washer fluid JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual

TRAC-LOKTDIFFERENTIAL
This differentials clutches are engaged by two con-
current forces. The first being the preload force
exerted through Belleville spring washers within the
clutch packs. The second is the separating forces gen-
erated by the side gears as torque is applied through
the ring gear (Fig. 3).
This design provides the differential action needed
for turning corners and for driving straight ahead
during periods of unequal traction. When one wheel
looses traction, the clutch packs transfer additional
torque to the wheel having the most traction. This
differential resist wheel spin on bumpy roads and
provide more pulling power when one wheel looses
traction. Pulling power is provided continuously until
both wheels loose traction. If both wheels slip due to
unequal traction, Trac-lokŸ operation is normal. Inextreme cases of differences of traction, the wheel
with the least traction may spin.DIAGNOSIS AND TESTING
GEAR NOISE
Axle gear noise can be caused by insufficient lubri-
cant, incorrect backlash, tooth contact, worn/damaged
gears, or the carrier housing not having the proper
offset and squareness.
Gear noise usually happens at a specific speed
range. The noise can also occur during a specific type
of driving condition. These conditions are accelera-
tion, deceleration, coast, or constant load.
When road testing, first warm-up the axle fluid by
driving the vehicle at least 5 miles and then acceler-
ate the vehicle to the speed range where the noise is
the greatest. Shift out-of-gear and coast through the
Fig. 1 STRAIGHT AHEAD DRIVING
1 - WHEELS ROTATE AT CASE SPEED
2 - PINION GEAR
3 - SIDE GEAR
4 - PINION GEARS ROTATE WITH CASE
Fig. 2 DIFFERENTIAL ON TURNS
1 - PINION GEARS ROTATE ON PINION SHAFT
Fig. 3 TRAC-LOK LIMITED SLIP DIFFERENTIAL
1 - CASE
2 - RING GEAR
3 - DRIVE PINION
4 - PINION GEAR
5 - MATE SHAFT
6 - CLUTCH PACK
7 - SIDE GEAR
8 - CLUTCH PACK
WJREAR AXLE - 198RBI 3 - 51
REAR AXLE - 198RBI (Continued)

and therefore creates pressure in the pump. The tun-
ing of the front and rear axle orifices and valves
inside the gerotor pump is unique and each system
includes a torque-limiting pressure relief valve to
protect the clutch pack, which also facilitates vehicle
control under extreme side-to-side traction varia-
tions. The resulting pressure is applied to the clutch
pack and the transfer of torque is completed.
Under conditions in which opposite wheels are on
surfaces with widely different friction characteristics,
Vari-loktdelivers far more torque to the wheel on
the higher traction surface than do conventional
Trac-loktsystems. Because conventional Trac-lokt
differentials are initially pre-loaded to assure torque
transfer, normal driving (where inner and outer
wheel speeds differ during cornering, etc.) produces
torque transfer during even slight side-to-side speed
variations. Since these devices rely on friction from
this preload to transfer torque, normal use tends to
cause wear that reduces the ability of the differential
to transfer torque over time. By design, the Vari-lokt
system is less subject to wear, remaining more con-
sistent over time in its ability to transfer torque. The
coupling assembly is serviced as a unit. From a ser-
vice standpoint the coupling also benefits from using
the same lubricant supply as the ring and pinion
gears.
DIAGNOSIS AND TESTING
GEAR NOISE
Axle gear noise can be caused by insufficient lubri-
cant, incorrect backlash, tooth contact, worn/damaged
gears, or the carrier housing not having the proper
offset and squareness.
Gear noise usually happens at a specific speed
range. The noise can also occur during a specific type
of driving condition. These conditions are accelera-
tion, deceleration, coast, or constant load.
When road testing, first warm-up the axle fluid by
driving the vehicle at least 5 miles and then acceler-
ate the vehicle to the speed range where the noise is
the greatest. Shift out-of-gear and coast through the
peak-noise range. If the noise stops or changes
greatly:
²Check for insufficient lubricant.
