actuator JEEP LIBERTY 2002 KJ / 1.G User Guide

remains illuminated until the cluster receives a sin-
gle lamp-off message from the ACM.
²Actuator Test- Each time the cluster is put
through the actuator test, the airbag indicator will be
turned on, then off again during the bulb check por-
tion of the test to confirm the functionality of the
LED and the cluster control circuitry. The actuator
test illumination of the airbag indicator is a function
of the instrument cluster.
The ACM continually monitors the airbag system
circuits and sensors to decide whether the system is
in good operating condition. The ACM then sends the
proper lamp-on or lamp-off messages to the instru-
ment cluster. If the ACM sends a lamp-on message
after the bulb test, it indicates that the ACM has
detected a system malfunction and/or that the air-
bags and driver seat belt tensioner may not deploy
when required, or may deploy when not required.
The ACM will store a Diagnostic Trouble Code (DTC)
for any malfunction it detects. Each time the airbag
indicator fails to illuminate due to an open or short
in the cluster airbag indicator circuit, the cluster
sends a message notifying the ACM of the condition,
then the instrument cluster and the ACM will each
store a DTC. For proper diagnosis of the airbag sys-
tem, the ACM, the PCI data bus, or the message
inputs to the instrument cluster that control the air-
bag indicator, a DRBIIItscan tool is required. Refer
to the appropriate diagnostic information.
BRAKE/PARK BRAKE
INDICATOR
DESCRIPTION
A brake indicator is standard equipment on all
instrument clusters. The brake indicator is located
near the lower edge of the tachometer dial face in the
instrument cluster. The brake indicator consists of
stencil-like cutouts of the word ªBRAKEº and the
International Control and Display Symbol icon for
ªBrake Failureº in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
ible when it is not illuminated. A red Light Emitting
Diode (LED) behind the cutout in the opaque layer of
the overlay causes the ªBRAKEº text and the icon to
appear in red through the translucent outer layer of
the overlay when the indicator is illuminated from
behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. The brake
indicator is serviced as a unit with the instrument
cluster.
OPERATION
The brake indicator gives an indication to the vehi-
cle operator when the parking brake is applied, when
there are certain brake hydraulic system malfunc-
tions as indicated by a low brake hydraulic fluid level
condition, or when the brake fluid level switch is dis-
connected. On models equipped with an optional
Antilock Brake System (ABS), the brake indicator
can also give an indication when certain faults are
detected in the ABS. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon cluster programming, electronic
messages received by the cluster from the Controller
Antilock Brake (CAB) over the Programmable Com-
munications Interface (PCI) data bus (ABS only), and
hard wired inputs from the park brake switch and
the brake fluid level switch. The brake indicator
Light Emitting Diode (LED) is completely controlled
by the instrument cluster logic circuit, and that logic
will only allow this indicator to operate when the
instrument cluster receives a battery current input
on the fused ignition switch output (run-start) cir-
cuit. Therefore, the LED will always be off when the
ignition switch is in any position except On or Start.
The LED only illuminates when it is provided a path
to ground by the instrument cluster transistor. The
instrument cluster will turn on the brake indicator
for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the brake indicator is illu-
minated by the instrument cluster for about three
seconds as a bulb test.
²Brake Lamp-On Message- Each time the
cluster receives a lamp-on message from the CAB,
the brake indicator will be illuminated. The indicator
remains illuminated until the cluster receives a
lamp-off message from the CAB, or until the ignition
switch is turned to the Off position, whichever occurs
first.
²Park Brake Switch Input- Each time the
cluster detects ground on the park brake switch
sense circuit (park brake switch closed = park brake
applied or not fully released) the brake indicator is
illuminated. The indicator remains illuminated until
the park brake switch sense input to the cluster is an
open circuit (park brake switch open = park brake
fully released), or until the ignition switch is turned
to the Off position, whichever occurs first.
²Brake Fluid Level Switch Input- Each time
the cluster detects ground on the red brake warning
indicator driver circuit (brake fluid level switch
closed = brake hydraulic system fluid level low) the
brake indicator is illuminated solid. The indicator
remains illuminated until the status of the red brake
warning indicator driver input to the cluster is off
(brake fluid level switch off = brake hydraulic system
KJINSTRUMENT CLUSTER 8J - 13
AIRBAG INDICATOR (Continued)

fluid level is not low), or until the ignition switch is
turned to the Off position, whichever occurs first.
²Brake Fluid Level Switch Input Fault- The
brake fluid level switch also features a 1 kilohm
diagnostic resistor connected in parallel between the
switch input and output to provide the cluster with
verification that the red brake warning indicator
driver circuit is not open. If the cluster does not see a
proper input on the red brake warning indicator
driver circuit, it will turn on the brake indicator. The
indicator remains illuminated until the red brake
warning indicator driver circuit fault is resolved, or
until the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the instrument clus-
ter is put through the actuator test, the brake indi-
cator will be turned on, then off again during the
bulb check portion of the test to confirm the function-
ality of the LED and the cluster control circuitry.
