Junction block JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual

Condition Possible Causes Correction
Axle Noise 1. Insufficient lubricant. 1. Fill differential with the correct
fluid type and quantity.
2. Improper ring gear and pinion
adjustment.2. Check ring gear and pinion
contact pattern.
3. Unmatched ring gear and pinion. 3. Replace gears with a matched
ring gear and pinion.
4. Worn teeth on ring gear and/or
pinion.4. Replace ring gear and pinion.
5. Loose pinion bearings. 5. Adjust pinion bearing pre-load.
6. Loose differential bearings. 6. Adjust differential bearing
pre-load.
7. Mis-aligned or sprung ring gear. 7. Measure ring gear run-out.
Replace components as necessary.
8. Loose differential bearing cap
bolts.8. Inspect differential components
and replace as necessary. Ensure
that the bearing caps are torqued
tot he proper specification.
9. Housing not machined properly. 9. Replace housing.
VARI-LOKT
(1) Park the vehicle on a level surface or raise
vehicle on hoist so that the vehicle is level.
(2) Remove the axle fill plug.
(3) Verify that the axle fluid level is correct. The
fluid level is correct if the fluid is level with the bot-
tom of the fill hole.
(4) Shift the transfer case into the 4WD full-time
position.
(5) Drive the vehicle in a tight circle for 2 minutes
at 5mph to fully prime the pump.
(6) Block the tires opposite the axle to be tested to
prevent the vehicle from moving.
(7) Shift the transfer case into the 4WD Low posi-
tion and the transmission into the Park position.
(8) Raise both the wheels of the axle to be tested
off of the ground.
(9) Rotate the left wheel by hand at a minimum of
one revolution per second while an assistant rotates
the right wheel in the opposite direction.
(10) The left wheel should spin freely at first and
then increase in resistance within 5 revolutions until
the wheels cannot be continuously rotated in opposite
directions.
(11) The Vari-loktdifferential has engaged prop-
erly if the wheels cannot be rotated in opposite direc-tions for a moment. After the wheels stop rotating for
a moment, the fluid pressure will drop in the differ-
ential and the wheels begin to rotate once again.
(12) If the system does not operate properly,
replace the Vari-loktdifferential.
REMOVAL
(1) Raise and support the vehicle.
(2) Position a lifting device under the axle and
secure axle.
(3) Remove the wheels and tires.
(4) Remove brake calipers and rotors.
(5) Disconnect parking brake cables from brackets
and lever.
(6) Remove wheel speed sensors.
(7) Remove brake hose at the axle junction block.
Do not disconnect the brake hydraulic lines at the
calipers.
(8) Disconnect the vent hose from the axle shaft
tube.
(9) Mark propeller shaft and yokes for installation
reference.
(10) Remove propeller shaft.
(11) Disconnect stabilizer bar links.
(12) Remove upper suspension arm rear axle ball
joint nut.
WJREAR AXLE - 198RBI 3 - 55
REAR AXLE - 198RBI (Continued)

(13) Separate rear axle ball joint from the upper
suspension arm with Remover 8278 (Fig. 4).
(14) Disconnect shock absorbers from axle.
(15) Disconnect track bar.
(16) Disconnect lower suspension arms from the
axle brackets.
(17) Separate the axle from the vehicle.
INSTALLATION
CAUTION: The weight of the vehicle must be sup-
ported by the springs before suspension arms and
track bar fasteners are tightened. If springs are not
at their normal ride position, vehicle ride height and
handling could be affected.
(1) Raise axle with lift and align coil springs.
(2) Install lower suspension arms in axle brackets.
Install nuts and bolts, do not tighten bolts at this
time.
(3) Install upper suspension arm on rear axle ball
joint.
(4) Install rear axle ball joint nut and tighten to
122 N´m (90 ft.lbs.) (Fig. 5).
(5) Install track bar and attachment bolts, do not
tighten bolts at this time.
(6) Install shock absorbers and tighten nuts to 60
N´m (44 ft. lbs.).(7) Install stabilizer bar links and tighten nuts to
36 N´m (27 ft. lbs.).
(8) Install wheel speed sensors.
(9) Connect parking brake cable to brackets and
lever.
