throttle position sensor JEEP GRAND CHEROKEE 2003 WJ / 2.G User Guide

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay . . . 8W-30-23, 35, 39, 41, 42
A/C Pressure Transducer........ 8W-30-21, 42, 45, 31
Accelerator Pedal Position Sensor........ 8W-30-37, 48
Adjustable Pedals Module................ 8W-30-33
Adjustable Pedals Motor/Sensor Assembly.... 8W-30-33
Adjustable Pedals Switch................ 8W-30-33
Auto Shut Down Relay...... 8W-30-8, 9, 12, 24, 25, 26,
27, 28, 29, 30, 35, 39, 41
Battery Temperature Sensor.......... 8W-30-2, 11, 50
Body Control Module................... 8W-30-46
Boost Pressure Sensor.................. 8W-30-45
Brake Lamp Switch.............. 8W-30-4, 5, 32, 51
Camshaft Position Sensor........ 8W-30-18, 19, 20, 49
Capacitor........................... 8W-30-12
Capacitor No. 1....................... 8W-30-16
Capacitor No. 2....................... 8W-30-17
Clockspring...................... 8W-30-4, 5, 38
Coil On Plug No. 1.................... 8W-30-17
Coil On Plug No. 2.................... 8W-30-16
Coil On Plug No. 3.................... 8W-30-17
Coil On Plug No. 4.................... 8W-30-16
Coil On Plug No. 5.................... 8W-30-17
Coil On Plug No. 6.................... 8W-30-16
Coil On Plug No. 7.................... 8W-30-17
Coil On Plug No. 8.................... 8W-30-16
Coil Rail............................ 8W-30-12
Controller Antilock Brake........... 8W-30-2, 36, 51
Crankcase Heater..................... 8W-30-35
Crankshaft Position Sensor....... 8W-30-18, 19, 20, 49
Data Link Connector............... 8W-30-6, 7, 46
Diagnostic Junction Port.......... 8W-30-6, 7, 33, 46
EGR Solenoid........................ 8W-30-50
Electronic Speed Control Servo........... 8W-30-4, 5
Engine Control Module.... 8W-30-34, 35, 36, 37, 38, 39,
40, 41, 42, 43, 44, 45,
46, 47, 48, 49, 50, 51
Engine Coolant Temperature Sensor . . . 8W-30-21, 22, 47
Engine Oil Pressure Sensor......... 8W-30-21, 22, 45
Engine Starter Motor Relay......... 8W-30-18, 19, 39
EVAP/Purge Solenoid.................. 8W-30-4, 5
Fuel Injector No. 1............... 8W-30-13, 15, 44
Fuel Injector No. 2............... 8W-30-13, 14, 44
Fuel Injector No. 3............... 8W-30-13, 15, 44
Fuel Injector No. 4............... 8W-30-13, 14, 44
Fuel Injector No. 5............... 8W-30-13, 15, 44
Fuel Injector No. 6.................. 8W-30-13, 14
Fuel Injector No. 7..................... 8W-30-15
Fuel Injector No. 8..................... 8W-30-14
Fuel Pressure Sensor................... 8W-30-37
Fuel Pressure Solenoid.................. 8W-30-47
Fuel Pump Module.................... 8W-30-10
Fuel Pump Relay.................. 8W-30-8, 9, 10
Fuel Tank Module..................... 8W-30-45
Fuse 6........................... 8W-30-8, 42
Fuse 10............................ 8W-30-33
Fuse 11............................ 8W-30-43
Fuse 12......................... 8W-30-8, 9, 40
Fuse 13............................ 8W-30-41
Fuse 16 . . 8W-30-24, 25, 26, 27, 28, 29, 30, 35, 37, 39, 41
Component Page
Fuse 19............................. 8W-30-9
Fuse 21......................... 8W-30-4, 5, 32
Fuse 22............................ 8W-30-34