The park brake switch on the park brake pedal
mechanism provides a hard wired ground input to
the instrument cluster circuitry through the park
brake switch sense circuit whenever the park brake
is applied or not fully released. The brake fluid level
switch on the brake master cylinder reservoir pro-
vides a hard wired ground input to the instrument
cluster circuitry through the red brake warning indi-
cator driver circuit whenever the fluid level in the
reservoir becomes low. On models equipped with the
optional ABS, the CAB sends the proper lamp-on or
lamp-off messages to the instrument cluster. If the
CAB sends a lamp-on message after the bulb test, it
indicates that the CAB has detected a brake hydrau-
lic system malfunction and/or that the ABS system
has become inoperative. The CAB will store a Diag-
nostic Trouble Code (DTC) for any malfunction it
detects.
For further diagnosis of the brake indicator or the
instrument cluster circuitry that controls the LED,
(Refer to 8 - ELECTRICAL/INSTRUMENT CLUS-
TER - DIAGNOSIS AND TESTING). The park brake
switch input to the instrument cluster can be diag-
nosed using conventional diagnostic tools and meth-
ods. For proper diagnosis of the brake fluid level
switch input to the instrument cluster, the antilock
brake system, the CAB, the PCI data bus, or the
electronic message inputs to the instrument cluster
that control the brake indicator, a DRBIIItscan tool
is required. Refer to the appropriate diagnostic infor-
mation.
DIAGNOSIS AND TESTING - BRAKE INDICATOR
The diagnosis found here addresses an inoperative
brake indicator condition. If there are problems with
several indicators in the instrument cluster, (Refer to
8 - ELECTRICAL/INSTRUMENT CLUSTER - DIAG-NOSIS AND TESTING). If the brake indicator stays
on with the ignition switch in the On position and
the park brake released, or comes on while driving,
(Refer to 5 - BRAKES - DIAGNOSIS AND TEST-
ING). If no brake system problem is found, the fol-
lowing procedures will help to locate a shorted or
open circuit, or a faulty park brake switch input.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
INDICATOR ILLUMINATES DURING BULB TEST, BUT DOES
NOT WHEN PARK BRAKE APPLIED
(1) Disconnect and isolate the battery negative
cable. Disconnect the front body wire harness connec-
tor for the park brake switch from the switch termi-
nal. Apply the parking brake. Check for continuity
between the park brake switch terminal and a good
ground. There should be continuity. If OK, go to Step
2. If not OK, replace the faulty park brake switch.
(2) Disconnect the instrument panel wire harness
connector for the instrument cluster from the cluster
connector receptacle. Check for continuity between
the park brake switch sense circuit cavities of the
front body wire harness connector for the park brake
switch and the instrument panel wire harness con-
nector for the instrument cluster. There should be
continuity. If not OK, repair the open park brake
switch sense circuit between the park brake switch
and the instrument cluster as required.
INDICATOR REMAINS ILLUMINATED - BRAKE SYSTEM
CHECKS OK
(1) Disconnect and isolate the battery negative
cable. Disconnect the front body wire harness connec-
8J - 14 INSTRUMENT CLUSTERKJ
BRAKE/PARK BRAKE INDICATOR (Continued)

tor for the park brake switch from the switch termi-
nal. Check for continuity between the terminal of the
park brake switch and a good ground. There should
be no continuity with the park brake released, and
continuity with the park brake applied. If OK, go to
Step 2. If not OK, replace the faulty park brake
switch.
(2) Disconnect the instrument panel wire harness
connector for the instrument cluster from the cluster
connector receptacle. Check for continuity between
the park brake switch sense circuit cavity of the front
body wire harness connector for the park brake
switch and a good ground. There should be no conti-
nuity. If not OK, repair the shorted park brake
switch sense circuit between the park brake switch
and the instrument cluster as required.
CHARGING INDICATOR
DESCRIPTION
A charging indicator is standard equipment on all
instrument clusters. The charging indicator is located
above the engine temperature gauge and to the right
of the speedometer in the instrument cluster. The
charging indicator consists of a stencil-like cutout of
the International Control and Display Symbol icon
for ªBattery Charging Conditionº in the opaque layer
of the instrument cluster overlay. The dark outer
layer of the overlay prevents the indicator from being
clearly visible when it is not illuminated. A red Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in red through the translucent outer layer of the
overlay when the indicator is illuminated from
behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. The
charging indicator is serviced as a unit with the
instrument cluster.