(10) Install brake rotors and calipers.
(11) Install the brake hose to the axle junction
block.
(12) Install axle vent hose.
(13) Align propeller shaft and pinion yoke refer-
ence marks. Install U-joint straps and nuts tighten to
19 N´m (14 ft. lbs.).
(14) Install the wheels and tires.
(15) Add gear lubricant, if necessary.
(16) Remove support and lower the vehicle.
(17) Tighten lower suspension arm bolts to 177
N´m (130 ft. lbs.).
(18) Tighten track bar bolts to 100 N´m (74 ft.
lbs.).
ADJUSTMENTS
Ring and pinion gears are supplied as matched
sets only. The identifying numbers for the ring and
pinion gear are etched into the face of each gear (Fig.
6). A plus (+) number, minus (±) number or zero (0) is
etched into the face of the pinion gear. This number
is the amount (in thousandths of an inch) the depth
varies from the standard depth setting of a pinion
etched with a (0). The standard setting from the cen-
ter line of the ring gear to the back face of the pinion
is 96.850 mm (3.813 in.). The standard depth pro-
vides the best gear tooth contact pattern. Refer to
Backlash and Contact Pattern Analysis paragraph in
this section for additional information.
Fig. 4 REAR BALL JOINT
1 - REMOVER
2 - UPPER SUSPENSION ARM
3 - BALL JOINT STUD
Fig. 5 REAR BALL JOINT NUT
1 - UPPER SUSPENSION ARM
2 - REAR AXLE BALL JOINT
3 - REAR AXLE
3 - 56 REAR AXLE - 198RBIWJ
REAR AXLE - 198RBI (Continued)

(3) Remove the wheels and tires.
(4) Remove brake calipers and rotors.
(5) Disconnect parking brake cables from brackets
and lever.
(6) Remove wheel speed sensors.
(7) Remove brake hose at the axle junction block.
Do not disconnect the brake hydraulic lines at the
calipers.
(8) Disconnect the vent hose from the axle shaft
tube.
(9) Mark propeller shaft and yokes for installation
reference.
(10) Remove propeller shaft.
(11) Disconnect stabilizer bar links.
(12) Remove upper suspension arm rear axle ball
joint nut.
(13) Separate rear axle ball joint from the upper
suspension arm with Remover 8278 (Fig. 4).
(14) Disconnect shock absorbers from axle.
(15) Disconnect track bar.
(16) Disconnect lower suspension arms from the
axle brackets.
(17) Separate the axle from the vehicle.
INSTALLATION
CAUTION: The weight of the vehicle must be sup-
ported by the springs before suspension arms and
track bar fasteners are tightened. If springs are notat their normal ride position, vehicle ride height and
handling could be affected.
(1) Raise axle with lift and align coil springs.
(2) Install lower suspension arms in axle brackets.
Install nuts and bolts, do not tighten bolts at this
time.
(3) Install upper suspension arm on rear axle ball
joint.
(4) Install rear axle ball joint nut and tighten to
122 N´m (90 ft.lbs.) (Fig. 5).
(5) Install track bar and attachment bolts, do not
tighten bolts at this time.
(6) Install shock absorbers and tighten nuts to 60
N´m (44 ft. lbs.).
(7) Install stabilizer bar links and tighten nuts to
36 N´m (27 ft. lbs.).
(8) Install wheel speed sensors.
(9) Connect parking brake cable to brackets and
lever.
(10) Install brake rotors and calipers.
(11) Install the brake hose to the axle junction
block.
(12) Install axle vent hose.
(13) Align propeller shaft and pinion yoke refer-
ence marks. Install U-joint straps and nuts tighten to
19 N´m (14 ft. lbs.).
(14) Install the wheels and tires.
(15) Add gear lubricant, if necessary.
(16) Remove support and lower the vehicle.
(17) Tighten lower suspension arm bolts to 177
N´m (130 ft. lbs.).
(18) Tighten track bar bolts to 100 N´m (74 ft.
lbs.).
