gearbox JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual

OPERATION
The power lumbar adjuster mechanism includes a
reversible electric motor that is secured to the
inboard side of the seat back panel and is connected
to a worm-drive gearbox. The motor and gearbox
operate the lumbar adjuster mechanism in the center
of the seat back by extending and retracting a cable
that actuates a lever. The action of this lever com-
presses or relaxes a grid of flexible slats. The more
this grid is compressed, the more the slats bow out-
ward against the center of the seat back padding,
providing additional lumbar support.
DIAGNOSIS AND TESTING - POWER LUMBAR
ADJUSTER
Actuate the power lumbar switch to move the
power lumbar adjuster in each direction. The power
lumbar adjuster should move in both directions. It
should be noted that the power lumber adjuster nor-
mally operates very quietly and exhibits little visible
movement. If the power lumbar adjuster fails to oper-
ate in only one direction, move the adjuster a short
distance in the opposite direction and test again to be
certain that the adjuster is not at its travel limit. If
the power lumbar adjuster still fails to operate in
only one direction, refer toDiagnosis and Testing
Power Lumbar Switchin this group. If the power
lumbar adjuster fails to operate in either direction,
perform the following tests. For complete circuit dia-
grams, refer toWiring Diagrams.
(1) Check the power seat circuit breaker in the
junction block. If OK, go to Step 2. If not OK, replace
the faulty power seat circuit breaker.
(2) Check for battery voltage at the power seat cir-
cuit breaker in the junction block. If OK, go to Step
3. If not OK, repair the open fused B(+) circuit to the
fuse in the Power Distribution Center as required.
(3) Remove the outboard seat cushion side shield
from the seat. Disconnect the seat wire harness con-
nector from the power lumbar switch connector
receptacle. Check for battery voltage at the fused
B(+) circuit cavity of the power seat wire harness
connector for the power lumbar switch. If OK, go to
Step 4. If not OK, repair the open fused B(+) circuit
to the power seat circuit breaker in the junction
block as required.
(4) Check for continuity between the ground cir-
cuit cavity of the power seat wire harness connector
for the power lumbar switch and a good ground.
There should be continuity. If OK, go to Step 5. If not
OK, repair the open ground circuit to ground as
required.
(5) Test the power lumbar switch. Refer toDiag-
nosis and Testing Power Lumbar Switchin this
group. If the switch tests OK, test the circuits of the
power seat wire harness between the power lumbaradjuster motor and the power lumbar switch for
shorts or opens. If the circuits check OK, replace the
faulty seat back frame assembly. If the circuits are
not OK, repair the power seat wire harness as
required.
MEMORY SET SWITCH
DESCRIPTION
Vehicles equipped with the memory system have a
memory switch mounted to the driver side front door
trim panel (Fig. 12). This switch is used to set and
recall all of the memory system settings for up to two
drivers. The memory switch is a resistor multiplexed
unit that is hard wired to the Driver Door Module
(DDM), which is also located on the driver side front
door trim panel. The DDM sends out the memory
system set and recall requests to the other electronic
modules over the Programmable Communications
Interface (PCI) data bus.
The memory switch cannot be adjusted or repaired
and, if faulty or damaged, it must be replaced. For
complete circuit diagrams, refer toWiring Diagrams
.
OPERATION
The memory switch has three momentary switch
buttons labeled Set, 1 and 2. The Driver 1 and Driver
2 buttons are back-lit with Light-Emitting Diodes
Fig. 12 WJ/WG MEMORY SELECT/SET SWITCH
1 - DRIVER TRIM PANEL
2 - MEMORY SWITCH
8N - 26 POWER SEAT SYSTEMWJ
LUMBAR MOTOR (Continued)

(4) Position the outboard seat cushion side shield
onto the seat cushion frame
(5) Install and tighten the three screws that secure
the outboard seat cushion side shield to the seat
cushion frame. Tighten the screws to 1.5 N´m (14 in.
lbs.).
(6) On models with the ten-way power seat system
only, position the power seat and power recliner
switch knobs onto the switch stems and push on
them firmly and evenly until they snap into place.
(7) Reconnect the battery negative cable.
RECLINER MOTOR
DESCRIPTION
The ten-way power seat option includes an electri-
cally operated seat back recliner mechanism. The
only visible evidence of this option is the separate
power seat recliner switch control knob that is
located on the outboard seat cushion side shield, just
behind the other power seat switch control knob. The
power seat recliner switch is integral to the ten-way
power seat switch unit, but is actuated with a sepa-
rate switch knob.
The power seat recliner unit is mounted in the
place of a seat hinge on the outboard side of the seat
(Fig. 20). The upper hinge plate of the power seat
recliner mechanism is secured with two screws to the
seat back frame and is concealed beneath the seat
back trim cover and padding. The lower hinge plate
and the motor and drive unit of the power seat
recliner mechanism is secured with two screws to the
seat cushion frame, and is concealed by the outboard
seat cushion side shield.