OPERATION
The charging indicator gives an indication to the
vehicle operator when the electrical system voltage is
too low or too high. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon the cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
charging indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the charging indicator for the following rea-
sons:
²Bulb Test- Each time the ignition switch is
turned to the On position the charging indicator is
illuminated by the instrument cluster for about three
seconds as a bulb test.
²Charge Fail Message- Each time the cluster
receives a charge fail message from the PCM (system
voltage is nine volts or lower, the charging indicator
will be illuminated. The indicator remains illumi-
nated until the cluster receives a message from the
PCM indicating there is no charge fail condition (sys-
tem voltage is twelve volts or higher, but lower than
sixteen volts), or until the ignition switch is turned to
the Off position, whichever occurs first.
²Voltage High Message- Each time the cluster
receives a message from the PCM indicating a volt-
age high condition (system voltage is sixteen volts or
higher), the lamp will be illuminated. The lamp
remains illuminated until the cluster receives a mes-
sage from the PCM indicating there is no voltage
high condition (system voltage is lower than sixteen
volts, but higher than nine volts), or until the igni-
tion switch is turned to the Off position, whichever
occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the charging indicator will
be turned on, then off again during the bulb check
portion of the test to confirm the functionality of the
LED and the cluster control circuitry.
The PCM continually monitors the electrical sys-
tem voltage to control the generator output. The
PCM then sends the proper system voltage messages
to the instrument cluster. If the instrument cluster
turns on the indicator after the bulb test, it may
indicate that the charging system requires service.
For further diagnosis of the charging indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the charging system, the PCI
data bus, or the electronic message inputs to the
instrument cluster that control the charging indica-
tor, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
COOLANT LOW INDICATOR
DESCRIPTION
A coolant low indicator is only found in the instru-
ment clusters of vehicles equipped with an optional
diesel engine. The coolant low indicator is located
KJINSTRUMENT CLUSTER 8J - 15
BRAKE/PARK BRAKE INDICATOR (Continued)

above the fuel gauge and to the left of the tachometer
in the instrument cluster. The coolant low indicator
consists of a stencil-like cutout of the International
Control and Display Symbol icon for ªLow Engine
Coolantº in the opaque layer of the instrument clus-
ter overlay. The dark outer layer of the overlay pre-
vents the indicator from being clearly visible when it
is not illuminated. An amber Light Emitting Diode
(LED) behind the cutout in the opaque layer of the
overlay causes the icon to appear in amber through
the translucent outer layer of the overlay when the
indicator is illuminated from behind by the LED,
which is soldered onto the instrument cluster elec-
tronic circuit board. The coolant low indicator is ser-
viced as a unit with the instrument cluster.
OPERATION
The coolant low indicator gives an indication to the
vehicle operator when the diesel engine coolant level
is low. This indicator is controlled by a transistor on
the instrument cluster circuit board based upon clus-
ter programming and a hard wired input received by
the cluster from the engine coolant level switch. The
coolant low indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the coolant low indicator for the following
reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the coolant low indicator is
illuminated for about three seconds as a bulb test.
²Engine Coolant Level Switch Input- Each
time the cluster detects ground on the low coolant
fluid level sense circuit (engine coolant level switch
closed = engine coolant level low) the cluster applies
an algorithm to confirm that the input is correct and
not the result of coolant sloshing in the coolant bot-
tle. The cluster tests the status of the circuit about
seven milliseconds after ignition On, and about once
every second thereafter, then uses an internal
counter to count up or down. When the counter accu-
mulates thirty ground inputs on the circuit, the cool-
ant low indicator will be illuminated. The indicator
remains illuminated until the low coolant fluid level
sense input to the cluster is an open circuit (engine
coolant level switch open = engine coolant level full),
or until the ignition switch is turned to the Off posi-
tion, whichever occurs first.²Engine Coolant Level Switch Input Fault-
The engine coolant level switch also features a 3.3
kilohm diagnostic resistor connected in parallel
between the switch input and output to provide the
cluster with verification that the low coolant fluid
level sense circuit is not open or shorted. If the clus-
ter does not see a proper input on the low coolant
fluid level sense circuit, it will suspend coolant low
indicator operation. The indicator operation remains
suspended until the low coolant fluid level sense cir-
cuit fault is resolved.
²Actuator Test- Each time the cluster is put
through the actuator test, the coolant low indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The engine coolant level switch on the coolant bot-
tle provides a hard wired ground input to the instru-
ment cluster circuitry through the low coolant fluid
level sense circuit whenever the level of the coolant
in the bottle is low. For further diagnosis of the cool-
ant low indicator or the instrument cluster circuitry
that controls the LED, (Refer to 8 - ELECTRICAL/
INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the engine cool-
ant level switch input to the instrument cluster that
control the coolant low indicator, a DRBIIItscan tool
is required. Refer to the appropriate diagnostic infor-
mation.
