel. The
power mirror system receives non-switched battery
current through a fuse in the Power Distribution
Center (PDC) so that the power mirrors remain oper-
ational, regardless of the ignition switch position.
The standard equipment power operated outside
rear view mirrors are also equipped with the heated
mirror system, which will only operate when the
ignition switch is in the On position and the rear
window defogger switch is turned on. When the rear
window defogger switch is in the On position, electric
heater grids on the rear window glass and behind
both outside rear view mirror glasses are energized.
These electric heater grids produce heat to help clear
the rear window glass and outside rear view mirrors
of ice, snow, or fog. (Refer to 8 - ELECTRICAL/
HEATED MIRRORS - DESCRIPTION) for more
information on this feature.
A driver side automatic dimming outside mirror
that dims the mirror to reduce the glare of bright
lights approaching the vehicle from behind, and a
memory system that automatically positions the
power mirrors for two different drivers are optionalfactory-installed equipment on this model. (Refer to 8
- ELECTRICAL/POWER MIRRORS/AUTOMATIC
DAY / NIGHT MIRROR - DESCRIPTION) for more
information. (Refer to 8 - ELECTRICAL/POWER
SEATS - DESCRIPTION) for more information.
This group covers the following components of the
power mirror system:
²Power mirrors
²Power mirror switch.
Certain functions and features of the power mirror
system rely upon resources shared with other elec-
tronic modules in the vehicle over the Programmable
Communications Interface (PCI) data bus network.
The PCI data bus network allows the sharing of sen-
sor information. This helps to reduce wire harness
complexity, internal controller hardware, and compo-
nent sensor current loads. At the same time, this sys-
tem provides increased reliability, enhanced
diagnostics, and allows the addition of many new fea-
ture capabilities. For diagnosis of these electronic
modules or of the PCI data bus network, the use of a
DRB scan tool and the proper Diagnostic Procedures
manual are recommended.
The other electronic modules that may affect power
mirror system operation are as follows:
²Body Control Module (BCM)(Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/BODY CONTROL/CENTRAL TIMER MODUL
- DESCRIPTION) for more information.
²Driver Door Module (DDM)(Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
WJPOWER MIRRORS 8N - 11
Page 570 of 2199
(1) Unlatch and fold the right rear seat cushion
forward.
(2) Remove the screw that secures the rear center
seat belt lower anchor to the right rear seat belt
buckle unit bracket on the rear floor panel (Fig. 33).
(3) Unlatch and fold the right rear seat back for-
ward and separate the cargo area carpet from the
base of the seat back panel.
(4) Remove the right rear seat back panel from the
vehicle. (Refer to 23 - BODY/SEATS/SEAT BACK -
REAR - REMOVAL).
(5) Remove the two screws that secure the belt
web guide to the top of the right rear seat back
panel.
(6) Remove the trim from the right rear seat back.
(Refer to 23 - BODY/SEATS/SEAT BACK COVER -
REAR - REMOVAL).(7) Route the rear seat belt lower anchor and belt
web guide through the top of the seat back panel.
(8) Disengage the seat back latch cable fitting from
the cable support on the retractor, which is a light
snap fit (Fig. 34).
(9) Remove the screw that secures the retractor to
the rear seat back panel (Fig. 35).
(10) Remove the rear center seat belt and retractor
unit from the seat back panel.
Fig. 33 Rear Center Seat Belt Lower Anchor
Remove/Install
1 - REAR SEAT BACK
2 - REAR CENTER SEAT BELT & RETRACTOR
3 - RIGHT REAR SEAT BELT BUCKLE UNIT
4 - REAR FLOOR PANEL
5 - SCREW (1)
6 - LOWER ANCHOR
Fig. 34 Seat Back Latch Cable Disengage/Engage
1 - LEVER
2 - PLUNGER
3 - LATCH CABLE FITTING
4 - REAR CENTER RETRACTOR
5 - SUPPORT
Fig. 35 Rear Center Retractor Remove/Install
1 - REAR SEAT BACK PANEL
2 - SCREW (1)
WJRESTRAINTS 8O - 33
REAR CENTER SEAT BELT & RETRACTOR (Continued)
Page 571 of 2199
INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Position the rear center seat belt and retractor
unit onto the seat back panel.
