warning JEEP LIBERTY 2002 KJ / 1.G Workshop Manual

INSTALLATION
CAUTION: Always use the correct bulb size and
type for replacement. An incorrect bulb size or type
may overheat and cause damage to the lamp, the
socket and/or the lamp wiring.
(1) Align the base of the bulb with the receptacle
in the Center High Mounted Stop Lamp (CHMSL)
unit socket.
(2) Push the bulb straight into the CHMSL unit
socket until it is firmly seated.
(3) Align the socket and bulb with the socket open-
ing on the back of CHMSL unit housing.
(4) Push the socket and bulb straight into the
CHMSL unit housing until it is firmly seated (Fig. 6).
(5) Rotate the socket on the back of the CHMSL
unit housing clockwise about 30 degrees.
(6) Reinstall the CHMSL unit onto the roof panel.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
EXTERIOR/CENTER HIGH MOUNTED STOP
LAMP UNIT - INSTALLATION).
(7) Reconnect the battery negative cable.
CENTER HIGH MOUNTED
STOP LAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the two screws that secure the Center
High Mounted Stop Lamp (CHMSL) unit to the rear
of the roof panel (Fig. 7).
(3) Pull the CHMSL unit away from the roof panel
far enough to access and disconnect the wire harness
connector for the CHMSL unit from the lamp socket
pigtail wire.
(4) Remove the CHMSL unit from the roof panel.
INSTALLATION
(1) Position the Center High Mounted Stop Lamp
(CHMSL) unit to the roof panel.
(2) Reconnect the wire harness connector for the
CHMSL unit to the lamp socket pigtail wire (Fig. 7).
(3) Position the CHMSL unit into the roof panel
opening.
(4) Install and tighten the two screws that secure
the CHMSL unit to the rear of the roof panel.
Tighten the screws to 2 N´m (21 in. lbs.).
(5) Reconnect the battery negative cable.
COMBINATION FLASHER
DESCRIPTION
The combination flasher for this model is integral
to the hazard switch located in the center of the
instrument panel, just above the radio. The combina-
tion flasher is a smart relay that functions as both
the turn signal system and the hazard warning sys-
tem flasher. The combination flasher contains active
electronic Integrated Circuitry (IC) elements. This
flasher is designed to handle the current flow
requirements of the factory-installed lighting. If sup-
plemental lighting is added to the turn signal lamp
circuits, such as when towing a trailer with lights,
the combination flasher will automatically try to
compensate to keep the flash rate the same.
The combination flasher cannot be repaired or
adjusted and, if faulty or damaged, the hazard switch
unit must be replaced.
OPERATION
The combination flasher has the following inputs and
outputs: fused B(+), fused ignition switch output, right
turn signal sense, left turn signal sense, and one output
each for the right and left turn signal circuits. The com-
bination flasher also receives an internal input through
the closed contacts of the hazard switch and, on vehicles
equipped with the optional Vehicle Theft Security Sys-
tem (VTSS), the flasher receives an input from the Body
Control Module (BCM) in order to flash the turn signal
lamps as an optical alert feature of that system. Con-
Fig. 7 Center High Mounted Stop Lamp Remove/
Install
1 - ROOF PANEL
2 - BODY WIRE HARNESS CONNECTOR
3 - BULB SOCKET
4 - CHMSL
5 - SCREW (2)
6 - PLASTIC NUT (2)
KJLAMPS/LIGHTING - EXTERIOR 8L - 19
CENTER HIGH MOUNTED STOP LAMP BULB (Continued)

stant battery voltage is supplied to the flasher so that it
can perform the hazard warning function, and ignition
switched battery voltage is supplied for the turn signal
function. The Integrated Circuit (IC) within the combi-
nation flasher contains the logic that controls the
flasher operation and the flash rate. The IC receives
separate sense ground inputs from the multi-function
switch for the right and left turn signals, and from the
hazard switch contacts or the BCM for the hazard
warning signals. A special design feature of the combi-
nation flasher allows it to9sense9that a turn signal cir-
cuit or bulb is not operating, and provide the driver an
indication of the condition by flashing the remaining
bulbs in the affected circuit at a higher rate (120 flash-
es-per-minute or higher). Conventional flashers either
continue flashing at their typical rate (heavy-duty type),
or discontinue flashing the affected circuit entirely
(standard-duty type).