²Incorrect ring gear backlash.
²Gear damage.
Differential side gears and pinions can be checked
by turning the vehicle. They usually do not cause
noise during straight-ahead driving when the gears
are unloaded. The side gears are loaded during vehi-
cle turns. A worn pinion mate shaft can also cause a
snapping or a knocking noise.
BEARING NOISE
The axle shaft, differential and pinion bearings can
all produce noise when worn or damaged. Bearing
noise can be either a whining, or a growling sound.
Pinion bearings have a constant-pitch noise. This
noise changes only with vehicle speed. Pinion bearing
noise will be higher pitched because it rotates at a
faster rate. Drive the vehicle and load the differen-
tial. If bearing noise occurs, the rear pinion bearing
is the source of the noise. If the bearing noise is
heard during a coast, the front pinion bearing is the
source.
Worn or damaged differential bearings usually pro-
duce a low pitch noise. Differential bearing noise is
similar to pinion bearing noise. The pitch of differen-
tial bearing noise is also constant and varies only
with vehicle speed.
Axle shaft bearings produce noise and vibration
when worn or damaged. The noise generally changes
when the bearings are loaded. Road test the vehicle.
Turn the vehicle sharply to the left and to the right.
This will load the bearings and change the noise
level. Where axle bearing damage is slight, the noise
is usually not noticeable at speeds above 30 mph.
LOW SPEED KNOCK
Low speed knock is generally caused by a worn
U-joint or by worn side±gear thrust washers. A worn
pinion shaft bore will also cause low speed knock.
VIBRATION
Vibration at the rear of the vehicle is usually
caused by a:
²Damaged drive shaft.
²Missing drive shaft balance weight(s).
²Worn or out-of-balance wheels.
²Loose wheel lug nuts.
²Worn U-joint(s).
²Loose/broken springs.
²Damaged axle shaft bearing(s).
²Loose pinion gear nut.
²Excessive pinion yoke run out.
²Bent axle shaft(s).
Check for loose or damaged front-end components
or engine/transmission mounts. These components
can contribute to what appears to be a rearend vibra-
tion. Do not overlook engine accessories, brackets
and drive belts.
All driveline components should be examined
before starting any repair.
(Refer to 22 - TIRES/WHEELS - DIAGNOSIS AND
TESTING)
3 - 92 REAR AXLE - 226RBAWJ
REAR AXLE - 226RBA (Continued)

(5) Remove brake hose banjo bolt and gasket
washers. Discard gasket washers.
(6) Remove the caliper support spring by prying
the spring out of the caliper (Fig. 20).
(7) Remove the caliper slide pin bushing caps and
remove the slide pins (Fig. 21).
(8) Remove caliper from the anchor.
(9) Remove the inboard brake shoe (Fig. 22).
REMOVAL - REAR DISC BRAKE CALIPER
(1) Raise and support vehicle.
(2) Remove rear wheel and tire assembly.
(3) Drain small amount of fluid from master cylin-
der brake reservoir with acleansuction gun.
(4) Bottom caliper pistons into the caliper by pry-
ing the caliper over (Fig. 23).
Fig. 20 Caliper Support Spring
1 - SUPPORT SPRING
2 - CALIPER
Fig. 21 Slide Pins
1 - SLIDE PIN
2 - SLIDE PIN
3 - CALIPER
Fig. 22 Inboard Brake Shoe
1 - CALIPER
2 - INBOARD SHOE
Fig. 23 Bottoming Caliper Piston
1 - CALIPER
2 - CALIPER ANCHOR
WJBRAKES - BASE 5 - 15
DISC BRAKE CALIPERS (Continued)

(6) Seat dust boot in caliper with Installer 8280
and Handle C-4171 (Fig. 45).
(7) Install caliper slide pin bushings into the cali-
per (Fig. 46).
(8) Install caliper bleed screw.
INSTALLATION
INSTALLATION - FRONT DISC BRAKE CALIPER
(1) Install the inboard brake shoe (Fig. 22).