(2) Install and tighten the screw that secures the
retractor to the rear seat back panel (Fig. 35).
Tighten the screw to 43 N´m (32 ft. lbs.).
(3) Position the seat back latch cable plunger
against the retractor latch lever, then engage the
cable fitting into the cable support on the retractor,
which is a light snap fit (Fig. 34).
(4) Route the rear seat belt lower anchor and belt
web guide through the top of the seat back panel.
(5) Reinstall the trim onto the right rear seat
back. (Refer to 23 - BODY/SEATS/SEAT BACK
COVER - REAR - INSTALLATION).
(6) Install and tighten the two screws that secure
the belt web guide to the top of the right rear seat
back panel. Tighten the screws to 2 N´m (20 in. lbs.).
(7) Reinstall the right rear seat back panel into
the vehicle. (Refer to 23 - BODY/SEATS/SEAT BACK
- REAR - INSTALLATION).
(8) Restore the cargo area carpet to the base of the
seat back panel and unfold the right rear seat back
to its upright position.
(9) Position the rear center seat belt lower anchor
to the right rear seat belt buckle unit bracket on the
rear floor panel (Fig. 33).
(10) Install and tighten the screw that secures the
rear center seat belt lower anchor to the right rear
seat belt buckle unit bracket on the rear floor panel.
Tighten the screw to 43 N´m (32 ft. lbs.).
(11) Fold and latch the right rear seat cushion in
its normal seating position.
REAR OUTBOARD SEAT BELT
& RETRACTOR
REMOVAL
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Disengage the rear seat cushion latch by pull-
ing upward on the release strap.
(2) Fold the rear seat cushion forward against the
back of the front bucket seat.
(3) Remove the screw that secures the rear out-
board seat belt lower anchor to the rear floor panel
(Fig. 36).
(4) Remove the lower anchor from the rear floor
panel.
(5) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the top of the turning loop
trim cover to unsnap it from the height adjuster and
access the screw that secures the rear outboard seat
belt turning loop to the adjuster on the upper C-pil-
lar (Fig. 37).
(6) Remove the screw that secures the seat belt
turning loop to the height adjuster on the upper
C-pillar.
(7) Remove the seat belt turning loop from the
height adjuster.
(8) Remove the trim from the quarter inner panel.
(Refer to 23 - BODY/INTERIOR/QUARTER TRIM
PANEL - REMOVAL).
(9) Remove the screw that secures the retractor to
the mounting tab on the inner and outer rear wheel-
house flange.
(10) Disengage the retractor locator tab from the
slot in the lower C-pillar (Fig. 38).
(11) Remove the rear outboard seat belt and
retractor from the C-pillar as a unit.
8O - 34 RESTRAINTSWJ
REAR CENTER SEAT BELT & RETRACTOR (Continued)
Page 672 of 2199
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Pressure Transducer................ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Delay Relay.................. 8W-64
Adjustable Pedals..................... 8W-30
Airbags............................. 8W-43
Ambient Temperature Sensor............ 8W-45
Antennas............................ 8W-47
Ash Receiver Lamp.................... 8W-44
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror............. 8W-49
Automatic Headlamp Light Sensor/VTSS
LED.............................. 8W-39
Automatic Zone Control Module.......... 8W-42
Back-Up Lamp Relay................... 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Motor/Actuator.............. 8W-42
Blower Motor......................... 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
Brake Lamp Switch.................... 8W-33
Camshaft Position Sensor............... 8W-30
Capacitors........................... 8W-30
Cargo Lamp.......................... 8W-44
Center High Mounted Stop Lamp......... 8W-51
Cigar Lighter......................... 8W-41
Circuit Breakers...................... 8W-12
Clockspring.................. 8W-33, 41, 43, 47
Coil On Plugs......................... 8W-30
Coil Rail............................. 8W-30
Combination Flasher................... 8W-52
Compact Disc Changer.................. 8W-47
Controller Antilock Brake............... 8W-35
Coolant Level Sensor................... 8W-45
Courtesy Lamps....................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-61
Data Link Connector................... 8W-18
Diagnostic Junction Port................ 8W-18
EGR Solenoid......................... 8W-30
