pcm wiring JEEP GRAND CHEROKEE 2003 WJ / 2.G User Guide

This vehicle also offers several customer program-
mable features, which allows the selection of several
optional electronic features to suit individual prefer-
ences. (Refer to 8 - ELECTRICAL/OVERHEAD CON-
SOLE/ELECTRONIC VEHICLE INFO CENTER -
DESCRIPTION). Customer programmable feature
options affecting the power door lock system include:
²Auto Door Locks- Automatically locks all of
the vehicle doors and the liftgate when the vehicle
reaches a speed of about 24 kilometers-per-hour (15
miles-per-hour) with 10% throttle tip-in.
²Auto Unlock on Exit- Automatically unlocks
all of the vehicle doors and the liftgate when the
driver side front door is opened, if the vehicle is
stopped and the transmission gear selector is in the
Park or Neutral positions. This feature is linked to
the Auto Door Locks feature, and will only occur one
time following each Auto Door Lock event.
The power lock system for this vehicle can also be
operated remotely using the standard equipment
Remote Keyless Entry (RKE) system radio frequency
transmitters. (Refer to 8 - ELECTRICAL/POWER
LOCKS - DESCRIPTION - REMOTE KEYLESS
ENTRY SYSTEM).
The components of the power lock system include:
²Driver Door Module (DDM)
²Passenger Door Module (PDM)
²PCI Bus Messages
²Power Lock Motors
Certain functions and features of the power lock
system rely upon resources shared with other elec-
tronic modules in the vehicle over the Programmable
Communications Interface (PCI) data bus network.
The PCI data bus network allows the sharing of sen-
sor information. This helps to reduce wire harness
complexity, internal controller hardware, and compo-
nent sensor current loads. At the same time, this sys-
tem provides increased reliability, enhanced
diagnostics, and allows the addition of many new fea-
ture capabilities. For proper diagnosis of these elec-
tronic modules or of the PCI data bus network, the
use of a DRBIIItscan tool and the appropriate diag-
nostic information are required.
The other electronic modules that may affect power
lock system operation are as follows:
²Body Control Module (BCM)- (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/BODY CONTROL/CENTRAL TIMER MOD-
ULE - DESCRIPTION).
²Electronic Vehicle Information Center
(EVIC)- (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE/ELECTRONIC VEHICLE INFO CENTER
- DESCRIPTION).
²Powertrain Control Module (PCM)- (Refer
to 8 - ELECTRICAL/ELECTRONIC CONTROLMODULES/POWERTRAIN CONTROL MODULE -
DESCRIPTION).
Hard wired circuitry connects the power lock sys-
tem components to the electrical system of the vehi-
cle. These hard wired circuits are integral to several
wire harnesses, which are routed throughout the
vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the power lock sys-
tem components through the use of a combination of
soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
DESCRIPTION - REMOTE KEYLESS ENTRY
SYSTEM
A Radio Frequency (RF) type Remote Keyless
Entry (RKE) system is standard factory-installed
equipment on this model. The RKE system allows
the use of a remote battery-powered radio transmit-
ter to control the power lock system. The RKE
receiver operates on non-switched battery current
through a fuse in the Power Distribution Center
(PDC), so that the system remains operational,
regardless of the ignition switch position.
In addition to Lock and Unlock buttons, the RKE
transmitters are also equipped with a Panic button.
If the Panic button on the RKE transmitter is
depressed, the horn will sound and the exterior lights
will flash on the vehicle for about three minutes, or
until the Panic button is depressed a second time, if
ignition is in the Off position. A vehicle speed of
about 24 kilometers-per-hour (15 miles-per-hour) will
also cancel the panic event.
The RKE system can also perform other functions
on this vehicle. If the vehicle is equipped with the
optional Vehicle Theft Security System (VTSS), the
RKE transmitter will arm the VTSS when the Lock
button is depressed, and disarm the VTSS when the
Unlock button is depressed. (Refer to 8 - ELECTRI-
CAL/VEHICLE THEFT SECURITY - DESCRIPTION
- VEHICLE THEFT SECURITY SYSTEM). If the
vehicle is equipped with the optional Memory Sys-
tem, each of the two numbered and color-coded RKE
transmitters can be used to recall the stored driver
side front seat position, both outside power rear view
mirror positions, and the radio station presets for the
two assigned drivers. (Refer to 8 - ELECTRICAL/
POWER SEATS - DESCRIPTION - MEMORY SYS-
TEM).