CRUISE INDICATOR
DESCRIPTION
A cruise indicator is standard equipment on all
instrument clusters, but is only functional on vehi-
cles equipped with the optional speed control system.
The cruise indicator is located near the lower edge of
the instrument cluster, between the tachometer and
the speedometer. The cruise indicator consists of a
stencil-like cutout of the word ªCRUISEº in the
opaque layer of the instrument cluster overlay. The
dark outer layer of the overlay prevents the indicator
from being clearly visible when it is not illuminated.
A green Light Emitting Diode (LED) behind the cut-
out in the opaque layer of the overlay causes the
ªCRUISEº text to appear in green through the trans-
lucent outer layer of the overlay when it is illumi-
nated from behind by the LED, which is soldered
onto the instrument cluster electronic circuit board.
When the exterior lighting is turned On, the illumi-
nation intensity of the cruise indicator is dimmable,
which is adjusted using the panel lamps dimmer con-
trol ring on the left control stalk of the multi-func-
tion switch. The cruise indicator is serviced as a unit
with the instrument cluster.
8J - 16 INSTRUMENT CLUSTERKJ
COOLANT LOW INDICATOR (Continued)

OPERATION
The cruise indicator gives an indication to the vehi-
cle operator when the speed control system is turned
On, regardless of whether the speed control is
engaged. This indicator is controlled by a transistor
on the instrument cluster electronic circuit board
based upon the cluster programming and electronic
messages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The cruise
indicator Light Emitting Diode (LED) is completely
controlled by the instrument cluster logic circuit, and
that logic will only allow this indicator to operate
when the instrument cluster receives a battery cur-
rent input on the fused ignition switch output (run-
start) circuit. Therefore, the LED will always be off
when the ignition switch is in any position except On
or Start. The LED only illuminates when it is pro-
vided a path to ground by the instrument cluster
transistor. The instrument cluster will turn on the
cruise indicator for the following reasons:
²Cruise Lamp-On Message- Each time the
cluster receives a cruise lamp-on message from the
PCM indicating the speed control system has been
turned On, the cruise indicator is illuminated. The
indicator remains illuminated until the cluster
receives a cruise lamp-off message from the PCM or
until the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the cruise indicator will be
turned on, then off again during the bulb check por-
tion of the test in order to confirm the functionality
of the LED and the cluster control circuitry.
The PCM continually monitors the speed control
switches to determine the proper outputs to the
speed control servo. The PCM then sends the proper
cruise indicator lamp-on and lamp-off messages to
the instrument cluster. For further diagnosis of the
cruise indicator or the instrument cluster circuitry
that controls the indicator, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the speed control
system, the PCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the cruise indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
DOOR AJAR INDICATOR
DESCRIPTION
A door ajar indicator is standard equipment on all
instrument clusters. The door ajar indicator consists
of the word ªdoorº, which appears in place of the
odometer/trip odometer information in the Vacuum-Fluorescent Display (VFD) of the instrument cluster.
The VFD is part of the cluster electronic circuit
board, and is visible through a cutout located near
the lower edge of the speedometer dial face in the
instrument cluster. The dark outer layer of the over-
lay prevents the VFD from being clearly visible when
it is not illuminated. The word ªdoorº appears in the
same blue-green color and at the same lighting level
as the odometer/trip odometer information through
the translucent outer layer of the overlay when it is
illuminated by the instrument cluster electronic cir-
cuit board. The door ajar indicator is serviced as a
unit with the instrument cluster.
OPERATION
The door ajar indicator gives an indication to the
vehicle operator that one or more of the passenger
compartment doors may be open or not completely
latched. This indicator is controlled by the instru-
ment cluster electronic circuit board based upon clus-
ter programming and electronic messages received by
the cluster from the Body Control Module (BCM)
over the Programmable Communications Interface
(PCI) data bus. The door ajar indicator function of
the Vacuum Fluorescent Display (VFD) is completely
controlled by the instrument cluster logic circuit, and
that logic will only allow this indicator to operate
when the instrument cluster receives a battery cur-
rent input on the fused ignition switch output (run-
start) circuit. Therefore, the VFD door ajar indication
will always be off when the ignition switch is in any
position except On or Start. The instrument cluster
will turn on the door ajar indicator for the following
reasons:
²Door Ajar Lamp-On Message- Each time the
cluster receives a door ajar lamp-on message from
the BCM indicating that a door is open or not com-
pletely latched, the door ajar indicator will be illumi-
nated. If the vehicle is not moving when the door
ajar lamp-on message is received, the VFD will
repeatedly and sequentially cycle its indication in
two second intervals with the odometer/trip odometer
information, the door ajar warning, and any other
active warnings including: gate ajar, glass ajar, and
low washer fluid. If the vehicle is moving, or once the
cluster of a non-moving vehicle receives an electronic
vehicle speed message from the Powertrain Control
Module (PCM) indicating a speed greater than zero,
the warning sequence will consist of three complete
display cycles, then revert to only the odometer/trip
odometer display until the door ajar switch is cycled.