Because of the active electronic elements within
the combination flasher, it cannot be tested with con-
ventional automotive electrical test equipment. If the
combination flasher is believed to be faulty, test the
turn signal and hazard warning system. Then
replace the hazard switch with a known good unit to
confirm system operation.
DAYTIME RUNNING LAMP
RELAY
DESCRIPTION
The Daytime Running Lamp (DRL) relay (Fig. 8) is
a solid state relay that is used only on vehicles man-
ufactured for sale in Canada. The DRL relay features
a die cast aluminum housing with integral cooling
fins that act as a heat sink for the solid state DRL
circuitry. Four male spade terminals extend from the
base of the relay through a potting material that
encloses and protects the DRL circuitry. Although the
DRL relay has four terminals that are laid out in a
footprint that is similar to that of a conventional
International Standards Organization (ISO) relay, a
standard ISO relay should never be installed in place
of the DRL relay. The DRL relay is installed in the
Junction Block (JB) on the driver side outboard end
of the instrument panel. Vehicles equipped with this
relay do not have a headlamp high beam relay
installed in the JB.
The DRL relay cannot be adjusted or repaired and,
if faulty or damaged, the unit must be replaced.
OPERATION
The Daytime Running Lamp (DRL) relay is a solid
state relay that controls the flow of battery current
to the high beam filaments of both headlamp bulbs
based upon a duty cycled control input received from
the Body Control Module (BCM) of vehicles equipped
with the DRL feature. By cycling the DRL relay out-
put, the BCM controls the illumination intensity of
the high beam filaments. The DRL relay terminals
are connected to the vehicle electrical system through
a connector receptacle in the Junction Block (JB).
The inputs and outputs of the DRL relay include:
²Battery Current Input- The DRL relay
receives battery current on a fused B(+) circuit from
a fuse in the Power Distribution Center (PDC).
²Ground Input- The DRL relay receives a path
to ground through a splice block located in the
instrument panel wire harness with an eyelet termi-
nal connector that is secured by a nut to a ground
stud on the driver side instrument panel end bracket
near the Junction Block (JB).
²Control Input- The DRL relay control input is
received from the BCM and/or the momentary optical
horn (flash-to-pass) output of the multi-function
switch through a high beam relay control circuit.
²Control Output- The DRL relay supplies bat-
tery current output to the headlamp high beam fila-
ments through the high beam relay output circuit.
Because of active electronic elements within the
DRL relay, it cannot be tested with conventional
automotive electrical test equipment. If the DRL
relay is believed to be faulty, replace the relay with a
known good unit to confirm system operation.
Fig. 8 Daytime Running Lamp Relay
1 - DRL RELAY
2 - HEAT SINK
3 - POTTING MATERIAL
4 - TERMINAL (4)
8L - 20 LAMPS/LIGHTING - EXTERIORKJ
COMBINATION FLASHER (Continued)

REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the end cap from the driver side out-
board end of the instrument panel. (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL END CAP - REMOVAL).
(3) Remove the Daytime Running Lamp (DRL)
relay by grasping it firmly and pulling it straight out
from the receptacle in the Junction Block (JB) (Fig.
9).
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Position the Daytime Running Lamp (DRL)
relay to the proper receptacle in the Junction Block
(JB) (Fig. 9).
(2) Align the DRL relay terminals with the termi-
nal cavities in the JB receptacle.
(3) Push firmly and evenly on the top of the DRL
relay until the terminals are fully seated in the ter-
minal cavities in the JB receptacle.
(4) Reinstall the end cap onto the driver side out-
board end of the instrument panel. (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL END CAP - INSTALLATION).
(5) Reconnect the battery negative cable.
FRONT FOG LAMP BULB
REMOVAL
(1) Turn the front wheels full lock in the direction
of the fog lamp bulb that is to be changed.
(2) Disconnect and isolate the battery negative
cable.
(3) Reach into the front wheel opening to unsnap
and lift the cover over the access hole at the front of
the front wheelhouse splash shield (Fig. 10).
(4) Reach through the access hole and firmly grasp
the socket on the back of the front fog lamp unit
housing.
(5) Rotate the socket on the back of the front fog
lamp unit housing counterclockwise about 30
degrees.
CAUTION: Do not contaminate the bulb glass by
touching it with your fingers or by allowing it to
contact other oily surfaces. Shortened bulb life will
result.