Fuse 23............................ 8W-30-39
Fuse 24............................. 8W-30-9
Fuse 26..................... 8W-30-8, 12, 41, 47
Fuse 31............................ 8W-30-39
G103....................... 8W-30-8, 34, 39, 46
G104......................... 8W-30-26, 27, 30
G105........................... 8W-30-35, 39
G108........................... 8W-30-23, 43
G123.............................. 8W-30-50
G300............................ 8W-30-4, 33
G301............................ 8W-30-5, 10
Generator...................... 8W-30-3, 23, 35
Glow Plug No. 1...................... 8W-30-42
Glow Plug No. 2...................... 8W-30-43
Glow Plug No. 3...................... 8W-30-42
Glow Plug No. 4...................... 8W-30-43
Glow Plug No. 5...................... 8W-30-42
Glow Plug Relay No. 1............. 8W-30-35, 42, 43
Glow Plug Relay No. 2............. 8W-30-35, 42, 43
Hydraulic Cooling Module . . . 8W-30-3, 24, 25, 30, 31, 43
Idle Air Control Motor.................. 8W-30-20
Intake Air Temperature Sensor....... 8W-30-21, 22, 38
Intake Port Swirl Actuator............... 8W-30-39
Junction Block......... 8W-30-4, 5, 8, 9, 32, 33, 39, 40
Knock Sensor........................ 8W-30-11
Leak Detection Pump................... 8W-30-23
Manifold Absolute Pressure Sensor.... 8W-30-20, 21, 22
Mass Air Flow Sensor.................. 8W-30-37
Output Speed Sensor.................... 8W-30-2
Oxygen Sensor 1/1 Upstream...... 8W-30-25, 26, 28, 29
Oxygen Sensor 1/2 Downstream.... 8W-30-24, 25, 26, 30
Oxygen Sensor 2/1 Upstream........ 8W-30-27, 28, 29
Oxygen Sensor 2/2 Downstream...... 8W-30-24, 27, 30
Oxygen Sensor Downstream Relay . . 8W-30-24, 26, 27, 30
Park/Neutral Position Switch............. 8W-30-33
Power Distribution Center...... 8W-30-8, 9, 12, 24, 25,
26, 27, 28, 29, 30, 34, 35,
37, 39, 41, 42, 43, 47
Powertrain Control Module . . . 8W-30-2, 3, 4, 5, 6, 7, 8, 9,
10, 11, 12, 13, 14, 15, 16, 17,
18, 19, 20, 21, 22, 23, 24, 25,
26, 27, 28, 29, 30, 31, 32
Shifter Assembly............... 8W-30-2, 32, 38, 40
Speed Control Switch No. 1........... 8W-30-4, 5, 38
Speed Control Switch No. 2........... 8W-30-4, 5, 38
Throttle Position Sensor................. 8W-30-20
Transfer Case Position Sensor........... 8W-30-8, 51
Transmission Control
Module............. 8W-30-6, 7, 20, 23, 32, 36, 40
Transmission Control Relay.............. 8W-30-23
Transmission Solenoid................ 8W-30-3, 21
Transmission Solenoid/TRS Assembly....... 8W-30-33
Viscous/Cabin Heater................... 8W-30-39
Viscous/Cabin Heater Relay...... 8W-30-35, 39, 41, 42
Wastegate Solenoid.................... 8W-30-35
Water In Fuel Sensor................... 8W-30-50
WJ8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1

8W-31 TRANSMISSION CONTROL SYSTEM
Component Page
Auto Shut Down Relay................ 8W-31-4
Back-Up Lamp Relay................ 8W-31-15
Body Control Module................ 8W-31-14
Brake Lamp Switch............... 8W-31-14, 15
Controller Antilock Brake............. 8W-31-17
Crankshaft Position Sensor.......... 8W-31-9, 10
Data Link Connector............ 8W-31-9, 10, 16
Diagnostic Junction Port............ 8W-31-4, 15