The door ajar indicator will also be extinguished
when the cluster receives a door ajar lamp-off mes-
sage from the BCM, or if the ignition switch is
turned to the Off position, whichever occurs first.
KJINSTRUMENT CLUSTER 8J - 17
CRUISE INDICATOR (Continued)

The BCM continually monitors the door ajar
switches that are integral to each door latch to deter-
mine the status of the doors. The BCM then sends
the proper door ajar lamp-on and lamp-off messages
to the instrument cluster. For further diagnosis of
the door ajar indicator or the instrument cluster cir-
cuitry that controls the indicator, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). For proper diagnosis of the door
ajar switches and circuits, the BCM, the PCI data
bus, or the electronic message inputs to the instru-
ment cluster that control the door ajar indicator, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
ENGINE TEMPERATURE
GAUGE
DESCRIPTION
An engine coolant temperature gauge is standard
equipment on all instrument clusters. The engine
coolant temperature gauge is located in the right
lower corner of the instrument cluster, to the right of
the speedometer. The engine coolant temperature
gauge consists of a movable gauge needle or pointer
controlled by the instrument cluster circuitry and a
fixed 90 degree scale on the cluster overlay that
reads left-to-right from ªCº (or Cold) to ªHº (or Hot)
for all engines. An International Control and Display
Symbol icon for ªEngine Coolant Temperatureº is
located on the cluster overlay, in the center of the
gauge directly above the hub of the gauge needle.
The engine coolant temperature gauge graphics are
dark blue and black against a beige field, except for a
single light blue graduation at the far left (Cold) end
of the gauge scale and a single red graduation at the
far right (Hot) end of the gauge scale, making them
clearly visible within the instrument cluster in day-
light. When illuminated from behind by the panel
lamps dimmer controlled cluster illumination lighting
with the exterior lamps turned On, the blue graphics
appear blue and the red graphics appear red. The
orange gauge needle is internally illuminated. Gauge
illumination is provided by replaceable incandescent
bulb and bulb holder units located on the instrument
cluster electronic circuit board. The engine coolant
temperature gauge is serviced as a unit with the
instrument cluster.
OPERATION
The engine coolant temperature gauge gives an
indication to the vehicle operator of the engine cool-
ant temperature. This gauge is controlled by the
instrument cluster circuit board based upon cluster
programming and electronic messages received bythe cluster from the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus. The engine coolant temper-
ature gauge is an air core magnetic unit that receives
battery current on the instrument cluster electronic
circuit board through the fused ignition switch out-
put (run-start) circuit whenever the ignition switch is
in the On or Start positions. The cluster is pro-
grammed to move the gauge needle back to the low
end of the scale after the ignition switch is turned to
the Off position. The instrument cluster circuitry
controls the gauge needle position and provides the
following features:
²Engine Temperature Normal Message- Each
time the cluster receives a message from the PCM
indicating the engine coolant temperature is within
the normal operating range [up to about 124É C (255É
F) for gasoline engines, or about 110É C (230É F) for
diesel engines], the gauge needle is moved to the rel-
ative temperature position of the gauge scale.
²Engine Temperature High Message- Each
time the cluster receives a message from the PCM
indicating the engine coolant temperature is high
[above about 127É C (260É F) for gasoline engines, or
112É C (233É F) for diesel engines], the gauge needle
is moved into the center of the red warning zone on
the gauge scale.
²Engine Temperature Critical Message-
Each time the cluster receives a message from the
PCM indicating the engine coolant temperature is
critical [above about 132É C (269É F) for gasoline
engines, or 115É C (239É F) for diesel engines], the
gauge needle is moved to the high end of the red
warning zone on the gauge scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept to the gauge calibration points on the gauge
scale in sequence in order to confirm the functional-
ity of the gauge and the cluster control circuitry.
The PCM continually monitors the engine coolant
temperature sensor to determine the engine operat-
ing temperature. The PCM then sends the proper
engine coolant temperature messages to the instru-
ment cluster. For further diagnosis of the engine cool-
ant temperature gauge or the instrument cluster
circuitry that controls the gauge, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). If the instrument cluster moves the
engine coolant temperature gauge needle to indicate
a high or critical engine temperature, it may indicate
that the engine or the engine cooling system requires
service. For proper diagnosis of the engine coolant
temperature sensor, the PCM, the PCI data bus, or
the electronic message inputs to the instrument clus-
ter that control the engine coolant temperature
8J - 18 INSTRUMENT CLUSTERKJ
DOOR AJAR INDICATOR (Continued)

gauge, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
FRONT FOG LAMP INDICATOR
DESCRIPTION
A front fog lamp indicator is standard equipment
on all instrument clusters, but is only functional on
vehicles equipped with the optional front fog lamps.
