30-1 JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual

WIRING
TABLE OF CONTENTS
page page
WIRING DIAGRAM INFORMATION....... 8W-01-1
COMPONENT INDEX.................. 8W-02-1
POWER DISTRIBUTION............... 8W-10-1
JUNCTION BLOCK.................... 8W-12-1
GROUND DISTRIBUTION.............. 8W-15-1
BUS COMMUNICATIONS.............. 8W-18-1
CHARGING SYSTEM.................. 8W-20-1
STARTING SYSTEM.................. 8W-21-1
FUEL/IGNITION SYSTEM.............. 8W-30-1
TRANSMISSION CONTROL SYSTEM..... 8W-31-1
VEHICLE SPEED CONTROL............ 8W-33-1
ANTILOCK BRAKES................... 8W-35-1
VEHICLE THEFT SECURITY SYSTEM..... 8W-39-1
INSTRUMENT CLUSTER............... 8W-40-1
HORN/CIGAR LIGHTER/POWER OUTLET . . 8W-41-1
AIR CONDITIONING-HEATER........... 8W-42-1
AIRBAG SYSTEM.................... 8W-43-1
INTERIOR LIGHTING.................. 8W-44-1
BODY CONTROL MODULE............. 8W-45-1AUDIO SYSTEM..................... 8W-47-1
REAR WINDOW DEFOGGER............ 8W-48-1
OVERHEAD CONSOLE................. 8W-49-1
FRONT LIGHTING.................... 8W-50-1
REAR LIGHTING..................... 8W-51-1
TURN SIGNALS...................... 8W-52-1
WIPERS............................ 8W-53-1
TRAILER TOW....................... 8W-54-1
POWER WINDOWS................... 8W-60-1
POWER DOOR LOCKS................ 8W-61-1
POWER MIRRORS................... 8W-62-1
POWER SEATS...................... 8W-63-1
POWER SUNROOF................... 8W-64-1
SPLICE INFORMATION................ 8W-70-1
CONNECTOR PIN-OUT................ 8W-80-1
CONNECTOR/GROUND/SPLICE
LOCATION........................ 8W-91-1
POWER DISTRIBUTION............... 8W-97-1 WJWIRING 8W - 1

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay . . . 8W-30-23, 35, 39, 41, 42
A/C Pressure Transducer........ 8W-30-21, 42, 45, 31
Accelerator Pedal Position Sensor........ 8W-30-37, 48
Adjustable Pedals Module................ 8W-30-33
Adjustable Pedals Motor/Sensor Assembly.... 8W-30-33
Adjustable Pedals Switch................ 8W-30-33
Auto Shut Down Relay...... 8W-30-8, 9, 12, 24, 25, 26,
27, 28, 29, 30, 35, 39, 41
Battery Temperature Sensor.......... 8W-30-2, 11, 50
Body Control Module................... 8W-30-46
Boost Pressure Sensor.................. 8W-30-45
Brake Lamp Switch.............. 8W-30-4, 5, 32, 51
Camshaft Position Sensor........ 8W-30-18, 19, 20, 49
Capacitor........................... 8W-30-12
Capacitor No. 1....................... 8W-30-16
Capacitor No. 2....................... 8W-30-17
Clockspring...................... 8W-30-4, 5, 38
Coil On Plug No. 1.................... 8W-30-17
Coil On Plug No. 2.................... 8W-30-16
Coil On Plug No. 3.................... 8W-30-17
Coil On Plug No. 4.................... 8W-30-16
Coil On Plug No. 5.................... 8W-30-17
Coil On Plug No. 6.................... 8W-30-16
Coil On Plug No. 7.................... 8W-30-17
Coil On Plug No. 8.................... 8W-30-16
Coil Rail............................ 8W-30-12
Controller Antilock Brake........... 8W-30-2, 36, 51
Crankcase Heater..................... 8W-30-35
Crankshaft Position Sensor....... 8W-30-18, 19, 20, 49
Data Link Connector............... 8W-30-6, 7, 46
Diagnostic Junction Port.......... 8W-30-6, 7, 33, 46
EGR Solenoid........................ 8W-30-50
Electronic Speed Control Servo........... 8W-30-4, 5
Engine Control Module.... 8W-30-34, 35, 36, 37, 38, 39,
40, 41, 42, 43, 44, 45,
46, 47, 48, 49, 50, 51
Engine Coolant Temperature Sensor . . . 8W-30-21, 22, 47
Engine Oil Pressure Sensor......... 8W-30-21, 22, 45
Engine Starter Motor Relay......... 8W-30-18, 19, 39
EVAP/Purge Solenoid.................. 8W-30-4, 5
Fuel Injector No. 1............... 8W-30-13, 15, 44
Fuel Injector No. 2............... 8W-30-13, 14, 44
Fuel Injector No. 3............... 8W-30-13, 15, 44
Fuel Injector No. 4............... 8W-30-13, 14, 44
Fuel Injector No. 5............... 8W-30-13, 15, 44
Fuel Injector No. 6.................. 8W-30-13, 14
Fuel Injector No. 7..................... 8W-30-15
Fuel Injector No. 8..................... 8W-30-14
Fuel Pressure Sensor................... 8W-30-37
Fuel Pressure Solenoid.................. 8W-30-47