Engine Control Module............ 8W-31-16, 17
Engine Starter Motor Relay..... 8W-31-4, 5, 6, 12
Fuel Pump Relay.................... 8W-31-4
Fuse 5........................... 8W-31-2, 3
Fuse 12......................... 8W-31-4, 15
Fuse 20.......................... 8W-31-5, 6
Fuse 21........................ 8W-31-14, 15
Fuse 28.......................... 8W-31-2, 8
Fuse 31............................ 8W-31-4
G102.......................... 8W-31-11, 13
G108.............................. 8W-31-3
G200.......................... 8W-31-14, 15
G300............................. 8W-31-15
G301............................. 8W-31-15Component Page
Generator.......................... 8W-31-2
Input Speed Sensor.................. 8W-31-13
Junction Block............. 8W-31-4, 5, 6, 14, 15
Left Rear Lamp Assembly............ 8W-31-5, 6
Line Pressure Sensor................ 8W-31-13
Output Speed Sensor.............. 8W-31-8, 13
Park/Neutral Position Switch........... 8W-31-6
Power Distribution Center......... 8W-31-2, 3, 8
Powertrain Control
Module......... 8W-31-2, 4, 5, 6, 7, 8, 9, 10, 14
Right Rear Lamp Assembly........... 8W-31-5, 6
Shifter Assembly.............. 8W-31-14, 15, 16
Throttle Position Sensor............... 8W-31-7
Transfer Case Position Sensor........ 8W-31-6, 16
Transmission Control
Module........... 8W-31-3, 4, 7, 9, 10, 11, 12,
13, 14, 16, 17, 18
Transmission Control Relay . . . 8W-31-2, 3, 8, 11, 12
Transmission Solenoid.............. 8W-31-2, 8
Transmission Solenoid Assembly........ 8W-31-18
Transmission Solenoid/TRS
Assembly.............. 8W-31-3, 5, 11, 12, 13
WJ8W-31 TRANSMISSION CONTROL SYSTEM 8W - 31 - 1

Component Page
RIGHT FRONT WHEEL SPEED
SENSOR....................... 8W-80-115
RIGHT HEADLAMP LEVELING MOTOR
(BUILT-UP-EXPORT)............. 8W-80-115
RIGHT HIGH BEAM HEADLAMP..... 8W-80-116
RIGHT INSTRUMENT PANEL
SPEAKER...................... 8W-80-116
RIGHT LIFTGATE AJAR SWITCH..... 8W-80-116
RIGHT LOW BEAM HEADLAMP..... 8W-80-116
RIGHT MULTI-FUNCTION SWITCH . . . 8W-80-116
RIGHT REAR DOOR LOCK
MOTOR/AJAR SWITCH........... 8W-80-117
RIGHT REAR DOOR SPEAKER....... 8W-80-117
RIGHT REAR LAMP ASSEMBLY...... 8W-80-117
RIGHT REAR WHEEL SPEED
SENSOR....................... 8W-80-117
RIGHT REMOTE RADIO SWITCH.... 8W-80-117
RIGHT SIDE REPEATER LAMP
(BUILT-UP-EXPORT)............. 8W-80-118
RIGHT VISOR/VANITY LAMP........ 8W-80-118
SEAT BELT SWITCH............... 8W-80-118
SEAT MODULE C1 (PREMIUM)...... 8W-80-118
SEAT MODULE C2 (PREMIUM)...... 8W-80-119
SENTRY KEY IMMOBILIZER
MODULE...................... 8W-80-119
SHIFTER ASSEMBLY
(C201 DIESEL).................. 8W-80-119
SHIFTER ASSEMBLY (GAS)......... 8W-80-120
SHIFTER ASSEMBLY C1 (DIESEL).... 8W-80-120
SHIFTER ASSEMBLY C2 (DIESEL).... 8W-80-120
SIREN (BUILT-UP-EXPORT)......... 8W-80-120
SPEED CONTROL SWITCH NO. 1.... 8W-80-120
SPEED CONTROL SWITCH NO. 2.... 8W-80-121
SUNROOF CONTROL MODULE...... 8W-80-121
SUNROOF MOTOR C1.............. 8W-80-121
SUNROOF MOTOR C2.............. 8W-80-121
SUNROOF SWITCH................ 8W-80-121Component Page
TEMPERATURE VALVE
ACTUATOR (MTC)............... 8W-80-122
THROTTLE POSITION
SENSOR (4.0L).................. 8W-80-122