(2) Lubricate the slide pins and slide pin bushings
with Dow Corningtgrease G807 or the grease pro-
vided with the caliper.
(3) Install the caliper on the anchor.(4) Install the caliper slide pin and tighten to
29-41 N´m (21-30 ft. lbs.).
(5) Install the caliper slide pin bushing caps.
(6) Install the caliper support spring in the top
end of the caliper and under the anchor. Then install
other end into the lower caliper hole. Hold the spring
into the caliper hole with your thumb while prying
the end of the spring out and down under the anchor
with a screw drive.
(7) Install brake hose to caliper withnew gasket
washersand tighten banjo bolt to 31 N´m (23 ft.
lbs.).
CAUTION: Verify brake hose is not twisted or
kinked before tightening banjo bolt.
(8) Fill and bleed brake system.
(9) Install wheel and tire assemblies.
(10) Remove supports and lower vehicle.
(11) Verify brake fluid level.
INSTALLATION - REAR DISC BRAKE CALIPER
(1) Install the inboard brake shoe (Fig. 26).
(2) Lubricate the slide pins and slide pin bushings
with Dow Corningtgrease G807 or the grease pro-
vided with the caliper.
(3) Install the caliper on the anchor.
(4) Install the caliper slide pin and tighten to
29-41 N´m (21-30 ft. lbs.).
(5) Install the caliper slide pin caps.
(6) Install the caliper support spring in the top
end of the caliper and under the anchor. Then install
other end into the lower caliper hole. Hold the spring
into the caliper hole with your thumb while prying
the end of the spring out and down under the anchor
with a screw drive.
CAUTION: Verify brake hose is not twisted or
kinked before tightening fitting bolt.
(7) Install brake hose to caliper with anewgasket
washers and tighten banjo bolt to 31 N´m (23 ft. lbs.).
(8) Fill and bleed brake system.
(9) Install wheel and tire assemblies.
(10) Remove supports and lower vehicle.
FLUID
DIAGNOSIS AND TESTING - BRAKE FLUID
CONTAMINATION
Indications of fluid contamination are swollen or
deteriorated rubber parts.
Swollen rubber parts indicate the presence of
petroleum in the brake fluid.
To test for contamination, put a small amount of
drained brake fluid in clear glass jar. If fluid sepa-
Fig. 45 Piston Dust Boot Installation
1 - HANDLE
2 - INSTALLER
3 - DUST BOOT
Fig. 46 Slide Pin And Bushing
1 - CALIPER SLIDE PIN
2 - BUSHING
5 - 22 BRAKES - BASEWJ
DISC BRAKE CALIPERS (Continued)

BCM programming then performs those tasks and
provides features through both PCI data bus commu-
nication with other electronic modules and hard
wired outputs to a number of relays. These relays
provide the BCM with the ability to control numer-
ous high current accessory systems in the vehicle.
The BCM circuitry operates on battery current
received through fuses in the Junction Block (JB) on a
non-switched fused B(+) circuit, a fused ignition switch
output (start-run) circuit, and a fused ignition switch
output (run-accessory) circuit. This arrangement allows
the BCM to provide some features regardless of the
ignition switch position. The BCM circuitry is grounded
through the chassis beneath the center console.