Fuel Pump Module.................... 8W-30-10
Fuel Pump Relay.................. 8W-30-8, 9, 10
Fuel Tank Module..................... 8W-30-45
Fuse 6........................... 8W-30-8, 42
Fuse 10............................ 8W-30-33
Fuse 11............................ 8W-30-43
Fuse 12......................... 8W-30-8, 9, 40
Fuse 13............................ 8W-30-41
Fuse 16 . . 8W-30-24, 25, 26, 27, 28, 29, 30, 35, 37, 39, 41
Component Page
Fuse 19............................. 8W-30-9
Fuse 21......................... 8W-30-4, 5, 32
Fuse 22............................ 8W-30-34
Fuse 23............................ 8W-30-39
Fuse 24............................. 8W-30-9
Fuse 26..................... 8W-30-8, 12, 41, 47
Fuse 31............................ 8W-30-39
G103....................... 8W-30-8, 34, 39, 46
G104......................... 8W-30-26, 27, 30
G105........................... 8W-30-35, 39
G108........................... 8W-30-23, 43
G123.............................. 8W-30-50
G300............................ 8W-30-4, 33
G301............................ 8W-30-5, 10
Generator...................... 8W-30-3, 23, 35
Glow Plug No. 1...................... 8W-30-42
Glow Plug No. 2...................... 8W-30-43
Glow Plug No. 3...................... 8W-30-42
Glow Plug No. 4...................... 8W-30-43
Glow Plug No. 5...................... 8W-30-42
Glow Plug Relay No. 1............. 8W-30-35, 42, 43
Glow Plug Relay No. 2............. 8W-30-35, 42, 43
Hydraulic Cooling Module . . . 8W-30-3, 24, 25, 30, 31, 43
Idle Air Control Motor.................. 8W-30-20
Intake Air Temperature Sensor....... 8W-30-21, 22, 38
Intake Port Swirl Actuator............... 8W-30-39
Junction Block......... 8W-30-4, 5, 8, 9, 32, 33, 39, 40
Knock Sensor........................ 8W-30-11
Leak Detection Pump................... 8W-30-23
Manifold Absolute Pressure Sensor.... 8W-30-20, 21, 22
Mass Air Flow Sensor.................. 8W-30-37
Output Speed Sensor.................... 8W-30-2
Oxygen Sensor 1/1 Upstream...... 8W-30-25, 26, 28, 29
Oxygen Sensor 1/2 Downstream.... 8W-30-24, 25, 26, 30
Oxygen Sensor 2/1 Upstream........ 8W-30-27, 28, 29
Oxygen Sensor 2/2 Downstream...... 8W-30-24, 27, 30
Oxygen Sensor Downstream Relay . . 8W-30-24, 26, 27, 30
Park/Neutral Position Switch............. 8W-30-33
Power Distribution Center...... 8W-30-8, 9, 12, 24, 25,
26, 27, 28, 29, 30, 34, 35,
37, 39, 41, 42, 43, 47
Powertrain Control Module . . . 8W-30-2, 3, 4, 5, 6, 7, 8, 9,
10, 11, 12, 13, 14, 15, 16, 17,
18, 19, 20, 21, 22, 23, 24, 25,
26, 27, 28, 29, 30, 31, 32
Shifter Assembly............... 8W-30-2, 32, 38, 40
Speed Control Switch No. 1........... 8W-30-4, 5, 38
Speed Control Switch No. 2........... 8W-30-4, 5, 38
Throttle Position Sensor................. 8W-30-20
Transfer Case Position Sensor........... 8W-30-8, 51
Transmission Control
Module............. 8W-30-6, 7, 20, 23, 32, 36, 40
Transmission Control Relay.............. 8W-30-23
Transmission Solenoid................ 8W-30-3, 21
Transmission Solenoid/TRS Assembly....... 8W-30-33
Viscous/Cabin Heater................... 8W-30-39
Viscous/Cabin Heater Relay...... 8W-30-35, 39, 41, 42
Wastegate Solenoid.................... 8W-30-35
Water In Fuel Sensor................... 8W-30-50
WJ8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1

8W-70 SPLICE INFORMATION
Component PageS100.............................8W-10-11, 12
S102.............................8W-30-21, 45
S104................................8W-15-4
S105...............................8W-30-20
S106.............................8W-10-19, 20
S107............................8W-70-2, 3, 4, 5
S109...............................8W-10-21
S110 ................................8W-70-2
S111................................8W-10-23
S112............................8W-70-2, 3, 4, 5
S113................................8W-31-13
S114 ................................8W-15-2
S115................................8W-10-17
S116................................8W-12-18
S118................................8W-10-22
S119 ..............................8W-31-9, 10
S120...............................8W-30-20