Electric Brake........................ 8W-54
Electronic Speed Control Servo........... 8W-33
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor...... 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Starter Motor................... 8W-21
EVAP/Purge Solenoid................... 8W-30
Fog Lamps........................ 8W-50, 51
Fuel Injectors......................... 8W-30
Fuel Pressure Sensor................... 8W-30Component Page
Fuel Pressure Solenoid................. 8W-30
Fuel Pump........................... 8W-30
Fuel Tank Module..................... 8W-30
Fuses............................ 8W-10, 12
Fusible Link....................... 8W-10, 20
Grounds............................. 8W-15
Generator......................... 8W-20, 30
Glove Box Lamp...................... 8W-44
Glow Plugs........................... 8W-30
Headlamp Leveling Motor............... 8W-50
Heated Seats......................... 8W-63
High Beam Headlamps................. 8W-50
Hood Ajar Switch...................... 8W-39
Horns............................... 8W-41
Hydraulic Cooling Module............ 8W-30, 42
Idle Air Control Motor.................. 8W-30
Ignition Switch....................... 8W-10
Impact Sensors....................... 8W-43
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Temperature Sensor........... 8W-30
Intake Port Swirl Actuator.............. 8W-30
Intrusion Transceiver Module............ 8W-49
Junction Block........................ 8W-12
Knock Sensor......................... 8W-30
Lamp Assemblies................... 8W-51, 52
Leak Detection Pump.................. 8W-30
License Lamps........................ 8W-51
Liftgate............................. 8W-61
Line Pressure Sensor................... 8W-31
Low Beam Headlamps.................. 8W-50
Low Beam Relay...................... 8W-50
Low Beam/Daytime Running Lamp Relay . . . 8W-50
Lumbar Motor........................ 8W-63
Lumbar Switch....................... 8W-63
Manifold Absolute Pressure Sensor........ 8W-30
Manual Temperature Control............. 8W-42
Mass Air Flow Sensor.................. 8W-30
Memory Set Switch................. 8W-62, 63
Mode Door Motor/Actuator............... 8W-42
Multi-Function Switch............... 8W-50, 53
Output Speed Sensor................... 8W-31
Overhead Map/Courtesy Lamp........... 8W-44
Oxygen Sensors....................... 8W-30
Park Brake Switch..................... 8W-40
Park Lamp........................... 8W-50
Park/Neutral Position Switch............ 8W-31
Park/Turn Signal Lamps................ 8W-50
Power Amplifier....................... 8W-47
Power Connector...................... 8W-41
Power Distribution Center............... 8W-10
Power Mirrors........................ 8W-62
WJ8W-02 COMPONENT INDEX 8W - 02 - 1
Page 1263 of 2199
(2) Drain the coolant (Refer to 7 - COOLING -
STANDARD PROCEDURE) and disconnect the hoses
at the engine thermostat housing and the water
pump inlet. DO NOT waste reusable coolant. If the
solution is clean and is being drained only to service
the engine or cooling system, drain the coolant into a
clean container for reuse.
(3) Remove the air cleaner assembly (Refer to 9 -
ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
HOUSING - REMOVAL).
(4) Remove the cylinder head cover (Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - REMOVAL).
(5) Remove the capscrews, bridge and pivot assem-
blies and rocker arms (Refer to 9 - ENGINE/CYLIN-
DER HEAD/ROCKER ARM / ADJUSTER ASSY -
REMOVAL).
(6) Remove the push rods.Retain the push rods,
bridges, pivots and rocker arms in the same
order as removed.
(7) Remove the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(8) Remove the A/C compressor mounting bolts
and secure the compressor to the side.
(9) Remove the power steering pump and bracket
from the intake manifold and water pump. Set the
pump and bracket aside. DO NOT disconnect the
hoses.
(10) Perform the Fuel System Pressure Release
procedure. (Refer to 14 - FUEL SYSTEM/FUEL
DELIVERY - STANDARD PROCEDURE).
(11) Disconnect the fuel supply line at the fuel rail.(12) Remove the intake and exhaust manifolds
from the engine cylinder head (Refer to 9 - ENGINE/
MANIFOLDS/INTAKE MANIFOLD - REMOVAL).
(13) Remove the coil rail (Refer to 8 - ELECTRI-
CAL/IGNITION CONTROL/COIL RAIL - REMOV-
AL).
(14) Remove spark plugs (Refer to 8 - ELECTRI-
CAL/IGNITION CONTROL/SPARK PLUG - REMOV-
AL).