THROTTLE POSITION
SENSOR (4.7L).................. 8W-80-122
TRAILER TOW BRAKE
LAMP RELAY................... 8W-80-122
TRAILER TOW CIRCUIT
BREAKER...................... 8W-80-122
TRAILER TOW CONNECTOR........ 8W-80-123
TRAILER TOW LEFT TURN
RELAY........................ 8W-80-123
TRAILER TOW RIGHT TURN
RELAY........................ 8W-80-123
TRANSFER CASE POSITION
SENSOR....................... 8W-80-123
TRANSMISSION CONTROL
MODULE (4.7L)................. 8W-80-124
TRANSMISSION CONTROL
MODULE C1 (DIESEL)........... 8W-80-125
TRANSMISSION CONTROL
MODULE C2 (DIESEL)........... 8W-80-125
TRANSMISSION SOLENOID (4.0L).... 8W-80-125
TRANSMISSION SOLENOID
ASSEMBLY (DIESEL)............ 8W-80-126
TRANSMISSION SOLENOID/TRS
ASSEMBLY (4.7L)................ 8W-80-126
UNDERHOOD LAMP............... 8W-80-126
VEHICLE INFORMATION CENTER . . . 8W-80-127
VISCOUS/CABIN HEATER
(DIESEL)...................... 8W-80-127
WASHER FLUID LEVEL SWITCH.... 8W-80-127
WASTEGATE SOLENOID
(DIESEL)...................... 8W-80-127
WATER IN FUEL SENSOR
(DIESEL)...................... 8W-80-127
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 5

POWER CONNECTOR - WHITE 2 WAY
CAV CIRCUIT FUNCTION
1 F85 16VT/WT FUSED B(+)
2 Z234 16BK GROUND
POWERTRAIN CONTROL MODULE C1 (GAS) - BLACK 32 WAY
CAV CIRCUIT FUNCTION
1 K93 14TN/OR COIL DRIVER NO. 3
2 F991 18OR/DB FUSED IGNITION SWITCH OUTPUT (RUN-START)
3 K94 14TN/LG (4.7L) COIL DRIVER NO. 4
4 K4 18BK/LB SENSOR GROUND
5 K96 14TN/LB (4.7L) COIL DRIVER NO. 6
6 T41 18BK/WT PARK/NEUTRAL POSITION SWITCH SENSE (T41)
7 K91 14TN/RD COIL DRIVER NO. 1
8 K24 18GY/BK CRANKSHAFT POSITION SENSOR SIGNAL
9 K98 14LB/RD (4.7L) COIL DRIVER NO. 8
10 K60 18YL/BK IDLE AIR CONTROL NO. 2 DRIVER
11 K40 18BR/WT IDLE AIR CONTROL NO. 3 DRIVER
12 - -
13 - -
14 K77 18LG/BK TRANSFER CASE POSITION SENSOR INPUT
15 K21 18BK/RD INTAKE AIR TEMPERATURE SENSOR SIGNAL
16 K2 18TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
17 K7 18OR 5 VOLT SUPPLY
18 K44 18TN/YL CAMSHAFT POSITION SENSOR SIGNAL
19 K39 18GY/BK IDLE AIR CONTROL NO. 1 DRIVER
20 K59 18VT/BK IDLE AIR CONTROL NO. 4 DRIVER
21 K95 14TN/DG (4.7L) COIL DRIVER NO. 5
22 A7 14RD/BK FUSED B(+)
23 K22 18OR/RD THROTTLE POSITION SENSOR SIGNAL
24 K41 18BK/DG OXYGEN SENSOR 1/1 SIGNAL
25 K141 18TN/WT OXYGEN SENSOR 1/2 SIGNAL
26 K241 18LG/RD (EXCEPT 4.0L
BUILT-UP-EXPORT)OXYGEN SENSOR 2/1 SIGNAL
27 K1 18DG/RD MAP SENSOR SIGNAL
28 - -
29 K341 18TN/WT (4.0L EXCEPT
BUILT-UP-EXPORT)OXYGEN SENSOR 2/2 SIGNAL
29 K341 18PK/WT (4.7L) OXYGEN SENSOR 2/2 SIGNAL
30 - -
31 Z82 14BK/WT GROUND
32 Z81 14BK/TN GROUND
8W - 80 - 108 8W-80 CONNECTOR PIN-OUTWJ

TEMPERATURE VALVE ACTUATOR (MTC) - BLACK 6 WAY
CAV CIRCUIT FUNCTION
5- -
6- -
7 Z132 20BK/OR GROUND
8 C67 20RD/LB BLEND AIR DOOR POSITION CONTROL
9- -
10 F22 20WT/PK FUSED IGNITION SWITCH OUTPUT (RUN)
THROTTLE POSITION SENSOR (4.0L) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K7 18OR 5 VOLT SUPPLY
2 K4 18BK/LB SENSOR GROUND
3 K22 18OR/RD THROTTLE POSITION SENSOR SIGNAL
THROTTLE POSITION SENSOR (4.7L)-3WAY
CAV CIRCUIT FUNCTION
1 K7 18OR 5 VOLT SUPPLY
2 K22 18OR/RD THROTTLE POSITION SENSOR SIGNAL
3 K4 18BK/LB SENSOR GROUND