Fig. 4 REAR BALL JOINT
1 - REMOVER
2 - UPPER SUSPENSION ARM
3 - BALL JOINT STUD
Fig. 5 REAR BALL JOINT NUT
1 - UPPER SUSPENSION ARM
2 - REAR AXLE BALL JOINT
3 - REAR AXLE
3 - 96 REAR AXLE - 226RBAWJ
REAR AXLE - 226RBA (Continued)

ADJUSTABLE PEDAL SWITCH
REMOVAL
(1) Remove the steering column opening cover
(Fig. 2)(Refer to 23 - BODY/INSTRUMENT PANEL/
STEERING COLUMN OPENING COVER - REMOV-
AL).
(2) Disconnect the electrical connector from the
adjustable pedal switch.
(3) Remove the switch from the steering column
opening cover by squeezing the retaining clips
together and pushing the switch outwards (Fig. 3).
INSTALLATION
(1) Install the switch to the steering column open-
ing cover by pushing the switch inwards seating the
retaining clips to the steering column opening cover
(Fig. 3).
(2) Reconnect the electrical connector to the
adjustable pedal switch.
(3) Install the steering column opening cover (Fig.
2)(Refer to 23 - BODY/INSTRUMENT PANEL/
STEERING COLUMN OPENING COVER - INSTAL-
LATION).
BRAKE LINES
DESCRIPTION
Flexible rubber hose is used at both front brakes,
rear brakes and at the rear axle junction block. Dou-
ble walled steel tubing is used. Double inverted style
and ISO style flares are used on the brake lines.
DIAGNOSIS AND TESTING - BRAKE HOSES
AND LINES
Flexible rubber hose is used at both front and rear
brakes and at the rear axle junction block. Inspect
the hoses whenever the brake system is serviced, at
every engine oil change, or whenever the vehicle is in
for service.
Inspect the hoses for surface cracking, scuffing, or
worn spots. Replace any brake hose immediately if
the fabric casing of the hose is exposed due to cracks
or abrasions.
Also check brake hose installation. Faulty installa-
tion can result in kinked, twisted hoses, or contact
with the wheels and tires or other chassis compo-
nents. All of these conditions can lead to scuffing,
cracking and eventual failure.
The steel brake lines should be inspected periodi-
cally for evidence of corrosion, twists, kinks, leaks, or
other damage. Heavily corroded lines will eventually
rust through causing leaks. In any case, corroded or
damaged brake lines should be replaced.
Factory replacement brake lines and hoses are rec-
ommended to ensure quality, correct length and supe-
rior fatigue life. Care should be taken to make sure
that brake line and hose mating surfaces are clean
and free from nicks and burrs. Also remember that
right and left brake hoses are not interchangeable.
Use new copper gaskets at all caliper connections.
Be sure brake line connections are properly made
(not cross threaded) and tightened to recommended
torque.
Fig. 2 STEERING COLUMN OPENING COVER
REMOVAL/INSTALL
1 - INSTRUMENT PANEL TOP PAD
2 - STEERING COLUMN OPENING COVER
3 - SCREW (3)
Fig. 3 ADJUSTABLE PEDAL SWITCH
1 - RETAINING CLIPS
2 - ELECTRICAL CONNECTION
5 - 8 BRAKES - BASEWJ

INSPECTION
The radiator cooling fins should be checked for
damage or deterioration. Inspect cooling fins to make
sure they are not bent or crushed, these areas result
in reduced heat exchange causing the cooling system
to operate at higher temperatures. Inspect the plastic
end tanks for cracks, damage or leaks.
Inspect the radiator neck for damage or distortion.
INSTALLATION
CAUTION: Before installing the radiator or A/C con-
denser, be sure the radiator-to-body and radiator-to-
A/C condenser rubber air seals (Fig. 39) are
properly fastened to their original positions. These
are used at the top, bottom and sides of the radia-
tor and A/C condenser. To prevent overheating,
these seals must be installed to their original posi-
tions.
(1) Equipped with air conditioning: Gently lower
the radiator into the vehicle. Guide the two radiator
alignment dowels through the holes in the rubber air
seals first and then through the A/C support brackets
(Fig. 40). Continue to guide the alignment dowels
into the rubber grommets located in lower radiator
crossmember. The holes in the L-shaped brackets
(located on bottom of A/C condenser) must be posi-
tioned between bottom of rubber air seals and top of
rubber grommets.