The front fog lamp indicator is located above the
engine temperature gauge and to the right of the
speedometer in the instrument cluster. The front fog
lamp indicator consists of a stencil-like cutout of the
International Control and Display Symbol icon for
ªFront Fog Lightº in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
ible when it is not illuminated. A green Light Emit-
ting Diode (LED) behind the cutout in the opaque
layer of the overlay causes the icon to appear in
green through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. When the exterior lighting is
turned On, the illumination intensity of the front fog
lamp indicator is dimmable, which is adjusted using
the panel lamps dimmer control ring on the left con-
trol stalk of the multi-function switch. The front fog
lamp indicator is serviced as a unit with the instru-
ment cluster.
OPERATION
The front fog lamp indicator gives an indication to
the vehicle operator whenever the front fog lamps
are illuminated. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon the cluster programming and elec-
tronic messages received by the cluster from the
Body Control Module (BCM) over the Programmable
Communications Interface (PCI) data bus. The front
fog lamp indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will allow this indicator to
operate whenever the instrument cluster receives a
battery current input on the fused B(+) circuit.
Therefore, the LED can be illuminated regardless of
the ignition switch position. The LED only illumi-
nates when it is provided a path to ground by the
instrument cluster transistor. The instrument cluster
will turn on the front fog lamp indicator for the fol-
lowing reasons:
²Front Fog Lamp-On Message- Each time the
cluster receives a front fog lamp-on message from the
BCM indicating the front fog lamps are turned On,
the front fog lamp indicator will be illuminated. Theindicator remains illuminated until the cluster
receives a front fog lamp-off message from the BCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the front fog lamp indica-
tor will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The BCM continually monitors the exterior light-
ing (multi-function) switch to determine the proper
outputs to the front fog lamp relay. The BCM then
sends the proper front fog lamp indicator lamp-on
and lamp-off messages to the instrument cluster. For
further diagnosis of the front fog lamp indicator or
the instrument cluster circuitry that controls the
indicator, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the front fog lamp system, the
BCM, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the
front fog lamp indicator, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
FUEL GAUGE
DESCRIPTION
A fuel gauge is standard equipment on all instru-
ment clusters. The fuel gauge is located in the left
lower corner of the instrument cluster, to the left of
the tachometer. The fuel gauge consists of a movable
gauge needle or pointer controlled by the instrument
cluster circuitry and a fixed 90 degree scale on the
cluster overlay that reads left-to-right from E (or
Empty) to F (or Full). An International Control and
Display Symbol icon for ªFuelº is located on the clus-
ter overlay, in the center of the gauge directly above
the hub of the gauge needle. An arrowhead pointed
to the left side of the vehicle is imprinted on the clus-
ter overlay next to the ªFuelº icon in the fuel gauge
to provide the driver with a reminder as to the loca-
tion of the fuel filler access. The fuel gauge graphics
are dark blue and black against a beige field, except
for a single red graduation at the far left (Empty)
end of the gauge scale, making them clearly visible
within the instrument cluster in daylight. When illu-
minated from behind by the panel lamps dimmer
controlled cluster illumination lighting with the exte-
rior lamps turned On, the blue graphics appear blue
and the red graphics appear red. The orange gauge
needle is internally illuminated. Gauge illumination
is provided by replaceable incandescent bulb and
bulb holder units located on the instrument cluster
electronic circuit board. The fuel gauge is serviced as
a unit with the instrument cluster.
KJINSTRUMENT CLUSTER 8J - 19
ENGINE TEMPERATURE GAUGE (Continued)

OPERATION
The fuel gauge gives an indication to the vehicle
operator of the level of fuel in the fuel tank. This
gauge is controlled by the instrument cluster circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
fuel gauge is an air core magnetic unit that receives
battery current on the instrument cluster electronic
circuit board through the fused ignition switch out-
put (run-start) circuit whenever the ignition switch is
in the On or Start positions. The cluster is pro-
grammed to move the gauge needle back to the low
end of the scale after the ignition switch is turned to
the Off position. The instrument cluster circuitry
controls the gauge needle position and provides the
following features:
²Percent Tank Full Message- Each time the
cluster receives a message from the PCM indicating
the percent tank full, the cluster moves the gauge
needle to the relative fuel level position on the gauge
scale. The PCM applies an algorithm to the input
from the fuel tank sender to dampen gauge needle
movement against the negative effect that fuel slosh-
ing within the fuel tank can have on accurate inputs
to the PCM.