TRAILER TOW BRAKE LAMP RELAY - BLACK 5 WAY
CAV CIRCUIT FUNCTION
30 (3) F9 14RD/BK FUSED B(+)
85 (2) L50 18WT/TN PRIMARY BRAKE SWITCH SIGNAL
86 (1) Z150 18BK GROUND
87 (5) L95 14DG/YL TRAILER TOW BRAKE LAMP RELAY OUTPUT
87A
(4)L94 14OR/WT TRAILER TOW BRAKE LAMP RELAY OUTPUT
TRAILER TOW CIRCUIT BREAKER - BLACK 2 WAY
CAV CIRCUIT FUNCTION
A F30 14RD/WT FUSED CIGAR LIGHTER RELAY OUTPUT
B F30 14RD/TN CIGAR LIGHTER RELAY OUTPUT
8W - 80 - 122 8W-80 CONNECTOR PIN-OUTWJ

TRANSMISSION CONTROL MODULE (4.7L) - BLACK 60 WAY
CAV CIRCUIT FUNCTION
1 T1 18LG/BK TRS T1 SENSE
2 T2 18TN/BK TRS T2 SENSE
3 T3 18VT TRS T3 SENSE
4- -
5- -
6 K24 18GY/BK CRANKSHAFT POSITION SENSOR SIGNAL
7 D21 18PK SCI TRANSMIT
8 F45 18YL/RD FUSED IGNITION SWITCH OUTPUT (START)
9 T9 18OR/BK OVERDRIVE PRESSURE SWITCH SENSE
10 T10 18YL/DG TORQUE MANAGEMENT REQUEST SENSE
11 F991 18OR/DB FUSED IGNITION SWITCH OUTPUT (RUN-START)
12 K22 18OR/RD THROTTLE POSITION SENSOR SIGNAL
13 T13 18DB/BK SPEED SENSOR GROUND
14 T14 18LG/WT OUTPUT SPEED SENSOR SIGNAL
15 K30 18PK/YL TRANSMISSION CONTROL RELAY CONTROL
16 T16 14RD TRANSMISSION CONTROL RELAY OUTPUT
17 T16 14RD TRANSMISSION CONTROL RELAY OUTPUT
18 T118 18YL/DB PRESSURE CONTROL SOLENOID CONTROL
19 T119 18WT/DB 2C SOLENOID CONTROL
20 T120 18LG LR SOLENOID CONTROL
21 - -
22 - -
23 - -
24 - -
25 - -
26 - -
27 - -
28 - -
29 T29 18GY UNDERDRIVE PRESSURE SWITCH SENSE
30 T130 14VT/TN LINE PRESSURE SENSOR SIGNAL
31 - -
32 - -
33 - -
34 - -
35 - -
36 T16 14RD TRANSMISSION CONTROL RELAY OUTPUT
37 Z113 14BK/WT GROUND
38 T138 14GY/LB 5 VOLT SUPPLY
39 Z112 14BK/YL GROUND
40 T140 18VT/LG MS SOLENOID CONTROL
41 T41 18WT TRS T41 SENSE
42 T42 18VT/WT TRS T42 SENSE
43 D25 18YL/VT PCI BUS
44 - -
45 - -
46 D20 18LG SCI RECEIVE
47 T147 18LB 2C PRESSURE SWITCH SENSE
48 T48 18DB 4C PRESSURE SWITCH SENSE
49 T6 18VT/WT OVERDRIVE OFF SWITCH SENSE
50 T150 18BR/LB LR PRESSURE SWITCH SENSE
51 K4 18BK/LB SENSOR GROUND
52 T52 18RD/BK INPUT SPEED SENSOR SIGNAL
53 Z114 14BK/LG GROUND
54 T54 18VT TRANSMISSION TEMPERATURE SENSOR SIGNAL
55 T59 18PK UNDERDRIVE SOLENOID CONTROL
56 A30 14RD/WT FUSED B(+)
57 Z12 14BK/TN GROUND
58 - -
59 T159 18DG/WT 4C SOLENOID CONTROL
60 T60 18BR OVERDRIVE SOLENOID CONTROL
8W - 80 - 124 8W-80 CONNECTOR PIN-OUTWJ

CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
Right Front Park/Turn Signal
Lamp (Except Built-Up-Export)BK At Lamp N/S
Right Front Side Marker Lamp
(Except Built-Up-Export)WT At Lamp N/S
Right Front Turn Signal Lamp
(Built-Up-Export)WT At Lamp N/S
Right Front Wheel Speed
SensorGY In Right Front Wheel Opening N/S
Right Headlamp Leveling
Motor (Built-Up-Export)BK At Motor N/S
Right High Beam Headlamp BK At Lamp N/S
Right Instrument Panel
SpeakerWT At Speaker 19, 20
Right Liftgate Ajar Switch BK In Liftgate 38
Right Low Beam Headlamp GY At Lamp N/S
Right Multi-Function Switch WT On Steering Column 23
Right Rear Door Lock
Motor/Ajar SwitchBK In Right Rear Door 29
Right Rear Door Speaker WT In Right Rear Door 29
Right Rear Lamp Assembly BK At Lamp Assembly 37
Right Rear Wheel Speed
SensorBK Near Right Rear Wheel 33, 35
Right Remote Radio Switch BK At Switch in Steering Wheel N/S
Right Side Repeater Lamp