(15) Disconnect the temperature sending unit wire
connector.
(16) Remove the engine cylinder head bolts. Bolt
No.14 cannot be removed until the head is moved for-
ward (Fig. 9). Pull bolt No.14 out as far as it will go
and then suspend the bolt in this position (tape
around the bolt).
(17) Remove the engine cylinder head and gasket
(Fig. 9).
(18) If this was the first time the bolts were
removed, put a paint dab on the top of the bolt. If the
bolts have a paint dab on the top of the bolt or it
isn't known if they were used before, discard the
bolts.
(19) Stuff clean lint free shop towels into the cyl-
inder bores.
NOTE: If the valves, springs, or seals are to be
inspected/replaced at this time, (Refer to 9 -
ENGINE/CYLINDER HEAD/INTAKE/EXHAUST
VALVES & SEATS - STANDARD PROCEDURE) for
proper inspection procedures.
Fig. 8 Cylinder Head 4.0L Engine
1 - CYLINDER HEAD BOLTS
2 - CYLINDER HEAD GASKET
3 - CYLINDER HEAD
Fig. 9 Engine Cylinder
1 - CYLINDER HEAD BOLTS
2 - CYLINDER HEAD GASKET
3 - CYLINDER HEAD
9 - 20 ENGINE - 4.0LWJ
CYLINDER HEAD (Continued)
Page 1266 of 2199
CLEANING
Remove any original sealer from the cover sealing
surface of the engine cylinder head and clean the
surface using a fabric cleaner.
Remove all residue from the sealing surface using
a clean, dry cloth.
INSPECTION
Inspect the engine cylinder head cover for cracks.
Replace the cover, if cracked.
The original dark grey gasket material should
NOT be removed. If sections of the gasket material
are missing or are compressed, replace the engine
cylinder head cover. However, sections with minor
damage such as small cracks, cuts or chips may be
repaired with a hand held applicator. The new mate-
rial must be smoothed over to maintain gasket
height. Allow the gasket material to cure prior to
engine cylinder head cover installation.
INSTALLATION
The cylinder head cover is isolated from the cylin-
der head via grommets and a reusable molded rubber
gasket. The grommet and limiter are retained in the
cylinder head cover.
(1) If a replacement cover is installed, transfer the
CCV valve grommet and oil filler cap from the origi-
nal cover to the replacement cover.
(2) Install cylinder head cover and gasket (Fig. 13).
Tighten the mounting bolts to 10 N´m (85 in. lbs.)
torque.
(3) Connect the CCV hoses.(4) Install control cables and bracket on intake
manifold and tighten bolts to 8.7 N´m (77 in. lbs.)
torque.
(5) Connect control cables to throttle body linkage.
(6) Snap control cables into cylinder head cover
clip.
(7) Connect negative cable to battery.
INTAKE/EXHAUST VALVES &
SEATS
DESCRIPTION
The valves are made of heat resistant steel and
have chrome plated stems to prevent scuffing. All
valves use three bead locks to promote valve rotation
(Fig. 14).
STANDARD PROCEDURE - VALVE SERVICE
VALVE REFACING
Clean all carbon deposits from the combustion
chambers, valve ports, valve stems, valve stem
guides and head.
(1) Use a valve refacing machine to reface the
intake and exhaust valves to the specified angle.
(2) After refacing, a margin of at least 0.787 mm
(0.031 inch) must remain (Fig. 15). If the margin is
less than 0.787 mm (0.031 inch), the valve must be
replaced.
VALVE SEAT REFACING
Clean all carbon deposits from the combustion
chambers, valve ports, valve stems, valve stem
guides and head.
(1) Install a pilot of the correct size in the valve
guide bore. Reface the valve seat to the specified
angle with a good dressing stone. Remove only
enough metal to provide a smooth finish.
(2) Use tapered stones to obtain the specified seat
width when required.
Fig. 12 Engine Cylinder Head Cover
1 - TRANS CONTROL CABLE
2 - ACCELERATOR CABLE
3 - CONTROL CABLE BRACKET
4 - CYLINDER HEAD COVER
Fig. 13 Cylinder Head Cover Gasket Locator Pins at
#8
WJENGINE - 4.0L 9 - 23
CYLINDER HEAD COVER(S) (Continued)
Page 1331 of 2199
(3) Position the cylinder head onto the cylinder
block. Make sure the cylinder head seats fully over
the locating dowels.