(2) Connect the radiator upper and lower hoses
and hose clamps to radiator (Fig. 41).
CAUTION: The tangs on the hose clamps must be
positioned straight down.
(3) Install coolant reserve/overflow tank hose at
radiator (Fig. 41).
(4) Connect both transmission cooler lines at the
radiator (Fig. 41).
(5) Install both radiator mounting bolts (Fig. 41).
(6) Install air inlet duct at grill.
(7) Attach electric fan harness to shroud, then con-
nect harness to connector (Fig. 41).
(8) Install the grill (Refer to 23 - BODY/EXTERI-
OR/GRILLE - INSTALLATION).
(9) Install the fan/viscous fan drive assembly to
the water pump.
(10) Rotate the fan blades (by hand) and check for
interference at fan shroud.
(11) Be sure of at least 25 mm (1.0 inch) between
tips of fan blades and fan shroud.
(12) Fill cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(13) Connect battery cable at battery.
(14) Start and warm engine. Check for leaks.
RADIATOR FAN MOTOR
DIAGNOSIS AND TESTINGÐELECTRIC
COOLING FAN
The powertrain control module (PCM) will enter a
diagnostic trouble code (DTC) in memory if it detects
a problem in the auxiliary cooling fan relay or circuit.
(Refer to 25 - EMISSIONS CONTROL - DESCRIP-
TION).
If the electric cooling fan is inoperative, check the
15A fuse in the junction block and the 40A fuse in
the Power Distribution Center (PDC) with a 12 volt
test lamp or DVOM. Refer to the inside of the PDC
cover for the exact location of the fuse. If fuses are
okay, refer to ELECTRICAL for cooling fan and relay
circuit schematic.
WATER PUMP - 4.7L
DESCRIPTION
DESCRIPTIONÐWATER PUMP
A centrifugal water pump circulates coolant
through the water jackets, passages, intake manifold,
radiator core, cooling system hoses and heater core.
The pump is driven from the engine crankshaft by a
single serpentine drive belt.
The water pump impeller is pressed onto the rear
of a shaft that rotates in bearings pressed into the
housing. The housing has two small holes to allow
seepage to escape. The water pump seals are lubri-
cated by the antifreeze in the coolant mixture. No
additional lubrication is necessary.
Both heater hoses are connected to fittings on the
timing chain front cover. The water pump is also
mounted directly to the timing chain cover and is
equipped with a non serviceable integral pulley (Fig.
42).
DESCRIPTIONÐWATER PUMP BYPASS
The 4.7L engine uses an internal water/coolant
bypass system. The design uses galleries in the tim-
ing chain cover to circulate coolant during engine
warm-up preventing the coolant from flowing
through the radiator. The thermostat uses a stub
shaft located at the rear of the thermostat (Fig. 43)
to control flow through the bypass gallery.
OPERATION
OPERATIONÐWATER PUMP
A centrifugal water pump circulates coolant
through the water jackets, passages, intake manifold,
WJENGINE 7 - 47
RADIATOR - 4.0L (Continued)

OPERATION
The audio system components are designed to pro-
vide audio entertainment and information through
the reception, tuning and amplification of locally
broadcast radio signals in both the Amplitude Modu-
lating (AM) and Frequency Modulating (FM) com-
mercial frequency ranges. Electromagnetic radio
signals that are broadcast from a radio station
induce electrical modulations into the audio system
antenna mast. The antenna body and cable conduct
these weak signals from the antenna mast to the
radio. The radio then tunes and amplifies these weak
radio frequency signals into stronger electrical audio
signals that are required in order to operate the
audio system speakers. The speakers convert these
electrical signals into air movement, which repro-
duces the sounds being broadcast by the radio sta-
tion.
Some audio systems also offer the user the option
of selecting from and listening to prerecorded audio
cassette tapes, audio compact discs, or both. Regard-
less of the media type, the audio system components
provide the user with the ability to electronically
amplify and adjust the audio signals being repro-
duced by the speakers within the vehicle to suit the
preferences of the vehicle occupants.