(Built-Up-Export)BK On Right Front Fender 5
Right Visor/Vanity Lamp BK At Lamp N/S
Seat Belt Switch WT At Driver Seat N/S
Seat Module - C1 (Premium) BK Under Driver Seat N/S
Seat Module - C2 (Premium) OR Under Driver Seat N/S
Sentry Key Immobilizer Module BK On Steering Column 23
Shifter Assembly (Gas) WT Between Front Seats 23
Shifter Assembly C1 (Diesel) Between Front Seats N/S
Shifter Assembly C2 (Diesel) Between Front Seats N/S
Siren (Built-up-export) Left Front Fender 3, 4
Speed Control Switch NO. 1 BK On Steering Wheel N/S
Speed Control Switch NO. 2 BK On Steering Wheel N/S
Sunroof Control Module At Sunroof 32
Sunroof Motor C1 WT At Sunroof N/S
Sunroof Motor C2 BK In Overhead N/S
Sunroof Switch GY At Switch N/S
Temperature Valve Actuator
(MTC)BK On HVAC Housing N/S
Throttle Position Sensor (4.0L) BK Left Side of Engine 9
Throttle Position Sensor (4.7L) WT Left Side of Engine 13
8W - 91 - 10 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONWJ
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

(7) Remove the fan assembly from the water pump
(Refer to 7 - COOLING/ENGINE/RADIATOR FAN -
REMOVAL).
(8) Remove the fan shroud.
(9) Disconnect the transmission fluid cooler lines
(automatic transmission).
(10) Discharge the A/C system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE).
(11) Remove the service valves and cap the com-
pressor ports.
(12) Remove the radiator or radiator/condenser (if
equipped with A/C).
(13) Disconnect the heater hoses at the engine
thermostat housing and water pump.
(14) Disconnect the accelerator cable, transmission
line pressure cable and speed control cable (if
equipped) from the throttle body.
(15) Remove cables from the bracket and secure
out of the way.
(16) Disconnect the body ground at the engine.
(17) Disconnect the following connectors and
secure their harness out of the way.
²Power steering pressure switch
²Coolant temperature sensor
²Six (6) fuel injector connectors
²Intake air temperature sensor
²Throttle position sensor
²Map sensor
²Crankshaft position sensor
²Oxygen sensor
²Camshaft position sensor
²Generator connector and B+ terminal wire
(18) Disconnect the coil rail electrical connections
and the oil pressure switch connector.
(19) Perform the fuel pressure release procedure
(Refer to 14 - FUEL SYSTEM/FUEL DELIVERY -
STANDARD PROCEDURE).
(20) Disconnect the fuel supply line at the injector
rail (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/
QUICK CONNECT FITTING - STANDARD PROCE-
DURE).
(21) Remove the fuel line bracket from the intake
manifold.
(22) Remove the air cleaner assembly (Fig. 5).
(23) Disconnect the hoses from the fittings at the
steering gear.
(24) Drain the pump reservoir.
(25) Cap the fittings on the hoses and steering
gear to prevent foreign objects from entering the sys-
tem.
(26) Raise and support the vehicle.
(27) Disconnect the wires from the engine starter
motor solenoid.(28) Remove the engine starter motor (Refer to 8 -
ELECTRICAL/STARTING/STARTER MOTOR -
REMOVAL).
(29) Disconnect the oxygen sensor from the
exhaust pipe.
(30) Disconnect the exhaust pipe from the mani-
fold.
(31) Remove the exhaust pipe support.