²Less Than 12.5 Percent Tank Full Message-
Each time the cluster receives messages from the
PCM indicating the percent tank full is less than
12.5 (one-eighth), the gauge needle is moved to the
proper position on the gauge scale and the low fuel
indicator is illuminated. The low fuel indicator
remains illuminated until the cluster receives mes-
sages from the PCM indicating that the percent tank
full is greater than 12.5 (one-eighth), or until the
ignition switch is turned to the Off position, which-
ever occurs first.
²Less Than Empty Percent Tank Full Mes-
sage- Each time the cluster receives a message from
the PCM indicating the percent tank full is less than
empty, the gauge needle is moved to the far left (low)
end of the gauge scale and the low fuel indicator is
illuminated immediately. This message would indi-
cate that the fuel tank sender input to the PCM is a
short circuit.
²More Than Full Percent Tank Full Message
- Each time the cluster receives a message from the
PCM indicating the percent tank full is more than
full, the gauge needle is moved to the far left (low)
end of the gauge scale and the low fuel indicator is
illuminated immediately. This message would indi-
cate that the fuel tank sender input to the PCM is an
open circuit.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will beswept to the gauge calibration points on the gauge
scale in sequence in order to confirm the functional-
ity of the gauge and the cluster control circuitry.
The PCM continually monitors the fuel tank
sender input to determine the fuel level. The PCM
then applies an algorithm to the input and sends the
proper percent tank full messages to the instrument
cluster. For further diagnosis of the fuel gauge or the
instrument cluster circuitry that controls the gauge,
(Refer to 8 - ELECTRICAL/INSTRUMENT CLUS-
TER - DIAGNOSIS AND TESTING). For proper
diagnosis of the fuel tank sender, the PCM, the PCI
data bus, or the electronic message inputs to the
instrument cluster that control the fuel gauge, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
GATE AJAR INDICATOR
DESCRIPTION
A gate ajar indicator is standard equipment on all
instrument clusters. The gate ajar indicator consists
of the word ªgateº, which appears in place of the
odometer/trip odometer information in the Vacuum-
Fluorescent Display (VFD) of the instrument cluster.
The VFD is part of the cluster electronic circuit
board, and is visible through a cutout located near
the lower edge of the speedometer dial face in the
instrument cluster. The dark outer layer of the over-
lay prevents the VFD from being clearly visible when
it is not illuminated. The word ªgateº appears in the
same blue-green color and at the same lighting level
as the odometer/trip odometer information through
the translucent outer layer of the overlay when it is
illuminated by the instrument cluster electronic cir-
cuit board. The gate ajar indicator is serviced as a
unit with the instrument cluster.
OPERATION
The gate ajar indicator gives an indication to the
vehicle operator that the rear tailgate may be open
or not completely latched. This indicator is controlled
by the instrument cluster electronic circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Body Control
Module (BCM) over the Programmable Communica-
tions Interface (PCI) data bus. The gate ajar indica-
tor function of the Vacuum Fluorescent Display
(VFD) is completely controlled by the instrument
cluster logic circuit, and that logic will only allow
this indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the VFD
gate ajar indicator will always be off when the igni-
tion switch is in any position except On or Start. The
8J - 20 INSTRUMENT CLUSTERKJ
FUEL GAUGE (Continued)

sage inputs to the instrument cluster that control the
glass ajar indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
HIGH BEAM INDICATOR
DESCRIPTION
A high beam indicator lamp is standard equipment
on all instrument clusters. The high beam indicator
is located near the upper edge of the instrument clus-
ter overlay, between the tachometer and the speed-
ometer. The high beam indicator consists of a stencil-
like cutout of the International Control and Display
Symbol icon for ªHigh Beamº in the opaque layer of
the instrument cluster overlay. The dark outer layer
of the overlay prevents the indicator from being
clearly visible when the it is not illuminated. A blue
Light Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in blue through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. The high beam indicator is
serviced as a unit with the instrument cluster.
OPERATION
The high beam indicator gives an indication to the
vehicle operator whenever the headlamp high beams
are illuminated. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon the cluster programming and elec-
tronic messages received by the cluster from the
Body Control Module (BCM) over the Programmable
Communications Interface (PCI) data bus. The high
beam indicator Light Emitting Diode (LED) is com-
pletely controlled by the instrument cluster logic cir-
cuit, and that logic will allow this indicator to
operate whenever the instrument cluster receives a
battery current input on the fused B(+) circuit.