The audio system components operate on battery
current received through a fuse in the Junction Block
(JB) on a fused ignition switch output (run-acc) cir-
cuit so that the system will only operate when the
ignition switch is in the On or Accessory positions.
On vehicles that are equipped with the optional
remote radio switches, the BCM receives hard wired
resistor multiplexed inputs from the remote radio
switches. The programming in the BCM allows it to
process those inputs and send the proper messages to
the radio receiver over the PCI data bus to control
the radio volume up or down, station seek up or
down, preset station advance, and mode advance
functions.On vehicles equipped with the optional memory
system, when the DDM receives a Driver 1 or Driver
2 memory recall input from the memory switch on
the driver side front door trim panel or a memory
recall message from the Remote Keyless Entry (RKE)
receiver in the PDM, the DDM sends a memory
recall message back to the radio receiver over the
PCI data bus to recall the radio station presets and
last station listened to information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of each of the available audio systems.
DIAGNOSIS AND TESTING - AUDIO
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
WJAUDIO 8A - 3
AUDIO (Continued)

AUDIO SYSTEM DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
NO AUDIO 1. Fuse faulty. 1. Check radio fuse in Junction Block (JB) and
Ignition-Off Draw (IOD) fuse in Power Distribution
Center (PDC). Replace fuses, if required.
2. Radio connector faulty. 2. Check for loose or corroded radio connector.
Repair, if required.
3. Wiring faulty. 3. Check for battery voltage at radio connector.
Repair wiring, if required.
4. Radio ground faulty. 4. Check for continuity between radio chassis and
a known good ground. There should be
continuity. Repair ground, if required.
5. Radio faulty. 5. (Refer to 8 - ELECTRICAL/AUDIO/RADIO -
DIAGNOSIS AND TESTING).
6. Speakers faulty. 6. (Refer to 8 - ELECTRICAL/AUDIO/SPEAKER -
DIAGNOSIS AND TESTING).
7. Amplifier faulty (if
equipped).7. (Refer to 8 - ELECTRICAL/AUDIO/AMPLIFIER
- DIAGNOSIS AND TESTING).
NO RADIO DISPLAY 1. Fuse faulty. 1. Check radio fuse in Junction Block (JB) and
Ignition-Off Draw (IOD) fuse in Power Distribution
Center (PDC). Replace fuses, if required.
2. Radio connector faulty. 2. Check for loose or corroded radio connector.
Repair, if required.
3. Wiring faulty. 3. Check for battery voltage at radio connector.
Repair wiring, if required.
4. Radio ground faulty. 4. Check for continuity between radio chassis and
a known good ground. There should be
continuity. Repair ground, if required.
5. Radio faulty. 5. (Refer to 8 - ELECTRICAL/AUDIO/RADIO -
DIAGNOSIS AND TESTING).
CLOCK WILL NOT KEEP
SET TIME1. Fuse faulty. 1. Check Ignition-Off Draw (IOD) fuse in the
Power Distribution Center (PDC). Replace fuse, if
required.
2. Radio connector faulty. 2. Check for loose or corroded radio connector.
Repair, if required.
3. Wiring faulty. 3. Check for battery voltage at radio connector.
Repair wiring, if required.
4. Radio ground faulty. 4. Check for continuity between radio chassis and
a known good ground. There should be
continuity. Repair ground, if required.
5. Radio faulty. 5. (Refer to 8 - ELECTRICAL/AUDIO/RADIO -
DIAGNOSIS AND TESTING).
8A - 4 AUDIOWJ
AUDIO (Continued)

problem being diagnosed is related to one of the
symptoms listed below, be certain to check the
remote radio switches and circuits. (Refer to 8 -
ELECTRICAL/AUDIO/REMOTE SWITCHES -
OPERATION).
²Stations changing with no remote radio switch
input
²Radio memory presets not working properly
²Volume changes with no remote radio switch
input
²Remote radio switch buttons taking on other
functions
²CD player skipping tracks
²Mode (AM, FM, CD, CD changer) changes with
no remote radio switch input
²Remote radio switch inoperative.