8N - 2 POWER LOCKSWJ
POWER LOCKS (Continued)

The RKE system includes two transmitters when
the vehicle is shipped from the factory, but the sys-
tem can retain the vehicle access codes of up to four
transmitters. The transmitter codes are retained in
the RKE receiver memory, even if the battery is dis-
connected. If an RKE transmitter is faulty or lost,
new transmitter vehicle access codes can be pro-
grammed into the system using a DRBIIItscan tool
and the appropriate diagnostic information.
This vehicle also offers several customer program-
mable features, which allows the selection of several
optional electronic features to suit individual prefer-
ences. (Refer to 8 - ELECTRICAL/OVERHEAD CON-
SOLE/ELECTRONIC VEHICLE INFO CENTER -
DESCRIPTION). Customer programmable feature
options affecting the RKE system include:
²Remote Unlock- Allows the option of having
only the driver side front door unlock when the RKE
transmitter Unlock button is depressed the first time
and the remaining doors and the liftgate unlock
when the button is depressed a second time, or hav-
ing all doors and the liftgate unlock upon the first
depression of the RKE transmitter Unlock button.
²Remote Linked to Memory- If the vehicle is
equipped with the Memory System, this feature
allows the option of having the RKE transmitter
Unlock button activate the recall of the stored set-
tings, or having the recall function assigned solely to
the memory switch on the driver side front door trim
panel.
²Sound Horn on Lock- Allows the option of
having the horn sound a short chirp as an audible
verification that the doors have locked, or having no
audible verification.
²Flash Lights with Lock- Allows the option of
having the lights flash as an optical verification that
the doors have locked, or having no optical verifica-
tion.
This group covers the following components of the
RKE system:
²RKE Receiver
²RKE Transmitter
Certain functions and features of the RKE system
rely upon resources shared with other electronic
modules in the vehicle over the Programmable Com-
munications Interface (PCI) data bus network. The
PCI data bus network allows the sharing of sensor
information. This helps to reduce wire harness com-
plexity, internal controller hardware, and component
sensor current loads. At the same time, this system
provides increased reliability, enhanced diagnostics,
and allows the addition of many new feature capabil-
ities. For diagnosis of these electronic modules or of
the PCI data bus network, the use of a DRBIIItscan
tool and the appropriate diagnostic information are
required.The other electronic modules that may affect RKE
system operation are as follows:
²Body Control Module (BCM)- (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/BODY CONTROL/CENTRAL TIMER MOD-
ULE - DESCRIPTION).
²Driver Door Module (DDM)- (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/DOOR MODULE - DESCRIPTION).
²Electronic Vehicle Information Center
(EVIC)- (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE/ELECTRONIC VEHICLE INFO CENTER
- DESCRIPTION).
²Passenger Door Module (PDM)- (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/DOOR MODULE - DESCRIPTION).
²Powertrain Control Module (PCM)- (Refer
to 8 - ELECTRICAL/ELECTRONIC CONTROL
MODULES/POWERTRAIN CONTROL MODULE -
DESCRIPTION).
Hard wired circuitry connects the RKE system
components via the PDM to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the RKE system com-
ponents through the use of a combination of soldered
splices, splice block connectors, and many different
types of wire harness terminal connectors and insu-
lators. Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, further
details on wire harness routing and retention, as well
as pin-out and location views for the various wire
harness connectors, splices and grounds.
COMBINATION FLASHER
The combination flasher is a smart relay that func-
tions as both the turn signal system and the hazard
warning system flasher. The combination flasher con-
tains active electronic Integrated Circuitry (IC) ele-
ments. This flasher can be energized by the BCM to
flash all of the park/turn signal/front side marker
lamps as an optical alert for the RKE panic function
and, if the Flash Lights with Lock programmable fea-
ture is enabled, as an optical verification for the RKE
lock event. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/COMBINATION FLASHER
- DESCRIPTION).
HORN RELAY
The horn relay is a electromechanical device that
switches battery current to the horn when the horn
switch grounds the relay coil. The horn relay is
located in the Power Distribution Center (PDC) in
WJPOWER LOCKS 8N - 3
POWER LOCKS (Continued)

²Ten-way power drivers and passenger seats
with Memory- This power seat option is standard
on Overland models and optional on Limited models.
This option includes a six-way adjustable seat cush-
ion track with power seat back recliners and power
lumbar supports. Heated Seats are standard with
this option.
Refer toHeated Seat Systemfor more informa-
tion on the heated seat option. Refer toMemory
Systemin the Memory System section of this group
for more information on the memory system.