The power seat recliner cannot be repaired. If the
unit is faulty or damaged, it must be replaced. Refer
toBucket Seat Reclinerin Body for the service
procedure.
OPERATION
The power seat recliner includes a reversible elec-
tric motor that is secured to the lower hinge plate of
the recliner unit. The motor is connected to a gearbox
that moves the upper hinge plate of the power seat
recliner through a screw-type drive unit. The driver
side power seat recliner motor used on models
equipped with the optional memory system also has
a position potentiometer integral to the motor assem-
bly, which electronically monitors the motor position.
DIAGNOSIS AND TESTING - RECLINER MOTOR
Actuate the power seat recliner switch to move the
power seat recliner adjuster in each direction. The
power seat recliner adjuster should move in both
directions. If the power seat recliner adjuster fails to
operate in only one direction, move the adjuster a
short distance in the opposite direction and test
again to be certain that the adjuster is not at its
travel limit. If the power seat recliner adjuster still
fails to operate in only one direction, refer toPower
Seat Switch Diagnosis and Testingin this group.
If the power recliner adjuster fails to operate in
either direction, perform the following tests. For com-
plete circuit diagrams, refer toWiring Diagrams.
(1) Check the power seat circuit breaker in the
junction block. If OK, go to Step 2. If not OK, replace
the faulty power seat circuit breaker.
Fig. 18 Six-Way Power Seat Switches Remove/
Install
1 - SEAT SIDE SHIELD
2 - POWER SEAT SWITCH
3 - SCREWS
Fig. 19 Ten-Way Power Seat Switches Remove/
Install
1 - POWER SEAT SWITCH
2 - SCREWS (2)
3 - POWER LUMBAR SWITCH
4 - SEAT CUSHION SIDE SHIELD
5 - WIRE HARNESS CONNECTOR
8N - 30 POWER SEAT SYSTEMWJ
PASSENGER SEAT SWITCH (Continued)

OPERATION
The power seat track unit includes three reversible
electric motors that are secured to the upper half of
the track unit. Each motor moves the seat adjuster
through a combination of worm-drive gearboxes and
screw-type drive units. Each of the three driver side
power seat track motors used on models equipped
with the optional memory system also has a position
potentiometer integral to the motor assembly, which
electronically monitors the motor position.
The front and rear of the seat are operated by two
separate vertical adjustment motors. These motors
can be operated independently of each other, tilting
the entire seat assembly forward or rearward; or,
they can be operated in unison by selecting the
proper power seat switch functions, which will raise
or lower the entire seat assembly. The third motor is
the horizontal adjustment motor, which moves the
seat track in the forward and rearward directions.
DIAGNOSIS AND TESTING - POWER SEAT
TRACK
Following are tests that will help to diagnose the
hard wired components and circuits of the power seat
system. However, if the vehicle is also equipped with
the optional memory system, these tests may not
prove conclusive in the diagnosis of the driver side
power seat. In order to obtain conclusive testing of
the driver side power seat with the memory system
option, the Programmable Communications Interface
(PCI) data bus network and all of the electronic mod-
ules that provide inputs to, or receive outputs from
the memory system components must be checked.
The most reliable, efficient, and accurate means to
diagnose the driver side power seat with the memory
system option requires the use of a DRBtscan tool
and the proper Diagnostic Procedures manual. The
DRBtscan tool can provide confirmation that the
PCI data bus is functional, that all of the electronic
modules are sending and receiving the proper mes-
sages on the PCI data bus, and that the memory sys-
tem is receiving the proper hard wired inputs and
relaying the proper hard wired outputs to perform its
driver side power seat functions.Actuate the power seat switch to move all three
power seat track adjusters in each direction. The
power seat track adjusters should move in each of
the selected directions. If a power seat track adjuster
fails to operate in only one direction, move the
adjuster a short distance in the opposite direction
and test again to be certain that the adjuster is not
at its travel limit. If the power seat track adjuster
still fails to operate in only one direction, refer to
Power Seat Switch Diagnosis and Testingin this
group. If the power seat track adjuster fails to oper-
ate in more than one direction, perform the following
tests. For complete circuit diagrams, refer toWiring
Diagrams.
(1) Check the power seat circuit breaker in the
junction block. If OK, go to Step 2. If not OK, replace
the faulty power seat circuit breaker.
(2) Check for battery voltage at the power seat cir-
cuit breaker in the junction block. If OK, go to Step
3. If not OK, repair the open fused B(+) circuit to the
fuse in the Power Distribution Center as required.
(3) Remove the outboard seat cushion side shield
from the seat. Disconnect the seat wire harness con-
nector from the power seat switch connector recepta-
cle. Check for battery voltage at the fused B(+)
circuit cavity of the power seat wire harness connec-
tor for the power seat switch. If OK, go to Step 4. If
not OK, repair the open fused B(+) circuit to the
power seat circuit breaker in the junction block as
required.