For complete circuit diagrams, refer to the appro-
priate wiring information. The wiring information
includes wiring diagrams, proper wire and connector
repair procedures, details of wire harness routing
and retention, connector pin-out information and
location views for the various wire harness connec-
tors, splices and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
CAUTION: The speaker output of the radio receiver
is a ªfloating groundº system. Do not allow any
speaker lead to short to ground, as damage to the
radio receiver may result.
(1) Check the fused B(+) fuse in the junction block.
If OK, go to Step 2. If not OK, repair the shorted cir-
cuit or component as required and replace the faulty
fuse.
(2) Check for battery voltage at the fused B(+) fuse
in the junction block. If OK, go to Step 3. If not OK,
repair the open fused B(+) circuit to the Power Dis-
tribution Center (PDC) fuse as required.
(3) Check the fused ignition switch output (acc/
run) fuse in the junction block. If OK, go to Step 4. If
not OK, repair the shorted circuit or component as
required and replace the faulty fuse(s).(4) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (acc/run) fuse in the junction block. If OK, go
to Step 5. If not OK, repair the open fused ignition
switch output (acc/run) circuit to the ignition switch
as required.
(5) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Remove the radio receiver from the instrument
panel, but do not disconnect the wire harness connec-
tors. Check for continuity between the radio receiver
chassis and a good ground. There should be continu-
ity. If OK, go to Step 6. If not OK, repair the open
ground circuit to ground as required.
(6) Test the radio receiver antenna. (Refer to 8 -
ELECTRICAL/AUDIO/ANTENNA BODY & CABLE -
DIAGNOSIS AND TESTING). If OK, go to Step 7. If
not OK, replace the faulty antenna or coaxial cable
as required.
(7) Connect the battery negative cable. Turn the
ignition switch to the On position. Check for battery
voltage at the fused ignition switch output (acc/run)
circuit cavity of the 22 pin radio wire harness connec-
tor. If OK, go to Step 8. If not OK, repair the open
fused ignition switch output (acc/run) circuit to the
junction block fuse as required.
(8) Turn the ignition switch to the Off position.
Check for battery voltage at the fused B(+) circuit
cavity of the 22 pin radio wire harness connector. If
OK, replace the faulty radio receiver. If not OK,
repair the open fused B(+) circuit to the junction
block fuse as required.
REMOVAL
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the center upper bezel from the instru-
ment panel.(Refer to 23 - BODY/INSTRUMENT
PANEL - REMOVAL).
(3) Remove the four screws that secure the radio
receiver to the instrument panel (Fig. 12).
WJAUDIO 8A - 17
RADIO (Continued)

DIAGNOSIS AND TESTING - SPEAKER
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
CAUTION: The speaker output of the radio is a
ªfloating groundº system. Do not allow any speaker
lead to short to ground, as damage to the radio
may result.
(1) Turn the ignition switch to the On position.
Turn the radio receiver on. Adjust the balance and
fader controls to check the performance of each indi-
vidual speaker. Note the speaker locations that are
not performing correctly. Go to Step 2.
(2) Turn the radio receiver off. Turn the ignition
switch to the Off position. Disconnect and isolate the
battery negative cable. Remove the radio receiver
from the instrument panel. If the vehicle is equipped
with the Infinity speaker package, also disconnect
the wire harness connectors at the power amplifier.
Check both the speaker feed (+) circuit and return (±)
circuit cavities for the inoperative speaker location(s)
at the radio receiver wire harness connectors for con-
tinuity to ground. In each case, there should be no
continuity. If OK, go to Step 3. If not OK, repair the
shorted speaker feed (+) and/or return (±) circuit(s) to
the speaker as required.
(3) If the vehicle is equipped with the Infinity
speaker package, go to Step 6. If the vehicle is
equipped with the standard speaker system, check
the resistance between the speaker feed (+) circuit
and return (±) circuit cavities of the radio receiverwire harness connectors for the inoperative speaker
location(s). The meter should read between 2 and 3
ohms (speaker resistance). If OK, go to Step 4. If not
OK, go to Step 5.
(4) Install a known good radio receiver. Connect
the battery negative cable. Turn the ignition switch
to the On position. Turn on the radio receiver and
test the speaker operation. If OK, replace the faulty
radio receiver. If not OK, turn the radio receiver off,
turn the ignition switch to the Off position, discon-
nect and isolate the battery negative cable, remove
the test radio receiver, and go to Step 5.