S121...............................8W-10-21
S122...............................8W-31-5, 6
S123.............................8W-10-19, 20
S123...............................8W-30-12
S124...............................8W-10-22
S125................................8W-30-6
S126...............................8W-30-23
S127...............................8W-10-27
S128.............................8W-10-19, 20
S130...............................8W-18-3, 5
S131...............................8W-70-6, 7
S132............................8W-15-9, 10, 11
S133............................8W-15-9, 10, 11
S134...............................8W-15-6, 7
S135...............................8W-10-18
S136...............................8W-10-18
S137...............................8W-10-31
S139................................8W-15-3
S140................................8W-15-7
S141................................8W-15-6
S142..............................8W-12-3, 32
S143..............................8W-12-5, 32
S145................................8W-70-6
S147...............................8W-30-51
S151................................8W-15-5
S152................................8W-15-8
S153...............................8W-12-14
S154...............................8W-12-33
S155...............................8W-12-33
S156...............................8W-12-14
S158................................8W-70-5
S160................................8W-30-11
S162...............................8W-10-26
S163..............................8W-12-7, 15
S165................................8W-51-9
S168...............................8W-10-26
S169...............................8W-30-47
S170...............................8W-30-44
S171...............................8W-30-36
S172...............................8W-30-36
S174................................8W-15-6
S175................................8W-21-2
S176...............................8W-10-26
S200...............................8W-63-12
S201...............................8W-15-15
S202...............................8W-44-10
S203...............................8W-15-14
S204...............................8W-12-22
S205...............................8W-15-15
S206...............................8W-12-22
S207...............................8W-12-16
S208................................8W-44-8
S209................................8W-12-11
S210...............................8W-18-4, 7
S211................................8W-15-13
S212................................8W-53-2
S213................................8W-33-5
S214................................8W-33-5
S215...............................8W-47-13
S216...............................8W-47-13
S217...............................8W-18-10Component PageS221................................8W-12-11
S222...............................8W-30-37
S223............................8W-18-8, 9, 10
S224.............................8W-15-17, 18
S300...............................8W-15-21
S301...............................8W-15-21
S302...............................8W-61-5, 6
S303...............................8W-61-5, 6
S304...............................8W-12-16
S305...............................8W-18-2, 6
S306...............................8W-12-27
S307...............................8W-15-19
S308...............................8W-12-36
S309...............................8W-12-12
S310...............................8W-51-7, 8
S311 ................................8W-51-5
S312...............................8W-18-2, 6
S313...............................8W-51-5, 6
S314................................8W-33-2
S315...............................8W-70-6, 7
S316...............................8W-12-18
S317................................8W-61-5
S318................................8W-61-5
S319...............................8W-12-21
S323................................8W-18-9
S324...............................8W-18-3, 5
S326.............................8W-12-12, 13
S327...............................8W-12-32
S328................................8W-51-7
S329...............................8W-15-17
S330...............................8W-15-16