Fig. 9 Junction Block - Outboard Side (RHD Shown
- Rotate 180É for LHD)
1 - JB/BCM CONNECTOR
2 - HIGH BEAM RELAY
3 - DRL RELAY
KJLAMPS/LIGHTING - EXTERIOR 8L - 21
DAYTIME RUNNING LAMP RELAY (Continued)

point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.
The front fog lamp relay terminals are connected
to the vehicle electrical system through a connector
receptacle in the Junction Block (JB). The inputs and
outputs of the front fog lamp relay include:
²Common Feed Terminal- The common feed
terminal (30) receives battery current at all times
from a fuse in the JB through a fused B(+) circuit.
²Coil Ground Terminal- The coil ground termi-
nal (85) is connected to a control output of the pre-
mium Body Control Module (BCM) through a front
fog lamp relay control circuit. The BCM controls
front fog lamp operation by controlling a ground path
through this circuit.
²Coil Battery Terminal- The coil battery ter-
minal (86) receives battery current at all times from
a fuse in the JB through a fused B(+) circuit.
²Normally Open Terminal- The normally open
terminal (87) is connected to the front fog lamps
through a front fog lamp relay output circuit and
provides battery current to the front fog lamps when-
ever the relay is energized.
²Normally Closed Terminal- The normally
closed terminal (87A) is not connected in this appli-
cation.
The front fog lamp relay can be diagnosed using
conventional diagnostic tools and methods.
DIAGNOSIS AND TESTING - FRONT FOG LAMP
RELAY
The front fog lamp relay (Fig. 12) is located in the
Junction Block (JB) under the driver side outboard
end of the instrument panel. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Remove the front fog lamp relay from the JB.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
EXTERIOR/FRONT FOG LAMP RELAY - REMOV-
AL).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, reinstall the relay and use a DRBIIIt
scan tool to perform further testing. Refer to the
appropriate diagnostic information.
Fig. 12 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
KJLAMPS/LIGHTING - EXTERIOR 8L - 23
FRONT FOG LAMP RELAY (Continued)

REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the steering column opening cover
from the instrument panel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/STEERING COLUMN OPEN-
ING COVER - REMOVAL).
(3) Remove the front fog lamp relay by grasping it
firmly and pulling it straight out from the receptacle
in the Junction Block (JB) (Fig. 13).
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.(1) Position the front fog lamp relay to the proper
receptacle in the Junction Block (JB) (Fig. 13).
(2) Align the front fog lamp relay terminals with
the terminal cavities in the JB receptacle.
(3) Push firmly and evenly on the top of the front
fog lamp relay until the terminals are fully seated in
the terminal cavities in the JB receptacle.
(4) Reinstall the steering column opening cover
onto the instrument panel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/STEERING COLUMN OPEN-
ING COVER - INSTALLATION).
(5) Reconnect the battery negative cable.
Fig. 13 Junction Block - Inboard Side (LHD Shown -
Rotate 180É for RHD)
1 - PASSENGER DOOR UNLOCK RELAY
2 - JB C3 CONNECTOR RECEPTACLE
3 - LOW BEAM RELAY
4 - CIRCUIT BREAKER #1
5 - CIRCUIT BREAKER #2
6 - CIRCUIT BREAKER #3
7 - DOOR LOCK RELAY
8 - DEFOGGER RELAY
9-SPARE
10 - FRONT FOG LAMP RELAY
11 - HORN RELAY
12 - SPARE
13 - SPARE
14 - REAR FOG LAMP RELAY
15 - PARK LAMP RELAY
16 - DRIVER DOOR UNLOCK RELAY
17 - JB C1 CONNECTOR RECEPTACLE
18 - JB C2 CONNECTOR RECEPTACLE
8L - 24 LAMPS/LIGHTING - EXTERIORKJ
FRONT FOG LAMP RELAY (Continued)

HAZARD SWITCH
DESCRIPTION
The hazard switch is integral to the hazard switch
module, which is secured near the center of instrument
panel just above the radio (Fig. 21). Only the hazard
switch button is visible through a dedicated, round, bev-
eled opening on the outer surface of the instrument
panel between the two center panel outlets of the heater
and air conditioning system. A red, stencil-like Interna-
tional Control and Display Symbol icon for ªHazard
Warningº identifies the hazard switch button. On the
opposite end of the black, molded plastic hazard switch
module housing from the switch button is an integral
connector receptacle and a stamped steel mounting
bracket with two latch feature tabs that extend down-
ward, while a short dowel-like alignment pin is integral
to each side of the housing just below the switch button.