NOTE: The four smaller cylinder head mounting
bolts require sealant to be added to them before
installing. Failure to do so may cause leaks.
(4) Lubricate the cylinder head bolt threads with
clean engine oil and install the ten M11 bolts.
(5) Coat the four M8 cylinder head bolts with
MopartLock and Seal Adhesivethen install the
bolts.
NOTE: The cylinder head bolts are tightened using
an angle torque procedure, however, the bolts are
not a torque-to-yield design.
(6) Tighten the bolts in sequence (Fig. 14) using
the following steps and torque values:
²Step 1: Tighten bolts 1±10, 27 N´m (20 ft. lbs.).
²Step 2: Verify that bolts 1±10, all reached 27
N´m (20 ft. lbs.), by repeating step-1 without loosen-
ing the bolts. Tighten bolts 11 thru 14 to 14 N´m (10
ft. lbs.).
²Step 3: Tighten bolts 1±10, 90 degrees.
²Step 4: Tighten bolts 1±10, 90 degrees, again.
Tighten bolts 11±14, 26 N´m (19 ft. lbs.)
(7) Install the secondary chain and secondary
chain guide (Refer to 9 - ENGINE/VALVE TIMING/
TIMING BELT/CHAIN AND SPROCKETS -
INSTALLATION).
(8) Install the cylinder head access plug.
(9) Re-set and Install the left side secondary chain
tensioner (Refer to 9 - ENGINE/VALVE TIMING/
TIMING BELT/CHAIN AND SPROCKETS -
INSTALLATION).
(10) Remove Special Tool 8515.(11) Install the timing chain cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - INSTALLATION).
(12) Install the crankshaft damper (Refer to 9 -
ENGINE/ENGINE BLOCK/VIBRATION DAMPER -
INSTALLATION).
(13) Install the power steering pump.
(14) Install the cylinder head cover (Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - INSTALLATION).
(15) Install the intake manifold (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
INSTALLATION).
(16) Refill the cooling system (Refer to 7 - COOL-
ING - STANDARD PROCEDURE).
(17) Raise the vehicle.
(18) Install the exhaust pipe onto the left exhaust
manifold.
(19) Lower the vehicle.
(20) Connect the negative cable to the battery.
(21) Start the engine and check for leaks.
CAMSHAFT(S) - LEFT
DESCRIPTION
The camshafts consist of powdered metal steel
lobes which are sinter-bonded to a steel tube. A steel
post or nose piece is friction-welded to the steel cam-
shaft tube. Five bearing journals are machined into
the camshaft, four on the steel tube and one on the
steel nose piece. Camshaft end play is controlled by
two thrust walls that border the nose piece journal.
Engine oil enters the hollow camshafts at the third
journal and lubricates every intake lobe rocker
through a drilled passage in the intake lobe.
Fig. 13 Checking Cylinder Head Bolts for Stretching
(Necking)
1 - STRETCHED BOLT
2 - THREADS ARE NOT STRAIGHT ON LINE
3 - THREADS ARE STRAIGHT ON LINE
4 - UNSTRETCHED BOLTFig. 14 Cylinder Head Tightening Sequence
9 - 88 ENGINE - 4.7LWJ
CYLINDER HEAD - LEFT (Continued)
Page 1944 of 2199
(4) Install screw attaching B-pillar lower trim to
B-pillar.
(5) Install screw attaching front of B-pillar lower
trim to floor.
(6) Install screw attaching front of quarter panel
trim to floor.
(7) Install front seat shoulder belt anchor bolt.
(8) Install front seat shoulder belt height adjust-
ment knob and turning loop.
(9) Install front door sill trim (Refer to 23 - BODY/
INTERIOR/DOOR SILL TRIM - INSTALLATION).
B-PILLAR UPPER TRIM
REMOVAL
(1) Remove shoulder belt height adjustment knob.
(2) Remove front seat belt turning loop.
(3) Remove the screw attaching lower B pillar
trim.
(4) Pull lower B pillar trim out far enough to
remove upper trim panel.
(5) Grasp upper B-pillar trim and pull outward to
detach from B-pillar (Fig. 2).