S331.............................8W-15-17, 18
S332.............................8W-15-17, 18
S333................................8W-47-3
S334................................8W-12-11
S336...............................8W-15-16
S337...............................8W-12-25
S338...............................8W-15-16
S339...............................8W-61-5, 6
S340...............................8W-61-5, 6
S341.............................8W-15-17, 22
S342................................8W-12-9
S345...............................8W-15-19
S346...............................8W-12-16
S347...............................8W-12-30
S348...............................8W-12-24
S349...............................8W-12-23
S351................................8W-70-8
S352................................8W-63-8
S353................................8W-12-9
S355.............................8W-15-18, 21
S356.............................8W-15-21, 22
S357.............................8W-15-16, 18
S358...............................8W-15-22
S359................................8W-50-9
S360................................8W-47-4
S361................................8W-47-4
S362................................8W-47-4
S363................................8W-47-4
S364................................8W-18-5
S365................................8W-39-11
S366...............................8W-12-15
S367...............................8W-12-36
S368................................8W-47-3
S369.............................8W-15-21, 22
S370...............................8W-15-19
S400...............................8W-12-17
S401...............................8W-15-20
S402...............................8W-15-20
S403...............................8W-12-16
S404...............................8W-12-30
S405...............................8W-12-30
S406................................8W-54-6
S407................................8W-54-6
S408...............................8W-15-19
S410...............................8W-15-19
S411 .............................8W-12-12, 13
S412...............................8W-15-20
WJ8W-70 SPLICE INFORMATION 8W - 70 - 1

(11) Increase the engine speed to 1100 rpm and
read the flow meter. The reading should be 2.6 GPM
minimum, if the reading is below this specification,
the pump should be replaced.
FLOW AND PRESSURE TEST - FLOW FROM
HYDRAULIC FAN MOTOR TO STEERING GEAR
(should be done if necessary after the Pump flow
test)
(1) Connect the pressure gauge hose from the
Power Steering Analyzer to Fitting 8630-1.
(2) Connect Adapter 8630-4 to Power Steering
Analyzer test valve end.
(3) Disconnect the high pressure hose from the
power steering gear.
(4) Connect Fitting 8630-1 to the high pressure
hose.
(5) Connect Adapter 8630-4 to the power steering
gear.
(6) Open the test valve completely.
(7) Start engine and let idle long enough to circu-
late power steering fluid through the flow/pressure
test gauge.
(8) Shut off the engine and check the fluid level,
add fluid ass necessary. Start engine again and let
idle.
(9) The initial pressure reading should be 345-552
kPa (50-80 psi). If pressure is higher inspect the
hoses for restrictions and repair as necessary.(10) Increase the engine speed to 1500 RPM and
read the flow meter. The reading should be 2.4 - 2.8
GPM if the reading is below this specification the fan
should be replaced.
CAUTION: This next step involves testing maximum
fan motor steering relief pressure. Do not leave the
valve closed for more than three seconds.
(11) Close the valve fully three times for three sec-
onds and record highest pressures indicated each
time. All three readings must be at fan motor steer-
ing relief pressures.
(12) Open the test valve and turn the steering
wheel to the extreme left and right positions against
the stops. Record the highest pressure readings at
each position. If pressure readings are not within 50
psi from each other, the gear is leaking internally
and must be repaired.
PUMP MOTOR SPECIFICATIONS 4.7L
ENGINERELIEF
PRESSURE   50FLOW RATE
(GPM)
4.7L 9653 kPa (1900 psi)1100 RPM 2.4-2.8
GPM Minium
@ 200 psi
19 - 6 STEERINGWJ
STEERING (Continued)