The switch module is connected to the vehicle electrical
system through a dedicated take out and connector of
the instrument panel wire harness. Within the hazard
switch module housing is the hazard switch circuitry
and an electronic circuit board with the integral combi-
nation flasher circuitry. The electronic combination
flasher circuitry performs both the hazard flasher and
turn signal flasher functions.
The hazard switch module cannot be adjusted or
repaired and, if faulty or damaged, the unit must be
replaced.
OPERATION
The hazard switch button is slightly recessed in the
instrument panel when the switch is in the Off position,
and latches at a position that is flush with the outer
surface of the instrument panel when in the On posi-tion. The hazard switch module produces an audible
clicking sound that emulates the sound of a conven-
tional flasher whenever the turn signals or the hazard
warning system are activated. The hazard switch mod-
ule receives battery current on a fused B(+) circuit from
a fuse in the Junction Block (JB) at all times for oper-
ation of the hazard warning, and on a fused ignition
switch output (run) circuit from another fuse in the JB
whenever the ignition switch is in the On position for
operation of the turn signals. The module receives a
path to ground through a splice block located in the
instrument panel wire harness with an eyelet terminal
connector that is secured by a nut to a ground stud on
the driver side instrument panel end bracket near the
JB. Inputs to and outputs from the hazard switch mod-
ule include:
²Panel Lamps Dimmer Input- A non-service-
able incandescent bulb soldered onto the hazard
switch module circuit board provides illumination of
the switch button when the exterior lighting is
turned On through an input received on the fused
panel lamps dimmer switch signal circuit. However,
this bulb flashes on and off at full intensity whenever
the hazard switch button is in the On position,
regardless of the status of the exterior lighting.
²Hazard Switch Input- The combination
flasher circuitry of the hazard switch module receives
an internal ground input from the hazard switch to
request hazard flasher operation.
²Multi-Function Switch Input- The combina-
tion flasher circuitry of the hazard switch module
receives separate ground inputs from the turn signal
switch circuitry of the multi-function switch on right
and left turn switch sense circuits to request right or
left turn signal flasher operation.
²Body Control Module Input- The Body Con-
trol Module (BCM) can request hazard flasher opera-
tion by providing a ground path to the combination
flasher circuitry of the hazard switch module through
a hazard lamp control circuit.
²Turn Signal Output- The combination flasher
circuitry within the hazard switch module responds
to the flasher request inputs by energizing and
de-energizing two miniature relays on the module
circuit board. These relays control the switch output
through the right and left turn signal circuits. One
relay controls the right lamps, while the other con-
trols the left.
Because of active electronic elements within the
hazard switch module, it cannot be tested with con-
ventional automotive electrical test equipment. If the
hazard switch module is believed to be faulty, replace
the switch with a known good unit to confirm system
operation.
Fig. 21 Hazard Switch
1 - HAZARD SWITCH BUTTON
2 - SCREW (1)
3 - MOUNTING BRACKET TABS
KJLAMPS/LIGHTING - EXTERIOR 8L - 29

REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, DRIVER AIRBAG, PASSENGER
AIRBAG, SEAT BELT TENSIONER, FRONT IMPACT
SENSORS, SIDE CURTAIN AIRBAG, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE. DIS-
CONNECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE SUP-
PLEMENTAL RESTRAINT SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1)Disconnect and isolate the battery negative cable.
(2)Remove the radio from the instrument panel.
(Refer to 8 - ELECTRICAL/AUDIO/RADIO - REMOVAL).
(3) Remove the screw at the top of the instrument
panel radio opening that secures the hazard switch
to the instrument panel trim (Fig. 22).
(4) Reach through and above the instrument panel
radio opening to access the two latch tabs of the
stamped metal hazard switch mounting bracket.
(5) Using two fingertips, pull rearward and down-
ward on the latch tabs on the back of the hazard
switch until it is disengaged from the instrument
panel trim.(6) Push the hazard switch button through the
button opening of the instrument panel far enough to
disengage the alignment pins on each side of the
switch housing from the saddle formations of the two
stanchions on the back of the instrument panel trim,
just below and to either side of the button opening.