The power seat system includes the following com-
ponents:
²Power lumbar adjuster (ten-way power seat
only)
²Power lumbar switch (ten-way power seat only)
²Power seat recliner (ten-way power seat only)
²Power seat switch
²Power seat track.
Refer toPower Seatin Wiring Diagrams for com-
plete circuit diagrams. Following are general descrip-
tions of the major components in the power seat/
memory seat system.
DESCRIPTION - MEMORY SYSTEM
An electronic memory system is standard equip-
ment on the Limited model. The memory system is
able to store and recall the driver side power seat
positions (including the power recliner position), and
both outside power mirror positions for two drivers.
For vehicles with a radio connected to the Program-
mable Communications Interface (PCI) data bus net-
work, the memory system is also able to store and
recall up to twenty - ten AM and ten FM - radio sta-
tion presets for two drivers. The memory system also
will store and recall the last station listened to for
each driver, even if it is not one of the twenty preset
stations.
The memory system will automatically return to
all of these settings when the corresponding num-
bered and color-coded button (Driver 1 - Black, or
Driver 2 - Gray) of the memory switch on the driver
side front door trim panel is depressed, or when the
doors are unlocked using the corresponding num-
bered and color-coded (Driver 1 - Black, or Driver 2 -
Gray) Remote Keyless Entry (RKE) transmitter. A
customer programmable feature of the memory sys-
tem allows the RKE recall of memory features to be
disabled in cases where there are more than two
drivers of the vehicle.
The memory system also has a customer program-
mable easy exit feature that will move the driver
seat rearward 55 millimeters (two inches) or to the
end of its travel, whichever occurs first, when the key
is removed from the ignition switch lock cylinder.A Memory Seat Module (MSM) or Memory Heated
Seat Module (MHSM) are used on this model to con-
trol and integrate the many electronic functions and
features included in the memory system. On vehicles
equipped with the heated seat system option, the
MHSM also controls the functions and features of
that system.
The memory system includes the following compo-
nents:
²Memory seat module (or memory heated seat
module)
²Memory switch
²Position potentiometers on both outside power
mirrors
²Position potentiometers on the driver side power
seat track and power seat recliner motors.
²Radio receiver (if PCI data bus capable).
Certain functions and features of the memory sys-
tem rely upon resources shared with other electronic
modules in the vehicle over the Programmable Com-
munications Interface (PCI) data bus network. The
PCI data bus network allows the sharing of sensor
information. This helps to reduce wire harness com-
plexity, internal controller hardware, and component
sensor current loads. At the same time, this system
provides increased reliability, enhanced diagnostics,
and allows the addition of many new feature capabil-
ities. For diagnosis of these electronic modules or of
the PCI data bus network, the use of a DRBtscan
tool and the proper Diagnostic Procedures manual
are recommended.
The other electronic modules that may affect mem-
ory system operation are as follows:
²Body Control Module (BCM)- Refer toBody
Control Modulein Electronic Control Modules for
more information.
²Driver Door Module (DDM)- Refer toDoor
Modulein Electronic Control Modules for more
information.
²Electronic Vehicle Information Center
(EVIC)- Refer toElectronic Vehicle Information
Centerin Overhead Console Systems for more infor-
mation.
²Passenger Door Module (PDM)- Refer to
Door Modulein Electronic Control Modules for
more information.
²Powertrain Control Module (PCM)- Refer to
Powertrain Control Modulein Electronic Control
Modules for more information.
²Radio Receiver- Refer toRadio Receiverin
Audio Systems for more information.
Refer toHeated Seat Systemfor more informa-
tion on this system. Refer toRemote Keyless Entry
Systemin Power Lock Systems for more information
on the RKE system. Refer toPower Mirrorin
Power Mirror Systems for more information on the
WJPOWER SEAT SYSTEM 8N - 19
POWER SEAT SYSTEM (Continued)

(8) Connect negative battery cable at battery.
(9) Before starting engine, operate accelerator
pedal to check for any binding.
SERVO
DESCRIPTION
The servo unit consists of a solenoid valve body,
and a vacuum chamber. The solenoid valve body con-
tains three solenoids:
²Vacuum
²Vent
²Dump
The vacuum chamber contains a diaphragm with a
cable attached to control the throttle linkage.
OPERATION
The Powertrain Control Module (PCM) controls the
solenoid valve body. The solenoid valve body controls
the application and release of vacuum to the dia-
phragm of the vacuum servo. The servo unit cannot
be repaired and is serviced only as a complete assem-
bly.