(32) Remove the bending brace (Refer to 9 -
ENGINE/ENGINE BLOCK/STRUCT SUPPORT -
REMOVAL).
(33) Remove the engine flywheel/converter housing
access cover.
(34) Mark the converter and drive plate location.
(35) Remove the converter-to-drive plate bolts.
(36) Remove the upper engine flywheel/converter
housing bolts and loosen the bottom bolts.
(37) Remove the engine mount cushion-to-engine
compartment bracket bolts.
(38) Lower the vehicle.
(39) Attach a lifting device to the engine.
(40) Raise the engine off the front supports.
(41) Place a support or floor jack under the con-
verter (or engine flywheel) housing.
(42) Remove the remaining converter (or engine
flywheel) housing bolts.
(43) Lift the engine out of the engine compart-
ment.
Fig. 5 Air Cleaner Assembly
1 - POWER STEERING PUMP
2 - AIR CLEANER ASSEMBLY
9 - 12 ENGINE - 4.0LWJ
ENGINE - 4.0L (Continued)

INSTALLATION
CAUTION: When installing the engine into a vehicle
equipped with an automatic transmission, be care-
ful not to damage the trigger wheel on the engine
flywheel.
(1) Attach a lifting device to the engine and lower
the engine into the engine compartment. For easier
installation, it may be necessary to remove the
engine mount bracket as an aid in alignment of the
engine to the transmission.
(2) Align the transmission torque converter hous-
ing with the engine.
(3) Loosely install the converter housing lower
bolts and install the next higher bolt and nut on each
side.
(4) Tighten all 4 bolts finger tight.
(5) Install the engine mount brackets (if removed).
(6) Lower the engine and engine mount brackets
onto the engine compartment cushions. Install the
bolts and finger tighten the nuts.
(7) Remove the engine lifting device.
(8) Raise and support the vehicle.
(9) Install the remaining engine flywheel/converter
housing bolts. Tighten all bolts to 38 N´m (28 ft. lbs.)
torque.
(10) Install the converter-to-drive plate bolts.
(11) Ensure the installation reference marks are
aligned.
(12) Install the engine flywheel/converter housing
access cover.
(13) Install the exhaust pipe support and tighten
the screw.
(14) Install the engine bending brace (Refer to 9 -
ENGINE/ENGINE BLOCK/STRUCT SUPPORT -
INSTALLATION).
(15) Tighten the engine mount-to-bracket bolts.
(16) Connect the vehicle speed sensor wire connec-
tions and tighten the screws.
(17) Connect the exhaust pipe to the manifold.
(18) Install the engine starter motor (Refer to 8 -
ELECTRICAL/STARTING/STARTER MOTOR -
INSTALLATION).
(19) Connect the wires to the engine starter motor
solenoid.
(20) Lower the vehicle.
(21) Connect all the vacuum hoses and wire con-
nectors identified during engine removal.
(22) Remove protective caps from the power steer-
ing hoses.
(23) Connect the hoses to the fittings at the steer-
ing gear. Tighten the nut to 52 N´m (38 ft. lbs.)
torque.
(24) Fill the pump reservoir with fluid.(25) Inspect the fuel supply line o-ring(s) and
replace if necessary. Connect fuel supply line to injec-
tior rail and verify connection by pulling outward on
the line.
(26) Install the fuel line bracket to the intake
manifold.
(27) Connect the coil rail electrical connectors and
oil pressure switch connector.
(28) Connect the following electrical connectors:
²Power steering pressure switch
²Coolant temperature sensor
²Six (6) fuel injector connectors
²Intake air temperature sensor
²Throttle position sensor
²Map sensor
²Crankshaft position sensor
²Oxygen sensor
²Camshaft position sensor
²Generator connector and B+ terminal wire
(29) Connect all previously removed vacuum hoses.
(30) Connect the body ground strap.
(31) Install the throttle, transmission line pres-
sure, and speed control cables to their mounting
bracket and connect them to the throttle body.
(32) Connect the heater hoses at the engine ther-
mostat housing and water pump.
(33) Install the fan assembly (Refer to 7 - COOL-
ING/ENGINE/RADIATOR FAN - INSTALLATION).
(34) Place the fan shroud in position over the fan.
(35) Install the radiator (Refer to 7 - COOLING/
ENGINE/RADIATOR - INSTALLATION).
(36) Connect the service valves to the A/C com-
pressor ports, if equipped with A/C.