(7) Disconnect the instrument panel wire harness
connector for the hazard switch from the switch con-
nector receptacle.
(8) Remove the hazard switch through the instru-
ment panel radio opening.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, DRIVER AIRBAG, PASSENGER
AIRBAG, SEAT BELT TENSIONER, FRONT IMPACT
SENSORS, SIDE CURTAIN AIRBAG, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE. DIS-
CONNECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE SUP-
PLEMENTAL RESTRAINT SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Position the hazard switch through the instru-
ment panel radio opening.
(2) Reconnect the instrument panel wire harness
connector for the hazard switch to the switch connec-
tor receptacle.
(3) Reach through and above the instrument panel
radio opening to position the hazard switch for
installation.
(4) Guide the hazard switch button through the
button opening of the instrument panel, which will
engage the alignment pins on each side of the switch
housing with the saddle formations of the two stan-
chions on the back of the instrument panel trim, just
below and to either side of the button opening.
(5) Using hand pressure, press upward on the
back of the hazard switch until the latch tabs of the
mounting bracket on the back of the switch are both
engaged with the instrument panel trim (Fig. 22).
(6) Install and tighten the screw at the top of the
instrument panel radio opening that secures the haz-
ard switch to the instrument panel trim. Tighten the
screw to 2 N´m (17 in. lbs.).
(7) Reinstall the radio into the instrument panel.
(Refer to 8 - ELECTRICAL/AUDIO/RADIO -
INSTALLATION).
(8) Reconnect the battery negative cable.
Fig. 22 Hazard Switch Remove/Install
1 - WIRE HARNESS CONNECTOR
2 - HAZARD SWITCH
3 - ALIGNMENT PIN (2)
4 - STANCHION (2)
5 - INSTRUMENT PANEL
6 - SCREW (1)
7 - MOUNTING BRACKET LATCH TAB (2)
8L - 30 LAMPS/LIGHTING - EXTERIORKJ
HAZARD SWITCH (Continued)

²Normally Open Terminal- The normally open
terminal (87) is connected to the headlamp high
beam filaments through the high beam relay output
circuit and provides battery current to the headlamp
high beams whenever the relay is energized.
²Normally Closed Terminal- The normally
closed terminal (87A) is not connected in this appli-
cation.
The headlamp high beam relay can be diagnosed
using conventional diagnostic tools and methods.
DIAGNOSIS AND TESTING - HEADLAMP HIGH
BEAM RELAY
The headlamp high beam relay (Fig. 29) is located
in the Junction Block (JB) on the driver side out-
board end of the instrument panel. Refer to the
appropriate wiring information. The wiring informa-
tion includes wiring diagrams, proper wire and con-
nector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Remove the headlamp high beam relay from
the JB. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/HEADLAMP HIGH BEAM RELAY
- REMOVAL).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, reinstall the relay and use a DRBIIItscan tool to perform further testing. Refer to the
appropriate diagnostic information.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the end cap from the driver side out-
board end of the instrument panel. (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL END CAP - REMOVAL).
(3) Remove the headlamp high beam relay by
grasping it firmly and pulling it straight out from the
receptacle in the Junction Block (JB) (Fig. 30).
Fig. 29 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
8L - 34 LAMPS/LIGHTING - EXTERIORKJ
HEADLAMP HIGH BEAM RELAY (Continued)

INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Position the headlamp high beam relay to the
proper receptacle in the Junction Block (JB) (Fig. 30).
(2) Align the headlamp high beam relay terminals
with the terminal cavities in the JB receptacle.
(3) Push firmly and evenly on the top of the head-
lamp high beam relay until the terminals are fully
seated in the terminal cavities in the JB receptacle.
(4) Reinstall the end cap onto the driver side out-
board end of the instrument panel. (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL END CAP - INSTALLATION).
(5) Reconnect the battery negative cable.
HEADLAMP LEVELING MOTOR
DESCRIPTION
The headlamp leveling motor is located on the rear
inboard side of each headlamp unit on models
equipped with the headlamp leveling system, which
is available only in certain markets where required
(Fig. 31). The motor is encased within a molded plas-
tic housing and is secured by an integral wedge-type
mounting boss on its forward surface to a flanged
receptacle on the back of the headlamp unit housing.