Power is supplied to the servo's by the PCM
through the brake switch. The PCM controls the
ground path for the vacuum and vent solenoids.The dump solenoid is energized anytime it receives
power. If power to the dump solenoid is interrupted,
the solenoid dumps vacuum in the servo. This pro-
vides a safety backup to the vent and vacuum sole-
noids.
The vacuum and vent solenoids must be grounded
at the PCM to operate. When the PCM grounds the
vacuum servo solenoid, the solenoid allows vacuum
to enter the servo and pull open the throttle plate
using the cable. When the PCM breaks the ground,
the solenoid closes and no more vacuum is allowed to
enter the servo. The PCM also operates the vent sole-
noid via ground. The vent solenoid opens and closes a
passage to bleed or hold vacuum in the servo as
required.
The PCM duty cycles the vacuum and vent sole-
noids to maintain the set speed, or to accelerate and
decelerate the vehicle. To increase throttle opening,
the PCM grounds the vacuum and vent solenoids. To
decrease throttle opening, the PCM removes the
grounds from the vacuum and vent solenoids. When
the brake is released, if vehicle speed exceeds 30
mph to resume, 35 mph to set, and the RES/ACCEL
switch has been depressed, ground for the vent and
vacuum circuits is restored.
REMOVAL
The speed control servo is attached to a bracket.
The bracket and servo assembly are located below
the battery tray.
(1) Disconnect negative battery cable at battery.
(2) Disconnect positive battery cable at battery.
(3) Remove air cleaner housing at top of throttle
body and disconnect servo cable at throttle body.
Refer to Servo Cable Removal/Installation.
(4) Remove battery from battery tray.
(5) Disconnect wiring at battery tray.
(6) Disconnect positive battery cable at Power Dis-
tribution Center (PDC).
(7) Loosen PDC at battery tray.
(8) Remove 4 battery tray bolts. One of these bolts
attaches to speed control bracket flange that sup-
ports battery tray. While removing battery tray, dis-
connect battery temperature sensor electrical
connector at sensor.
(9) Disconnect vacuum line at servo vacuum hose
fitting (Fig. 5) .
(10) Disconnect electrical connector at servo (Fig.
5) .
If servo and mounting bracket are being removed
as one assembly, remove two mounting nuts (Fig. 5) .
These are located above right-front tire. Remove
inner fender clips and pry inner fender back slightly
to gain access to mounting nuts.
Fig. 4 Speed Control Cable at BracketÐ4.7L V-8
Engine
1 - PLASTIC CABLE MOUNT
2 - SPEED CONTROL CABLE
3 - BRACKET
4 - SLIDE FOR REMOVAL
WJSPEED CONTROL 8P - 5
CABLE (Continued)

ods may not prove conclusive in the diagnosis of the
Body Control Module (BCM), the Rain Sensor Mod-
ule (RSM), the Powertrain Control Module (PCM) or
the inputs to or outputs from these modules that con-
trol the various front wiper and washer system oper-
ating modes. The most reliable, efficient, and
accurate means to diagnose the BCM, the RSM, the
PCM or the BCM inputs and outputs related to the
various front wiper and washer system operating
modes requires the use of a DRBIIItscan tool. Refer
to the appropriate diagnostic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
FRONT WASHER SYSTEM
The diagnosis found here addresses an electrically
inoperative washer system. If the washer pump/mo-
tor operates, but no washer fluid is emitted from the
front washer nozzles, be certain to check the fluid
level in the reservoir. Also inspect the front washer
system components as required. (Refer to 8 - ELEC-
TRICAL/FRONT WIPERS/WASHERS - INSPEC-
TION). Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, details
of wire harness routing and retention, connector pin-
out information and location views for the various
wire harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Turn the ignition switch to the On position.
Turn the control knob on the control stalk of the
right (wiper) multi-function switch to the Low or
High wiper position. Check whether the front wiper
system is operating. If OK, go to Step 2. If not OK,
test and repair the front wiper system before con-
tinuing with these tests. Refer to FRONT WIPER
SYSTEM
(2) Turn the control knob on the control stalk of
the right (wiper) multi-function switch to the Off
position. Pull the control stalk of the right (wiper)
multi-function switch toward the steering wheel to
close the front washer switch. The front washer
pump should operate and the front wipers should
operate for about three sweep cycles after the switch
is released before they park. If the front wipers are
OK, but the front washers are not, go to Step 3. If
the front washers are OK, but the front wipers are
not, go to Step 5.