(5) Disconnect the wire harness connector at the
inoperative speaker. Check for continuity between
the speaker feed (+) circuit cavities of the radio
receiver wire harness connector and the speaker wire
harness connector. Repeat the check between the
speaker return (±) circuit cavities of the radio
receiver wire harness connector and the speaker wire
harness connector. In each case, there should be con-
tinuity. If OK, replace the faulty speaker. If not OK,
repair the open speaker feed (+) and/or return (±) cir-
cuit(s) as required.
(6) For each inoperative speaker location, check for
continuity between the speaker feed (+) circuit cavi-
ties of the radio receiver wire harness connectors and
the power amplifier wire harness connectors. Repeat
the check for each inoperative speaker location
between the speaker return (±) circuit cavities of the
radio receiver wire harness connectors and the power
amplifier wire harness connectors. In each case,
there should be continuity. If OK, go to Step 7. If not
OK, repair the open speaker feed (+) and/or return
(±) circuit(s) as required.
(7) Check for continuity between the two ground
circuit cavities of the power amplifier wire harness
connector and a good ground. There should be conti-
nuity. If OK, go to Step 8. If not OK, repair the open
ground circuit(s) to ground as required.
(8) Check the fused B(+) fuse for the power ampli-
fier in the junction block. If OK, go to Step 9. If not
OK, repair the shorted circuit or component as
required and replace the faulty fuse.
(9) Install the radio receiver. Connect the battery
negative cable. Check for battery voltage at the fused
B(+) fuse for the power amplifier in the junction
block. If OK, go to Step 10. If not OK, repair the
open fused B(+) circuit to the Power Distribution
Center (PDC) fuse as required.
(10) Check for battery voltage at the two fused
B(+) circuit cavities of the power amplifier wire har-
ness connector. If OK, go to Step 11. If not OK, repair
the open fused B(+) circuit(s) to the power amplifier
fuse in the junction block as required.
(11) Turn the ignition switch to the On position.
Turn the radio receiver on. Check for battery voltage
WJAUDIO 8A - 23
SPEAKER (Continued)

DIAGNOSIS AND TESTING - CHIME WARNING
SYSTEM
Refer to the appropriate wiring information. Con-
ventional diagnostic methods may not prove conclu-
sive in the diagnosis of the instrument cluster or the
Programmable Communications Interface (PCI) data
bus network. The most reliable, efficient and accu-
rate means to diagnose the BCM and the PCI data
bus network inputs for the chime warning system
requires the use of a DRBIIItscan tool and the
appropriate diagnostic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFOREATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
CHIME WARNING SYSTEM DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
NO SEAT BELT WARNING
CHIME WITH SEAT BELT
UNBUCKLED, BUT OTHER
CHIME FEATURES OK1. Seat belt switch ground
circuit open.1. Check for continuity between the ground circuit
of the wire harness connector for the seat belt
switch and a good ground. Repair the ground
circuit, if required.
2. Seat belt switch sense
circuit open.2. Check for continuity between the seat belt
switch sense circuit of the wire harness connector
for the seat belt switch and the body wire harness
junction block connector. Repair the seat belt
switch sense circuit, if required.
3. Faulty seat belt switch. 3. Check for continuity between the ground circuit
and the seat belt switch sense circuit of the seat
belt switch pigtail wire connector. There should be
continuity with the seat belt unbuckled. Replace
the faulty seat belt, if required.
SEAT BELT WARNING
CHIME WITH SEAT BELT
BUCKLED1. Seat belt switch sense
circuit shorted.1. With the wire harness connector for the seat
belt switch and the body wire harness junction
block connector disconnected, there should be no
continuity between the seat belt switch sense
circuit and a good ground. Repair the seat belt
switch sense circuit, if required.
2. Faulty seat belt switch. 2. Check for continuity between the ground circuit
and the seat belt switch sense circuit of the seat
belt switch pigtail wire connector. There should be
no continuity with the seat belt buckled. Replace
the faulty seat belt, if required.
WJCHIME/BUZZER 8B - 3
CHIME WARNING SYSTEM (Continued)