(4) Check for continuity between the ground cir-
cuit cavity of the power seat wire harness connector
for the power seat switch and a good ground. There
should be continuity. If OK, go to Step 5. If not OK,
repair the open ground circuit to ground as required.
(5) Test the power seat switch. Refer toPower
Seat Switch Diagnosis and Testingin this group.
If the switch tests OK, test the circuits of the power
seat wire harness between the inoperative power seat
track adjuster motor and the power seat switch for
shorts or opens. If the circuits check OK, replace the
faulty power seat track unit. If the circuits are not
OK, repair the power seat wire harness as required.
8N - 32 POWER SEAT SYSTEMWJ
POWER SEAT TRACK (Continued)

INSTALLATION
(1) Position the power window switch to the rear
door trim panel switch receptacle.
(2) Press firmly and evenly on the back of the
power window switch until it snaps into rear door
trim panel switch receptacle.
(3) Install the trim panel onto the rear door. (Refer
to 23 - BODY/DOORS - REAR/TRIM PANEL -
INSTALLATION) for the procedures.
(4) Reconnect the battery negative cable.
WINDOW MOTOR
DESCRIPTION
Power operated front and rear door windows are
standard equipment on this model. Each door has a
permanent magnet reversible electric motor with an
integral right angle gearbox mechanism that oper-
ates the window regulator. In addition, each power
window motor is equipped with an integral self-reset-
ting circuit breaker to protect the motor from over-
loads.
The power window motor gearbox housing is
secured to the window regulator drum housing with
screws. The window regulators used in all four doors
are single vertical post cable-and-drum type. A
molded plastic slider guided by the post is driven by
the regulator cables. The slider raises and lowers the
window glass through a steel lift plate attachment.
Front and rear glass channels within each door guide
and stabilize each end of the glass.
The power window motor and gearbox assembly
cannot be repaired and, if faulty or damaged, the
entire power window motor and gearbox unit must be
replaced. The window regulators are available for
service. (Refer to 23 - BODY/DOOR - FRONT/WIN-
DOW REGULATOR - REMOVAL) or (Refer to 23 -
BODY/DOORS - REAR/WINDOW REGULATOR -
REMOVAL) for the regulator service procedures.
OPERATION
A positive and negative battery connection to the
two motor terminals will cause the power window
motor to rotate in one direction. Reversing the cur-
rent through these same two connections will cause
the motor to rotate in the opposite direction.
When the power window motor operates, it rotates
the regulator cable drum through its gearbox. The
window regulator cable drum is connected through
two cables to the plastic slider on the vertical post.
As the cable drum rotates, it lets cable out on one
side of the drum, and takes cable in on the other side
of the drum. The changes in cable length move the
slider up or down the vertical post, raising or lower-
ing the window glass.If the window regulator or window glass bind,
encounter obstructions, or reach their travel limits it
overloads the power window motor. The overloading
condition causes the power window motor self-reset-
ting circuit breaker to open, which stops the motor
from running.
DIAGNOSIS AND TESTING - WINDOW MOTOR
Before you proceed with this diagnosis, confirm
proper switch operation. (Refer to 8 - ELECTRICAL/
ELECTRONIC CONTROL MODULES/DRIVER
DOOR MODULE - OPERATION) or (Refer to 8 -
ELECTRICAL/POWER WINDOWS/POWER WIN-
DOW SWITCH - OPERATION). For complete circuit
diagrams, refer to the appropriate wiring informa-
tion. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
details of wire harness routing and retention, connec-
tor pin-out information and location views for the
various wire harness connectors, splices and grounds.
(1) Remove the trim panel from the door with the
inoperative power window. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL) or
(Refer to 23 - BODY/DOORS - REAR/TRIM PANEL -
REMOVAL) for the procedures.
(2) Disconnect the door wire harness connector
from the power window motor wire harness connec-
tor. Apply battery current to one cavity of the power
window motor wire harness connector, and apply
ground to the other cavity of the connector. The
power window motor should operate in one direction.
Remember, if the window is in the full up or full
down position, the motor will not operate in that
direction by design. If OK, go to Step 3. If not OK,
replace the faulty power window motor.
(3) Reverse the battery and ground connections to
the two cavities of the power window motor wire har-
ness connector. The power window motor should now
operate in the other direction. Remember, if the win-
dow is in the full up or full down position, the motor
will not operate in that direction by design. If OK, go
to Step 4. If not OK, replace the faulty power window
motor.
(4) If the power window motor operates in both
directions, check the operation of the window glass
and regulator mechanism through its complete up
and down travel. There should be no binding or stick-
ing of the window glass or regulator mechanism
through the entire travel range. If not OK, (Refer to
23 - BODY/DOOR - FRONT/WINDOW REGULATOR
- REMOVAL) or (Refer to 23 - BODY/DOORS -
REAR/WINDOW REGULATOR - REMOVAL) to
check for proper installation or damage of the win-
dow glass mounting and operating hardware.
8N - 38 POWER WINDOWSWJ
POWER WINDOW SWITCH (Continued)