(3) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the left headlamp and dash wire harness
connector for the front washer pump/motor from the
pump/motor connector receptacle. Check for continu-
ity between the ground circuit cavity of the left head-
lamp and dash wire harness connector for the front
washer pump/motor and a good ground. There should
be continuity. If OK, go to Step 4. If not OK, repair
the open ground circuit to ground (G106) as required.
(4) Reconnect the battery negative cable. Turn the
ignition switch to the On position. While pulling the
control stalk of the right (wiper) multi-function
switch toward the steering wheel to close the front
washer switch, check for battery voltage at the
washer pump switch sense circuit cavity of the left
headlamp and dash wire harness connector for the
front washer pump/motor unit. If OK, replace the
faulty front washer pump/motor. If not OK, repair
the open washer pump switch sense circuit between
the right (wiper) multi-function switch and the front
washer pump/motor unit as required.
(5) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the instrument panel wire harness con-
nector (Connector C2) for the Body Control Module
(BCM) from the BCM connector receptacle. Recon-
nect the battery negative cable. Turn the ignition
switch to the On position. While pulling the control
stalk of the right (wiper) multi-function switch
toward the steering wheel to close the front washer
WJFRONT WIPERS/WASHERS 8R - 7
FRONT WIPERS/WASHERS (Continued)

function switch provides a resistor multiplexed out-
put to the Body Control Module (BCM) on a
windshield wiper switch mux circuit, and the BCM
responds by energizing the wiper on/off relay in the
Power Distribution Center (PDC) to operate the front
wiper motor momentarily at low speed to provide the
front wiper mist mode.
²Intermittent Front Wipe Mode- On models
not equipped with the optional automatic wiper sys-
tem, the control knob on the end of the right (wiper)
multi-function switch control stalk is rotated to one
of five minor intermediate detents to select the
desired intermittent front wipe delay interval. The
control knob is rotated rearward (counterclockwise)
to increase the delay, or forward (clockwise) to
decrease the delay. The right (wiper) multi-function
switch provides a resistor multiplexed output to the
Body Control Module (BCM) on a windshield wiper
switch mux circuit. The BCM responds by monitoring
electronic vehicle speed messages received from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus,
then energizing the wiper on/off relay in the Power
Distribution Center (PDC) to operate the front wiper
motor at the proper delay intervals.
²Intermittent Rear Wipe Mode- The control
ring on the right (wiper) multi-function switch con-
trol stalk is rotated to the center detent to select the
intermittent rear wiper mode. The right (wiper)
multi-function switch provides a battery current out-
put to the rear wiper motor on a rear wiper motor
delay control circuit to signal the rear wiper module
to operate the rear wiper in the intermittent wipe
mode.
²Rear Washer Mode- The right (wiper) multi-
function switch control stalk is pushed forward
toward the instrument panel to a momentary posi-
tions to activate the rear washer pump/motor in the
rear washer mode. The rear washer pump will con-
tinue to operate in the rear washer mode until the
control stalk is released. The right (wiper) multi-
function switch provides battery current on a rear
washer pump motor control circuit to energize the
rear washer pump in the rear washer mode.DIAGNOSIS AND TESTING - RIGHT MULTI-
FUNCTION SWITCH
Be certain to perform the diagnosis for the front
wiper system, front washer system, rear wiper sys-
tem, and/or rear washer system before testing the
right multi-function switch. (Refer to 8 - ELECTRI-
CAL/FRONT WIPERS/WASHERS - DIAGNOSIS
AND TESTING) or (Refer to 8 - ELECTRICAL/REAR
WIPERS/WASHERS - DIAGNOSIS AND TESTING).
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE PASSIVE RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG. SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE PASSIVE RESTRAINT
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the right multi-function switch from
the steering column and disconnect the instrument
panel wire harness connector for the switch from the
switch connector receptacle.
(3) Using an ohmmeter, check the right multi-func-
tion switch continuity and resistances at the switch
terminals as shown in the Right Multi-Function
Switch test chart (Fig. 17).
8R - 22 FRONT WIPERS/WASHERSWJ
RIGHT MULTI-FUNCTION SWITCH (Continued)

(9) Lower the engine until it is properly located on
the engine mounts.
(10) Install the through bolts and tighten the nuts.
(11) Lower the jack stand and remove the piece of
wood.
(12) Install the engine flywheel and transmission
torque converter housing access cover.
(13) Install the engine starter motor. (Refer to 8 -
ELECTRICAL/STARTING/STARTER MOTOR -
INSTALLATION).