The BCM monitors its own internal circuitry as
well as many of its input and output circuits, and
will store a Diagnostic Trouble Code (DTC) in elec-
tronic memory for any failure it detects. These DTCs
can be retrieved and diagnosed using a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
HARD WIRED INPUTS
The hard wired inputs to the BCM include the fol-
lowing:
²A/C switch signal
²Ambient temperature sensor signal
²Body control module flash enable
²Coolant level switch sense
²Door ajar switch sense (two circuits - one left
rear, and one right rear)
²Driver seat heater switch mux
²Fog lamp switch sense
²Fused B(+)
²Fused ignition switch output (run-acc)
²Fused ignition switch output (st-run)
²Ground (five circuits - two Z1, and three Z2)
²Hazard switch sense
²Headlamp switch mux
²High beam switch sense
²Hood ajar switch sense (export)
²Key-in ignition switch sense
²Liftgate ajar switch sense
²Liftgate courtesy disable
²Liftgate flip-up ajar switch sense
²Panel lamps dimmer signal
²Park lamp relay output
²Passenger seat heater switch mux
²PCI bus
²Radio control mux
²Rear window defogger switch sense
²Seat belt switch sense
²Ultralight sensor signal
²Washer fluid switch sense
²Washer pump switch sense
²Windshield wiper switch mux
²Wiper park switch sense
MESSAGING
The BCM uses the following messages received
from other electronic modules over the PCI data bus:
²Accessory Delay Control (DDM/PDM)
²Battery Temperature (PCM)
²Chime Request (EMIC, EVIC, SKIM)
²Cylinder Lock Switch Status (DDM)
²Door Ajar Status/Front Doors (DDM/PDM)
²Door Lock Status (DDM/PDM)
²Engine Model (PCM)
²Engine RPM (PCM)
²Engine Temperature (PCM)
²English/Metric Default (EMIC)
²Fuel Tank Level (PCM)
²Fuel Used/Injector Pulses (PCM)
²Panic Control (PDM)
²Programmable Features Preferences/Audible &
Optical Chirps/Headlamp Delay (EVIC)
²RKE Status (PDM)
²Vehicle Identification Number (PCM)
²Vehicle Speed (PCM)
The BCM provides the following messages to other
electronic modules over the PCI data bus:
²A/C Switch Status (PCM)
²Ambient Temperature Data (AZC/EVIC/PCM)
²Average/Instantaneous Fuel Economy (EVIC)
²Country Code (EMIC)
²Courtesy Lamp Status (DDM/PDM)
²Distance To Empty (EVIC)
²Elapsed Ignition On Timer (EVIC)
²English/Metric Status (EMIC)
²Front & Rear Door Ajar Status (EVIC)
²Front & Rear Fog Lamp Status (EMIC)
²Heated Seat Switch Status (HSM/MHSM)
²High Beam Status (EMIC)
²Ignition Off Timer (EVIC)
²Ignition Switch Position (DDM/PDM)
²Key-In Ignition Status (DDM/PDM)
²Low Beam Status (EMIC)
²Panel Lamp Status (AZC/EMIC/Radio)
²Rear Window Defogger Relay Status (DDM/
PDM)
²Remote Radio Switch Status (Radio)
²Seatbelt Status (EMIC/MHSM/MSM)
DIAGNOSIS AND TESTING - BODY CONTROL
MODULE
The hard wired inputs to and outputs from the
Body Control Module (BCM) may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. Refer to the appropriate wiring information.
Conventional diagnostic methods may not prove
conclusive in the diagnosis of the BCM. In order to
obtain conclusive testing of the BCM, the Program-
mable Communications Interface (PCI) data bus net-
work and all of the electronic modules that provide
8E - 4 ELECTRONIC CONTROL MODULESWJ
BODY CONTROL MODULE (Continued)

for door and liftgate open indications and to show if a
turn signal has been left on. The EVIC messages and
displays are coordinated with warning indicators in
the instrument cluster to avoid duplication.
The EVIC module contains a central processing
unit and interfaces with other electronic modules in
the vehicle over the Programmable Communications
Interface (PCI) data bus network. The PCI data bus
network allows the sharing of sensor information.
This helps to reduce wire harness complexity, reduce
internal controller hardware, and reduce component
sensor current loads. At the same time, this system
provides increased reliability, enhanced diagnostics,
and allows the addition of many new feature capabil-
ities.
The EVIC module includes the following display
options:
²Compass and Temperature- provides the out-
side temperature and one of eight compass readings
to indicate the direction the vehicle is facing.
²Average fuel economy- shows the average
fuel economy since the last trip computer reset.
²Distance to empty- shows the estimated dis-
tance that can be travelled with the fuel remaining
in the fuel tank. This estimated distance is computed
using the average miles-per-gallon from the last 30
gallons of fuel used.