(37) Charge the air conditioner system (Refer to 24
- HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE).
(38) Connect the radiator hoses and automatic
transmission fluid cooler pipes, if equipped.
(39) Install the fan shroud to the radiator or radi-
ator/condenser (if equipped with A/C).
(40) Install upper radiator support.
(41) Connect the upper radiator hose and tighten
the clamp.
(42) Connect the lower radiator hose and tighten
the clamp.
(43) Fill crankcase with engine oil. (Refer to
LUBRICATION & MAINTENANCE/FLUID CAPACI-
TIES - SPECIFICATIONS) for correct capacities.
(44) Fill the cooling system with reusable coolant
or new coolant (Refer to 7 - COOLING - STANDARD
PROCEDURE).
(45) Align the hood to the scribe marks. Install the
hood.
(46) Install the air cleaner assembly.
(47) Install the battery and connect the battery
cable.
WJENGINE - 4.0L 9 - 13
ENGINE - 4.0L (Continued)

INSTALLATION
A gear-type oil pump is mounted at the underside
of the cylinder block opposite the No.4 main bearing.
(1) Install the oil pump on the cylinder block using
a replacement gasket. Tighten the bolts to 23 N´m
(17 ft. lbs.) torque.
(2) Install the oil pan (Refer to 9 - ENGINE/LU-
BRICATION/OIL PAN - INSTALLATION).
(3) Fill the oil pan with oil to the specified level.
INTAKE MANIFOLD
DESCRIPTION
The intake manifold (Fig. 83) is made of cast alu-
minum and uses eleven bolts to mount to the cylin-
der head. This mounting style improves sealing and
reduces the chance of leaks.
DIAGNOSIS AND TESTING - INTAKE
MANIFOLD LEAKAGE
An intake manifold air leak is characterized by
lower than normal manifold vacuum. Also, one or
more cylinders may not be functioning.
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR
HANDS NEAR THE PULLEYS, BELTS OR THE FAN.
DO NOT WEAR LOOSE CLOTHING.
(1) Start the engine.
(2) Spray a small stream of water at the suspected
leak area.
(3) If a change in RPM is observed the area of the
suspected leak has been found.
(4) Repair as required.
REMOVAL
NOTE: THE ENGINE INTAKE AND EXHAUST MANI-
FOLD MUST BE REMOVED AND INSTALLED
TOGETHER. THE MANIFOLDS USE A COMMON
GASKET AT THE CYLINDER HEAD.
(1) Disconnect the battery negative cable.
(2) Remove air cleaner inlet hose from the resona-
tor assembly.
(3) Remove the air cleaner assembly.
(4) Remove the throttle cable, vehicle speed control
cable (if equipped) and the transmission line pres-
sure cable (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - AW4/THROTTLE VALVE
CABLE - REMOVAL).
(5) Disconnect the following electrical connections
and secure their harness out of the way:
²Throttle Position Sensor
²Idle Air Control Motor
²Coolant Temperature Sensor (at thermostat
housing)
²Intake Air Temperature Sensor
²Oxygen Sensor
²Crank Position Sensor
²Six (6) Fuel Injector Connectors
²Manifold Absolute Pressure (MAP) Sensor.
(6) Disconnect HVAC, and Brake Booster vacuum
supply hoses at the intake manifold.
(7) Perform the fuel pressure release procedure.
(Refer to 14 - FUEL SYSTEM/FUEL DELIVERY -
STANDARD PROCEDURE).
(8) Disconnect and remove the fuel system supply
line from the fuel rail assembly.
(9) Remove the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(10) Remove the power steering pump from the
intake manifold and set aside.
(11) Raise the vehicle.
(12) Disconnect the exhaust pipes from the engine
exhaust manifolds.
(13) Lower the vehicle.
(14) Remove the intake manifold and exhaust
manifold bolts and manifolds (Fig. 84).
INSTALLATION
If the manifold is being replaced, ensure all the fit-
ting, etc. are transferred to the replacement mani-
fold.
(1) Install a new engine exhaust/intake manifold
gasket over the alignment dowels on the cylinder
head.
(2) Position the engine exhaust manifolds to the
cylinder head. Install fastener Number 3 and finger
tighten at this time (Fig. 84).
Fig. 83 Intake Manifold 4.0L Engine
WJENGINE - 4.0L 9 - 57
OIL PUMP (Continued)