(14) Connect the exhaust pipe to the hanger and to
the engine exhaust manifold.
(15) Install transmission oil cooling lines (if
equipped) and oxygen sensor wiring supports that
attach to the oil pan studs.
(16) Install the oil pan drain plug (Fig. 81).
Tighten the plug to 34 N´m (25 ft. lbs.) torque.
(17) Lower the vehicle.
(18) Connect negative cable to battery.
(19) Fill the oil pan with engine oil to the specified
level.
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR
HANDS NEAR THE PULLEYS, BELTS OR FAN. DO
NOT WEAR LOOSE CLOTHING.
(20) Start the engine and inspect for leaks.
ENGINE OIL PRESSURE
SENSOR
DESCRIPTION
The 3±wire, solid-state engine oil pressure sensor
(sending unit) is located in an engine oil pressure
gallery.
OPERATION
The oil pressure sensor uses three circuits. They
are:
²A 5±volt power supply from the Powertrain Con-
trol Module (PCM)
²A sensor ground through the PCM's sensor
return
²A signal to the PCM relating to engine oil pres-
sure
The oil pressure sensor has a 3±wire electrical
function very much like the Manifold Absolute Pres-
sure (MAP) sensor. Meaning different pressures
relate to different output voltages.
A 5±volt supply is sent to the sensor from the PCM
to power up the sensor. The sensor returns a voltage
signal back to the PCM relating to engine oil pres-
sure. This signal is then transferred (bussed) to theinstrument panel on either a CCD or PCI bus circuit
(depending on vehicle line) to operate the oil pressure
gauge and the check gauges lamp. Ground for the
sensor is provided by the PCM through a low-noise
sensor return.
OIL PUMP
REMOVAL
A gear-type oil pump is mounted at the underside
of the cylinder block opposite the No.4 main bearing.
(1) Drain the engine oil.
(2) Remove the oil pan (Refer to 9 - ENGINE/LU-
BRICATION/OIL PAN - REMOVAL).
(3) Remove the pump-to-cylinder block attaching
bolts. Remove the pump assembly with gasket (Fig.
82).
CAUTION: If the oil pump is not to be serviced, DO
NOT disturb position of oil inlet tube and strainer
assembly in pump body. If the tube is moved within
the pump body, a replacement tube and strainer
assembly must be installed to assure an airtight
seal.
Fig. 82 Oil Pump Assembly
1 - OIL FILTER ADAPTOR
2 - BLOCK
3 - GASKET
4 - OIL INLET TUBE
5 - OIL PUMP
6 - STRAINER ASSEMBLY
7 - ATTACHING BOLTS
9 - 56 ENGINE - 4.0LWJ
OIL PAN (Continued)

The sensor is a hall effect device combined with an
internal magnet. It is also sensitive to steel within a
certain distance from it.
On 4.0L 6-cylinder engines, the flywheel/drive
plate has 3 sets of four notches at its outer edge (Fig.
19).
The notches cause a pulse to be generated when
they pass under the sensor. The pulses are the input
to the PCM. For each engine revolution there are 3
sets of four pulses generated.
The trailing edge of the fourth notch, which causes
the pulse, is four degrees before top dead center
(TDC) of the corresponding piston.
The engine will not operate if the PCM does not
receive a crankshaft position sensor input.
OPERATION - 4.7L
Engine speed and crankshaft position are provided
through the crankshaft position sensor. The sensor
generates pulses that are the input sent to the pow-
ertrain control module (PCM). The PCM interprets
the sensor input to determine the crankshaft posi-
tion. The PCM then uses this position, along with
other inputs, to determine injector sequence and igni-
tion timing.
The sensor is a hall effect device combined with an
internal magnet. It is also sensitive to steel within a
certain distance from it.On the 4.7L V±8 engine, a tonewheel is bolted to
the engine crankshaft (Fig. 20). This tonewheel has
sets of notches at its outer edge (Fig. 20).
The notches cause a pulse to be generated when
they pass under the sensor. The pulses are the input
to the PCM.
REMOVAL
REMOVAL - 4.0L
The Crankshaft Position (CKP) sensor is mounted
to the transmission bellhousing at the left/rear side
of the engine block (Fig. 21). The sensoris adjust-
ableand is attached with one bolt. A wire shield/
router is attached to the sensor (Fig. 21).
(1) Disconnect sensor pigtail harness (3±way con-
nector) from main engine wiring harness.
(2) Remove sensor mounting bolt.
(3) Remove wire shield and sensor.