²Instant fuel economy- shows the present fuel
economy based upon the current vehicle distance and
fuel used information.
²Trip distance- shows the distance travelled
since the last trip computer reset.
²Elapsed time- shows the accumulated igni-
tion-on time since the last trip computer reset.
²Distance to service- shows the distance
remaining until the next scheduled service interval.
²Tire Pressure- shows the tire pressure in each
tire.
²Blank screen- the EVIC compass/temperature/
trip computer VFD is turned off.
The EVIC is capable of displaying the following
alert messages, which are accompanied by an audible
announcement consisting of a series of beeps:
²TURN SIGNALS ON (with vehicle graphic)-
Indicates that a turn signal has remained on for
about 1.6 kilometers (one mile).
²PERFORM SERVICE- Indicates that a cus-
tomer programmable service interval distance has
been reached.
²DOOR OPEN (one or more, with vehicle
graphic)- Indicates that a door is open or not fully
closed.
²LIFTGATE OPEN (with vehicle graphic)-
Indicates that the liftgate is open or not fully closed.
²LIFTGLASS OPEN (with vehicle graphic)-
Indicates that the liftglass is open or not fully closed.²COOLANT LEVEL LOW (with vehicle
graphic)- Indicates that the coolant level in the
engine coolant reservoir is low.
²XX LOW PRESSURE (with vehicle graphic)
- Indicates that the air pressure in the selected tire
is low.
²WASHER FLUID LOW (with vehicle
graphic)- Indicates that the fluid level in the
washer fluid reservoir is low.
The EVIC ªMenuº push button provides the vehicle
operator with a user interface, which allows the
selection of several optional customer programmable
electronic features to suit individual preferences.
Refer toELECTRONIC VEHICLE INFORMA-
TION CENTER PROGRAMMINGin the Service
Procedures section of this group for more information
on the customer programmable feature options.
If the vehicle is equipped with the optional mem-
ory system, the EVIC will display the following mem-
ory system messages:
²MEMORY #X POSITION SET (X = Driver 1
or Driver 2)- This message appears in the EVIC
display each time the memory system is successfully
programmed. It is accompanied by an audible
announcement chime tone.
²MEMORY SYSTEM DISABLED- The memory
system is automatically disabled while the driver
side seat belt is fastened and/or while the automatic
transmission gear selector is in any position except
Park or Neutral. This message appears in the EVIC
display as a reminder when a memory switch push
button is depressed while the memory system is dis-
abled. If the REMOTE LINKED TO MEMORY cus-
tomer programmable feature has been selected, this
message will also appear when the Unlock button of
the Remote Keyless Entry (RKE) transmitter is
depressed while the memory system is disabled.
If the vehicle is equipped with the optional Univer-
sal Transmitter transceiver, the EVIC will also dis-
play messages and an icon indicating when the
Universal Transmitter is being trained, which of the
three transmitter buttons is transmitting, and when
the transceiver is cleared.
If the vehicle is equipped with the optionalTire
Pressure Monitoring System, the EVIC will also
display messages and an icon indicating when the
tire air pressure falls below a given set-point, and
which of the five tires is transmitting the low pres-
sure warning, and when the condition is cleared.
Refer to the Tires/Wheels section of this manual for
complete Tire Pressure Monitoring System descrip-
tion. Refer to this section of the service manual for
EVIC modules function description for the Tire Pres-
sure Monitoring.
Data input for all EVIC functions, including VFD
dimming level, is received through PCI data bus
WJMESSAGE SYSTEMS 8M - 7
ELECTRONIC VEHICLE INFO CENTER (Continued)

messages. The EVIC module uses its internal pro-
gramming and all of its data inputs to calculate and
display the requested data. If the data displayed is
incorrect, perform the self-diagnostic tests as
described in this group. If these tests prove inconclu-
sive, the use of a DRBIIItscan tool and the proper
Diagnostic Procedures manual are recommended for
further testing of the EVIC module and the PCI data
bus.