INSTALLATION
(1) Position trim panel on B-pillar (Fig. 2).
(2) Ensure trim panel covers inner edge of door
opening weatherstrip and press inward to seat.
(3) Install screw attaching lower B pillar trim
panel.
(4) Install front seat belt turning loop.
(5) Install shoulder belt height adjustment knob.
CARPETS AND FLOOR MATS
REMOVAL
REMOVAL - FRONT CARPET
(1) Remove door sill trim (Refer to 23 - BODY/IN-
TERIOR/DOOR SILL TRIM - REMOVAL).
(2) Remove the B-pillar lower trim, refer to (Refer
to 23 - BODY/INTERIOR/B-PILLAR LOWER TRIM -
REMOVAL).
(3) Remove front seats (Refer to 23 - BODY/
SEATS/SEAT - REMOVAL).
(4) Remove the rear seats lower cushions (Refer to
23 - BODY/SEATS/SEAT CUSHION - REMOVAL).
(5) Remove center floor console (Refer to 23 -
BODY/INTERIOR/FLOOR CONSOLE - REMOVAL).
(6) Remove any other interfering trim or molding.
(7) Lift carpet and mat from floor panel.
REMOVAL - CARGO AREA CARPET
(1) Lift tailgate.
(2) Fold rear seat cushions forward.
(3) Remove rear seat backs (Refer to 23 - BODY/
SEATS/REAR SEAT BACK - REMOVAL).
(4) Remove the rear shoulder belts (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR SEAT BELT &
RETRACTOR - REMOVAL).
(5) Remove the retractable security cargo cover
assembly.
(6) Remove the spare tire cover.
(7) Remove the rear cargo tie down footman loops.
The side mounted footman loops are retained by
screws. The floor footman loops are riveted (Fig. 3).
(8) Remove the C pillar trim (Refer to 23 - BODY/
INTERIOR/C-PILLAR TRIM - REMOVAL).
(9) Remove the CD changer, if equipped (Refer to 8
- ELECTRICAL/AUDIO/CD CHANGER - REMOV-
AL).
(10) Remove the Infinity amp, if equipped (Refer to
8 - ELECTRICAL/AUDIO/AMPLIFIER - REMOVAL).
(11) Lift the carpet.
INSTALLATION
INSTALLATION - FRONT CARPET
(1) Carefully lay the carpet and mat on the floor
panel. Align the carpet to allow installation of the
components fastened to the floor panel.
(2) Install the center console (Refer to 23 - BODY/
INTERIOR/FLOOR CONSOLE - INSTALLATION).
(3) Install the front seats (Refer to 23 - BODY/
SEATS/SEAT - INSTALLATION).
(4) Install the rear seat cushions (Refer to 23 -
BODY/SEATS/SEAT CUSHION - INSTALLATION).
Fig. 3 Cargo Area Carpet
1 - CARGO AREA CARPET
2 - RIVET
3 - CARGO TIE-DOWN LOOP
WJINTERIOR 23 - 71
B-PILLAR LOWER TRIM (Continued)
Page 1950 of 2199
HEADLINER
REMOVAL
CAUTION: The headliner is a one-piece, molded
component. It has limited flexibility and must not be
bent. Damage may possibly result.
(1) Record radio presets and disconnect negative
battery cable.
(2) Remove A pillar trim moldings (Refer to 23 -
BODY/INTERIOR/A-PILLAR TRIM - REMOVAL).
(3) Remove B pillar upper trim moldings (Refer to
23 - BODY/INTERIOR/B-PILLAR UPPER TRIM -
REMOVAL).
(4) Remove C pillar trim moldings (Refer to 23 -
BODY/INTERIOR/C-PILLAR TRIM - REMOVAL).
(5) Remove D pillar trim molding (Refer to 23 -
BODY/INTERIOR/D-PILLAR TRIM - REMOVAL).
(6) Remove the sun visors (Refer to 23 - BODY/IN-
TERIOR/SUN VISOR - REMOVAL).
(7) Disconnect the vanity lamp electrical connector.
(8) Remove assist handles from roof rails (Refer to
23 - BODY/INTERIOR/ASSIST HANDLE - REMOV-
AL).
(9) Remove dome lamp and overhead console, if
equipped.