REMOVAL - 4.7L
The Crankshaft Position (CKP) sensor is bolted to
the side of the engine cylinder block above the
starter motor (Fig. 22). It is positioned into a
machined hole at the side of the engine block.
(1) Remove starter motor. Refer to Starter Remov-
al/Installation.
Fig. 19 CKP Sensor OperationÐ4.0L 6-Cyl. Engine
1 - CRANKSHAFT POSITION SENSOR
2 - FLYWHEEL
3 - FLYWHEEL NOTCHES
Fig. 20 CKP Sensor Operation and TonewheelÐ4.7L
V±8 Engine
1 - TONEWHEEL
2 - NOTCHES
3 - CRANKSHAFT POSITION SENSOR
4 - CRANKSHAFT
WJFUEL INJECTION 14 - 41
CRANKSHAFT POSITION SENSOR (Continued)

(5) Push sensor against flywheel/drive plate. With
sensor pushed against flywheel/drive plate, tighten
mounting bolt to 7 N´m (60 in. lbs.) torque.
(6) Route sensor wiring harness into wire shield.
(7) Connect sensor pigtail harness electrical con-
nector to main wiring harness.
INSTALLATION - 4.7L
(1) Clean out machined hole in engine block.
(2) Apply a small amount of engine oil to sensor
o-ring.
(3) Install sensor into engine block with a slight
rocking action. Do not twist sensor into position as
damage to o-ring may result.
CAUTION: Before tightening sensor mounting bolt,
be sure sensor is completely flush to cylinder
block. If sensor is not flush, damage to sensor
mounting tang may result.
(4) Install mounting bolt and tighten to 28 N´m
(21 ft. lbs.) torque.
(5) Connect electrical connector to sensor.
(6) Install starter motor. Refer to Starter Removal/
Installation.
FUEL INJECTOR
DESCRIPTION
A separate fuel injector (Fig. 24) is used for each
individual cylinder.
OPERATION
OPERATION
The fuel injectors are electrical solenoids. The
injector contains a pintle that closes off an orifice at
the nozzle end. When electric current is supplied to
the injector, the armature and needle move a short
distance against a spring, allowing fuel to flow out
the orifice. Because the fuel is under high pressure, a
fine spray is developed in the shape of a pencil
stream. The spraying action atomizes the fuel, add-
ing it to the air entering the combustion chamber.
The top (fuel entry) end of the injector (Fig. 24) is
attached into an opening on the fuel rail.
The nozzle (outlet) ends of the injectors are posi-
tioned into openings in the intake manifold just
above the intake valve ports of the cylinder head.
The engine wiring harness connector for each fuel
injector is equipped with an attached numerical tag
(INJ 1, INJ 2 etc.). This is used to identify each fuel
injector.
The injectors are electrically energized, individu-
ally and in a sequential order by the Powertrain Con-
trol Module (PCM). The PCM will adjust injector
pulse width by switching the ground path to each
individual injector on and off. Injector pulse width is
the period of time that the injector is energized. The
PCM will adjust injector pulse width based on vari-
ous inputs it receives.
Battery voltage is supplied to the injectors through
the ASD relay.
The PCM determines injector pulse width based on
various inputs.
OPERATION - PCM OUTPUT
The nozzle ends of the injectors are positioned into
openings in the intake manifold just above the intake
valve ports of the cylinder head. The engine wiring
harness connector for each fuel injector is equipped
with an attached numerical tag (INJ 1, INJ 2 etc.).
This is used to identify each fuel injector with its
respective cylinder number.
The injectors are energized individually in a
sequential order by the Powertrain Control Module
(PCM). The PCM will adjust injector pulse width by
switching the ground path to each individual injector
on and off. Injector pulse width is the period of time
that the injector is energized. The PCM will adjust
injector pulse width based on various inputs it
receives.
Battery voltage (12 volts +) is supplied to the injec-
tors through the ASD relay. The ASD relay will shut-
down the 12 volt power source to the fuel injectors if
the PCM senses the ignition is on, but the engine is
not running. This occurs after the engine has not
been running for approximately 1.8 seconds.
Fig. 24 Fuel InjectorÐ4.0L/4.7L Engines
1 - FUEL INJECTOR
2 - NOZZLE
3 - TOP (FUEL ENTRY)
WJFUEL INJECTION 14 - 43
CRANKSHAFT POSITION SENSOR (Continued)

The other two heater elements (downstream sen-
sors 1/2 and 2/2) are controlled by the downstream
heater relay through output signals from the PCM.