The EVIC module cannot be repaired, and is avail-
able for service only as a unit. This unit includes the
push button switches and the plastic housed module.
If any of these components are faulty or damaged,
the complete EVIC module must be replaced. The
incandescent bulbs used for EVIC push button back-
lighting and the display lens are available for service
replacement.
ELECTRONIC VEHICLE INFORMATION CENTER
CHIME
The Electronic Vehicle Information Center (EVIC)
uses the chime warning system for two different
kinds of support. In addition to requesting chime
tones from the Body Control Module (BCM) as tactile
beep support, the EVIC is programmed to send chime
request messages over the Programmable Communi-
cations Interface (PCI) data bus when it detects the
following conditions:
²Door Open Warning- A door is open above a
critical speed [about 16 kilometers-per-hour (10
miles-per-hour) for the driver side front door, or
about 5 kilometers-per-hour (3 miles-per-hour) for
any other door].
²Liftgate Open Warning- The liftgate is open
above a critical speed [about 5 kilometers-per-hour (3
miles-per-hour)].
²Liftglass Open Warning- The liftgate flip-up
glass is open above a critical speed [about 5 kilome-
ters-per-hour (3 miles-per-hour)].
²Low Coolant Level Warning- The coolant
level in the engine coolant reservoir is low.
²Perform Service Alert- An audible alert that
a ªPerform Serviceº reminder message is being dis-
played by the EVIC.
²Turn Signal On Warning- A turn signal
remains on for about 1.6 kilometers (one mile).
²Washer Fluid Low Warning- The fluid level
in the washer reservoir is low.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the EVIC. (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE/ELECTRONIC VEHICLE INFO CENTER
- DESCRIPTION) for more information on the EVIC.
COMPASS
While in the compass/temperature mode, the com-
pass will display the direction in which the vehicle is
pointed using the eight major compass headings
(Examples: north is N, northeast is NE). The self-cal-
ibrating compass unit requires no adjusting in nor-
mal use. The only calibration that may prove
necessary is to drive the vehicle in one circle at 5 to
8 kilometers-per-hour (3 to 5 miles-per-hour), on level
ground, in not less than 20 seconds. This will reori-
ent the compass unit to its vehicle.
The compass unit also will compensate for magne-
tism the body of the vehicle may acquire during nor-
mal use. However, avoid placing anything magnetic
directly on the roof of the vehicle. Magnetic mounts
for an antenna, a repair order hat, or a funeral pro-
cession flag can exceed the compensating ability of
the compass unit if placed on the roof panel. Mag-
netic bit drivers used on the fasteners that hold the
overhead console assembly to the roof header can
also affect compass operation. If the vehicle roof
should become magnetized, the demagnetizing and
calibration procedures found in this group may be
required to restore proper compass operation.
TEMPERATURE
The outside ambient temperature is displayed in
whole degrees. The temperature display can be tog-
gled from Fahrenheit to Celsius by selecting the
desired U.S./Metric option from the customer pro-
grammable features as described inELECTRONIC
VEHICLE INFORMATION CENTER PROGRAM-
MINGin the Standard Procedures section of this
group. The displayed temperature is not an instant
reading of conditions, but an average temperature. It
may take the temperature display several minutes to
respond to a major temperature change, such as driv-
ing out of a heated garage into winter temperatures.
When the ignition switch is turned to the Off posi-
tion, the last displayed temperature reading stays in
the Body Control Module (BCM) unit memory. When
the ignition switch is turned to the On position
again, the EVIC will display the memory tempera-
ture for one minute; then update the display to the
current average temperature reading within five
minutes.
The temperature function is supported by an ambi-
ent temperature sensor. The sensor is mounted out-
side the passenger compartment near the front and
center of the vehicle, and is hard wired to the Body
Control Module (BCM). The BCM sends temperature
status messages to the EVIC module over the PCI
data bus network. The ambient temperature sensor
is available as a separate service item.