(10) Remove rear cargo/dome lamp.
(11) Remove sun roof pinch welt, if equipped.
(12) Disengage rear washer hose from liftgate (Fig.
9).
(13) Disengage the wire harness connectors at rear
of headliner.
(14) Disconnect the rear washer hose at the left
ªAº pillar (Fig. 10).
(15) Disengage the wire harness for the sunroof, if
equipped.
(16) Fold down the rear seats, move the front seats
full forward, and lower the front seat backs.
(17) Partially lower the headliner and disengage
the sunroof drain hoses, if equipped (Fig. 11).
(18) With the aid of an assistant, remove the head-
liner through the liftgate opening.
INSTALLATION
(1) With the aid of an assistant, position the head-
liner in the vehicle.
(2) Connect the sunroof drain hoses, if equipped.
(3) Connect the sunroof harness, the rear wire har-
nesses, and the washer hose at the ªAº pillar and at
the liftgate.
(4) Install the sunroof pinch welt, if equipped.
(5) Install the roof rail assist handles (Refer to 23 -
BODY/INTERIOR/ASSIST HANDLE - INSTALLA-
TION).
Fig. 9 Liftgate Washer Hose Routing at Rear of
Headliner
1 - ROOF
2 - REAR WASHER HOSE ROUTING
3 - REAR WASHER HOSE
4 - HEADLINER
Fig. 10 Rear Liftgate Washer Hose Routing at A
Pillar
1 - OVERHEAD CONSOLE WIRE HARNESS
2 - ROOF
3 - REAR WASHER HOSE
4 - REAR WASHER HOSE ROUTING
5 - HEADLINER
WJINTERIOR 23 - 77
Page 1956 of 2199
SEATS
TABLE OF CONTENTS
page page
FRONT HEADREST
REMOVAL.............................83
INSTALLATION.........................83
FRONT HEADREST SLEEVE
REMOVAL.............................84
INSTALLATION.........................84
FRONT SEAT
REMOVAL.............................84
INSTALLATION.........................85
FRONT SEAT BACK
REMOVAL.............................85
INSTALLATION.........................85
FRONT SEAT BACK COVER
REMOVAL.............................85
INSTALLATION.........................85
FRONT SEAT CUSHION/COVER
REMOVAL.............................86
INSTALLATION.........................86
FRONT SEAT SIDE SHIELD
REMOVAL.............................86
INSTALLATION.........................86
SEAT TRACK & RECLINER ASSEMBLY
REMOVAL.............................86
INSTALLATION.........................86
SEAT TRACK ADJUSTER
REMOVAL.............................87
INSTALLATION.........................87
REAR HEADREST
REMOVAL.............................88
INSTALLATION.........................88REAR HEADREST RELEASE KNOB
REMOVAL.............................88
INSTALLATION.........................88
REAR HEADREST FOLDING MECHANISM
REMOVAL.............................88
INSTALLATION.........................88
REAR HEADREST SLEEVE
REMOVAL.............................89
INSTALLATION.........................89
REAR SEAT BACK
REMOVAL.............................89
INSTALLATION.........................89
REAR SEAT BACK COVER
REMOVAL.............................90
INSTALLATION.........................90
REAR SEAT CUSHION
REMOVAL.............................90
INSTALLATION.........................90
REAR SEAT CUSHION COVER
REMOVAL.............................91
INSTALLATION.........................91
REAR SEAT CUSHION RELEASE LATCH
REMOVAL.............................91
INSTALLATION.........................91
FOLDING REAR SEAT BACK LATCH HANDLE
REMOVAL.............................91
INSTALLATION.........................92
FOLDING REAR SEAT BACK LATCH/HINGE
REMOVAL.............................92
INSTALLATION.........................92
FRONT HEADREST
REMOVAL
(1) Depress head restraint release button and lift
head restraint to full up position.
(2) Using a small flat blade, depress tab on right
side head restraint release button and using your
hand, simultaneously press tab on left side head
restraint release button (Fig. 1) and pull head
restraint up to separate from seat back.
INSTALLATION
(1) Position head restraint in seat back, press tab
on left side head restraint release button and push
down head restraint to secure.
Fig. 1 Head Restraint
1 - HEAD RESTRAINT
2 - FLAT BLADE
WJSEATS 23 - 83