To avoid a large simultaneous current surge, power
is delayed to the 2 downstream heater elements by
the PCM for approximately 2 seconds.
REMOVAL
(1) Remove PDC cover.
(2) Remove relay from PDC.
(3) Check condition of relay terminals and PDC
connector terminals for damage or corrosion. Repair
if necessary before installing relay.
(4) Check for pin height (pin height should be the
same for all terminals within the PDC connector).
Repair if necessary before installing relay.
INSTALLATION
(1) Install relay to PDC.
(2) Install cover to PDC.
O2S SENSOR
DESCRIPTION
The Oxygen Sensors (O2S) are attached to, and
protrude into the vehicle exhaust system. Depending
on the emission package, the vehicle may use a total
of either 2 or 4 sensors.
Federal Emissions Package:Two sensors are
used: upstream (referred to as 1/1) and downstream
(referred to as 1/2). With this emission package, the
upstream sensor (1/1) is located just before the main
catalytic convertor. The downstream sensor (1/2) is
located just after the main catalytic convertor.
4.7L V-8 With California Emissions Package:
On this emissions package, 4 sensors are used: 2
upstream (referred to as 1/1 and 2/1) and 2 down-
stream (referred to as 1/2 and 2/2). With this emis-
sion package, the right upstream sensor (2/1) is
located in the right exhaust downpipe just before the
mini-catalytic convertor. The left upstream sensor
(1/1) is located in the left exhaust downpipe just
before the mini-catalytic convertor. The right down-
stream sensor (2/2) is located in the right exhaust
downpipe just after the mini-catalytic convertor, and
before the main catalytic convertor. The left down-
stream sensor (1/2) is located in the left exhaust
downpipe just after the mini-catalytic convertor, and
before the main catalytic convertor.
4.0L 6±Cylinder With California Emissions
Package:On this emissions package, 4 sensors are
used: 2 upstream (referred to as 1/1 and 2/1) and 2
downstream (referred to as 1/2 and 2/2). With this
emission package, the rear/upper upstream sensor
(2/1) is located in the exhaust downpipe just beforethe rear mini-catalytic convertor. The front/upper
upstream sensor (1/1) is located in the exhaust down-
pipe just before the front mini-catalytic convertor.
The rear/lower downstream sensor (2/2) is located in
the exhaust downpipe just after the rear mini-cata-
lytic convertor, and before the main catalytic conver-
tor. The front/lower downstream sensor (1/2) is
located in the exhaust downpipe just after the front
mini-catalytic convertor, and before the main cata-
lytic convertor.
OPERATION
An O2 sensor is a galvanic battery that provides
the PCM with a voltage signal (0-1 volt) inversely
proportional to the amount of oxygen in the exhaust.
In other words, if the oxygen content is low, the volt-
age output is high; if the oxygen content is high the
output voltage is low. The PCM uses this information
to adjust injector pulse-width to achieve the
14.7±to±1 air/fuel ratio necessary for proper engine
operation and to control emissions.
The O2 sensor must have a source of oxygen from
outside of the exhaust stream for comparison. Cur-
rent O2 sensors receive their fresh oxygen (outside
air) supply through the O2 sensor case housing.
Four wires (circuits) are used on each O2 sensor: a
12±volt feed circuit for the sensor heating element; a
ground circuit for the heater element; a low-noise
sensor return circuit to the PCM, and an input cir-
cuit from the sensor back to the PCM to detect sen-
sor operation.
Oxygen Sensor Heaters/Heater Relays:
Depending on the emissions package, the heating ele-
ments within the sensors will be supplied voltage
from either the ASD relay, or 2 separate oxygen sen-
sor relays. Refer to Wiring Diagrams to determine
which relays are used.
The O2 sensor uses a Positive Thermal Co-efficient
(PTC) heater element. As temperature increases,
resistance increases. At ambient temperatures
around 70ÉF, the resistance of the heating element is
approximately 4.5 ohms on 4.0L engines. It is
approximately 13.5 ohms on the 4.7L engine. As the
sensor's temperature increases, resistance in the
heater element increases. This allows the heater to
maintain the optimum operating temperature of
approximately 930É-1100ÉF (500É-600É C). Although
the sensors operate the same, there are physical dif-
ferences, due to the environment that they operate
in, that keep them from being interchangeable.
Maintaining correct sensor temperature at all
times allows the system to enter into closed loop
operation sooner. Also, it allows the system to remain
in closed loop operation during periods of extended
idle.
14 - 50 FUEL INJECTIONWJ
O2S HEATER RELAY (Continued)