8M - 8 MESSAGE SYSTEMSWJ
ELECTRONIC VEHICLE INFO CENTER (Continued)

WIPERS/WASHERS
TABLE OF CONTENTS
page page
FRONT WIPERS/WASHERS.................. 1REAR WIPERS/WASHERS.................. 33
FRONT WIPERS/WASHERS
TABLE OF CONTENTS
page page
FRONT WIPERS/WASHERS
DESCRIPTION..........................2
OPERATION............................4
DIAGNOSIS AND TESTING - FRONT WIPER &
WASHER SYSTEM.....................6
CLEANING - FRONT WIPER & WASHER
SYSTEM.............................8
INSPECTION - FRONT WIPER & WASHER
SYSTEM.............................8
FRONT CHECK VALVE
DESCRIPTION..........................9
OPERATION............................9
REMOVAL.............................9
INSTALLATION.........................10
FRONT WASHER HOSES/TUBES
DESCRIPTION.........................10
OPERATION...........................11
FRONT WASHER NOZZLE
DESCRIPTION.........................11
OPERATION...........................11
REMOVAL.............................11
INSTALLATION.........................11
FRONT WASHER PUMP/MOTOR
DESCRIPTION.........................12
OPERATION...........................12
REMOVAL.............................12
INSTALLATION.........................13
FRONT WIPER ARM
DESCRIPTION.........................13
OPERATION...........................13
REMOVAL.............................14
INSTALLATION.........................14
FRONT WIPER BLADE
DESCRIPTION.........................14
OPERATION...........................15
REMOVAL.............................15
INSTALLATION.........................15
FRONT WIPER MODULE
DESCRIPTION.........................16OPERATION...........................16
REMOVAL.............................17
INSTALLATION.........................17
RAIN SENSOR MODULE
DESCRIPTION.........................18
OPERATION...........................18
REMOVAL.............................19
INSTALLATION.........................19
RIGHT MULTI-FUNCTION SWITCH
DESCRIPTION.........................20
OPERATION...........................21
DIAGNOSIS AND TESTING - RIGHT MULTI-
FUNCTION SWITCH...................22
REMOVAL.............................24
INSTALLATION.........................24
WASHER FLUID LEVEL SWITCH
DESCRIPTION.........................25
OPERATION...........................25
REMOVAL.............................26
INSTALLATION.........................26
WASHER RESERVOIR
DESCRIPTION.........................27
OPERATION...........................27
REMOVAL.............................27
INSTALLATION.........................28
WIPER HIGH/LOW RELAY
DESCRIPTION.........................29
OPERATION...........................29
DIAGNOSIS AND TESTING - WIPER HIGH/
LOW RELAY.........................30
REMOVAL.............................30
INSTALLATION.........................30
WIPER ON/OFF RELAY
DESCRIPTION.........................31
OPERATION...........................31
DIAGNOSIS AND TESTING - WIPER ON/OFF
RELAY..............................32
REMOVAL.............................32
INSTALLATION.........................32
WJWIPERS/WASHERS 8R - 1

FRONT WIPERS/WASHERS
DESCRIPTION
An electrically operated intermittent front wiper
and washer system is standard factory-installed
safety equipment on this model (Fig. 1). The front
wiper and washer system includes the following
major components, which are described in further
detail elsewhere in this service information:²Body Control Module- The Body Control
Module (BCM) is located on the Junction Block (JB)
under the driver side outboard end of the instrument
panel. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/BODY CONTROL MODULE
- DESCRIPTION).
Fig. 1 Front Wiper & Washer System
1 - WASHER RESEVOIR FILLER TUBE
2 - WASHER RESERVOIR, PUMP/MOTOR, FLUID LEVEL
SWITCH
3 - WASHER NOZZLE (2)
4 - WIPER MODULE5 - WIPER ARM & BLADE (2)
6 - RIGHT (WIPER) MULTI-FUNCTION SWITCH RIGHT
7 - RAIN SENSOR MODULE
8R - 2 FRONT WIPERS/WASHERSWJ

²Front Check Valve- The front washer system
check valve is integral to the wye fitting located in
the washer plumbing between the cowl plenum
washer hose and the front washer nozzles, and is
concealed beneath the cowl plenum cover/grille panel
at the base of the windshield.