A rubber seal around the circumference of the
mounting boss is compressed and seals the motor to
the headlamp unit when the boss is properly
installed in the flanged receptacle. The outside of the
motor housing features an integral molded connector
receptacle on its rearward surface, a hex-headed
adjusting screw extends from the top of the housing,
and a plastic pushrod with a ball formation on its
free end extends from the center of the mounting
boss at the front. Within the motor housing is a
12-volt Direct Current (DC) servo motor, an elec-
tronic controller board that includes the motor logic
circuits, and an integral screw-drive transmission.
The headlamp leveling motor is connected to the
vehicle electrical system through a dedicated take
out and connector of the front fascia wire harness.
The headlamp leveling motor cannot be repaired
and, if faulty or damaged, the unit must be replaced.
Fig. 30 Junction Block - Outboard Side (RHD Shown
- Rotate 180É for LHD)
1 - JB/BCM CONNECTOR
2 - HIGH BEAM RELAY
3 - DRL RELAY
Fig. 31 Headlamp Unit - With Leveling
1 - LEVELING MOTOR (IF EQUIPPED)
2 - BOOT SEAL
3 - ADJUSTING SCREW
4 - LOCATOR TAB
5 - HOUSING
6 - FRONT POSITION LAMP SOCKET & BULB
7 - HEADLAMP BULB
8 - MOUNTING TAB (2)
KJLAMPS/LIGHTING - EXTERIOR 8L - 35
HEADLAMP HIGH BEAM RELAY (Continued)

the center of the headlamp reflector and thoroughly
clean any fingerprints from the reflector.
(6) Push the mounting flange of the headlamp lev-
eling motor into the mounting hole on the back of
headlamp unit housing unit the motor is firmly
seated (Fig. 32).
(7) Rotate the headlamp leveling motor on the
back of the headlamp unit housing clockwise about
30 degrees.
(8) Reinstall the headlamp bulb into the headlamp
unit housing. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/HEADLAMP BULB -
INSTALLATION).
(9) Reconnect the battery negative cable.
HEADLAMP LEVELING
SWITCH
DESCRIPTION
The headlamp leveling switch (Fig. 34) is used only
on vehicles manufactured for certain markets where
the headlamp leveling system is required. The head-
lamp leveling switch is mounted in the driver side
inboard trim bezel on the instrument panel, where it
is secured by molded latch features that are integral
to the switch housing. Only the switch bezel and
thumbwheel are visible on the outer surface of the
instrument panel trim bezel. The black plastic switch
thumbwheel is marked with white numbers ª0,º ª1,º
ª2,º and ª3,º each of which indicates one of the four
switch detent positions. Each higher number repre-sents a lower aiming position of the headlamp beam
relative to the road surface. The black, molded plas-
tic switch housing has an integral connector recepta-
cle on the back, a single latch feature on the top, and
two latch features (one on each side) on the bottom.
The switch is connected to the vehicle electrical sys-
tem through a dedicated take out and connector of
the instrument panel wire harness. Within the
switch housing is the leveling switch circuitry includ-
ing the switch contacts and a series resistor configu-
ration.
The headlamp leveling switch cannot be adjusted
or repaired and, if faulty or damaged, the unit must
be replaced.
OPERATION
The headlamp leveling switch receives battery cur-
rent on a fused park lamp relay output circuit from a
fuse in the Junction Block (JB) whenever the park
lamp relay is energized (park lamps are turned On).
The switch receives a path to ground through a splice
block located in the instrument panel wire harness
with an eyelet terminal connector that is secured by
a nut to a ground stud on the driver side instrument
panel end bracket near the JB. The only output from
the switch is a voltage signal that it provides to the
headlamp leveling motors on a headlamp adjust sig-
nal circuit. Each switch position selects a different
tap on a series resistor within the switch to provide a
different voltage signal to the leveling motors. The
higher the switch position number, the higher the
output voltage level.
The headlamp leveling switch can be tested using
conventional diagnostic tools and methods.
DIAGNOSIS AND TESTING - HEADLAMP
LEVELING SWITCH
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
Fig. 34 Headlamp Leveling Switch
1 - SWITCH
2 - UPPER LATCH FEATURE (1)
3 - CONNECTOR RECEPTACLE
4 - LOWER LATCH FEATURE (2)
5 - THUMBWHEEL
KJLAMPS/LIGHTING - EXTERIOR 8L - 37
HEADLAMP LEVELING MOTOR (Continued)