²Front Washer Nozzle- Two fluidic front
washer nozzles are secured with integral snap fea-
tures to dedicated openings in the cowl plenum cover/
grille panel located near the base of the windshield.
²Front Washer Plumbing- The plumbing for
the front washer system consists of rubber hoses and
molded plastic fittings. The plumbing is routed along
the left side of the engine compartment from the
washer reservoir, and through the dash panel into
the cowl plenum to the front washer nozzle fittings
beneath the cowl plenum cover/grille panel.
²Front Washer Pump/Motor- The front washer
pump/motor unit is located in a dedicated hole on the
lower outboard side of the washer reservoir, behind
the inner fender liner ahead of the left front wheel.
The front washer pump is located ahead of and below
the rear washer pump.
²Front Wiper Arm- The two front wiper arms
are secured with nuts to the threaded studs on the
ends of the two wiper pivot shafts, which extend
through the cowl plenum cover/grille panel located
near the base of the windshield.
²Front Wiper Blade- The two front wiper
blades are secured to the two front wiper arms with
an integral latch, and are parked on the glass near
the bottom of the windshield when the front wiper
system is not in operation.
²Front Wiper Module- The front wiper pivot
shafts are the only visible components of the front
wiper module. The remainder of the module is con-
cealed within the cowl plenum beneath the cowl ple-
num cover/grille panel. The front wiper module
includes the module bracket, four rubber-isolated
wiper module mounts, the front wiper motor, the
wiper motor crank arm, the two wiper drive links,
and the two front wiper pivots.
²Rain Sensor Module- Models equipped with
the optional automatic wiper feature have a Rain
Sensor Module (RSM) located behind a trim cover on
a bracket bonded to the inside surface of the wind-
shield glass, just above the inside rear view mirror
mounting button.
²Right Multi-Function Switch- The right
(wiper) multi-function switch is secured to the right
side of the multi-function switch mounting housing
near the top of the steering column, just below the
steering wheel. Only the control stalk for the right
multi-function switch is visible, while the remainder
of the switch is concealed beneath the steering col-
umn shrouds. The right multi-function switch con-tains all of the switches and control circuitry for both
the front and rear wiper and washer systems.
²Washer Fluid Level Switch- The washer fluid
level switch is located in a dedicated hole near the
center of the forward surface of the washer reservoir,
behind the left front wheel house splash shield.
²Washer Reservoir- The washer reservoir is
concealed between the left inner fender shield and
the left outer fender panel, behind the inner fender
liner and ahead of the left front wheel. The washer
reservoir filler neck is the only visible portion of the
reservoir, and it is accessed from the left front corner
of the engine compartment.
²Wiper High-Low Relay- The wiper high-low
relay is an International Standards Organization
(ISO) micro relay located in the Power Distribution
Center (PDC) in the engine compartment near the
battery.
²Wiper On-Off Relay- The wiper on-off relay is
an International Standards Organization (ISO) micro
relay located in the Power Distribution Center (PDC)
in the engine compartment near the battery.
Hard wired circuitry connects the front wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the front wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATING MODES
The components of the front wiper and washer sys-
tem are designed to work in concert to provide the
following operating modes:
²Automatic Wiper- In models equipped with
the optional automatic wiper feature, the internal
circuitry of both the right (wiper) multi-function
switch, the rain sensor module, and the BCM work
in concert to provide an automatic wiper mode with
five sensitivity selections. The BCM tells the Rain
Sensor Module (RSM) when the automatic wiper
mode is selected and the manually selected sensitiv-
ity level, then the rain sensor module tells the BCM
each time enough water droplets have accumulated
within the wipe pattern on the windshield to require
front wiper operation. The BCM then automatically
WJFRONT WIPERS/WASHERS 8R - 3
FRONT WIPERS/WASHERS (Continued)