Therefore, the LED can be illuminated regardless of
the ignition switch position. The LED only illumi-
nates when it is provided a path to ground by the
instrument cluster transistor. The instrument cluster
will turn on the high beam indicator for the following
reasons:
²High Beam Headlamps-On Message- Each
time the cluster receives a high beam headlamps-on
message from the BCM indicating the headlamp high
beams are turned On, the high beam indicator will
be illuminated. The indicator remains illuminated
until the cluster receives a high beam headlamps-off
message from the BCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the high beam indicator
will be turned on, then off again during the bulbcheck portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The BCM continually monitors the exterior light-
ing (multi-function) switch to determine the proper
outputs to the headlamp low beam and high beam
relays. The BCM then sends the proper high beam
indicator lamp-on and lamp-off messages to the
instrument cluster. For further diagnosis of the high
beam indicator or the instrument cluster circuitry
that controls the indicator, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the headlamp
system, the BCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the high beam indicator, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
LOW FUEL INDICATOR
DESCRIPTION
A low fuel indicator is standard equipment on all
instrument clusters. The low fuel indicator is located
above the fuel gauge and to the left of the tachometer
in the instrument cluster. The low fuel indicator con-
sists of a stencil-like cutout of the International Con-
trol and Display Symbol icon for ªFuelº in the opaque
layer of the instrument cluster overlay. The dark
outer layer of the overlay prevents the indicator from
being clearly visible when it is not illuminated. An
amber Light Emitting Diode (LED) behind the cutout
in the opaque layer of the overlay causes the icon to
appear in amber through the translucent outer layer
of the overlay when it is illuminated from behind by
the LED, which is soldered onto the instrument clus-
ter electronic circuit board. The low fuel indicator is
serviced as a unit with the instrument cluster.
OPERATION
The low fuel indicator gives an indication to the
vehicle operator when the level of fuel in the fuel
tank becomes low. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
low fuel indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
8J - 22 INSTRUMENT CLUSTERKJ
GLASS AJAR INDICATOR (Continued)

when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the low fuel indicator for the following rea-
sons:
²Bulb Test- Each time the ignition switch is
turned to the On position the low fuel indicator is
illuminated for about three seconds as a bulb test.
²Less Than 12.5 Percent Tank Full Message-
Each time the cluster receives a message from the
PCM indicating that the percent tank full is less
than 12.5 (one-eighth), the low fuel indicator is illu-
minated. The indicator remains illuminated until the
cluster receives messages from the PCM indicating
that the percent tank full has increased to greater
than 12.5 (one-eighth). The PCM applies an algo-
rithm to the input from the fuel tank sender to
dampen the illumination of the low fuel indicator
against the negative effect that fuel sloshing within
the fuel tank can have on accurate inputs to the
PCM.
²Less Than Empty Percent Tank Full Mes-
sage- Each time the cluster receives a message from
the PCM indicating the percent tank full is less than
empty, the low fuel indicator is illuminated immedi-
ately. This message would indicate that the fuel tank
sender input to the PCM is a short circuit.
²More Than Full Percent Tank Full Message
- Each time the cluster receives a message from the
PCM indicating the percent tank full is more than
full, the low fuel indicator is illuminated immedi-
ately. This message would indicate that the fuel tank
sender input to the PCM is an open circuit.
²Communication Error- If the cluster fails to
receive a percent tank full message for more than
about twelve seconds, the cluster control circuitry
will illuminate the low fuel indicator until a new per-
cent tank full message is received, or until the igni-
tion switch is turned to the Off position, whichever
occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the low fuel indicator will
be turned on, then off again during the bulb check
portion of the test to confirm the functionality of the
LED and the cluster control circuitry.
The PCM continually monitors the fuel tank
sender input to determine the fuel level. The PCM
then applies an algorithm to the input and sends the
proper percent tank full messages to the instrument
cluster. For further diagnosis of the low fuel indicator
or the instrument cluster circuitry that controls the
LED, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the fuel tank sender, the PCM,
the PCI data bus, or the electronic message inputs to
the instrument cluster that control the low fuel indi-cator, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
LOW OIL PRESSURE
INDICATOR
DESCRIPTION
A low oil pressure indicator is standard equipment
on all instrument clusters. The low oil pressure indi-
cator is located near the lower edge of the instrument
cluster, between the tachometer and the speedometer.
The low oil pressure indicator consists of a stencil-
like cutout of the International Control and Display
Symbol icon for ªEngine Oilº in the opaque layer of
the instrument cluster overlay. The dark outer layer
of the overlay prevents the indicator from being
clearly visible when it is not illuminated. A red Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in red through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. The low oil pressure indica-
tor is serviced as a unit with the instrument cluster.
OPERATION
The low oil pressure indicator gives an indication
to the vehicle operator when the engine oil pressure
is low. This indicator is controlled by a transistor on
the instrument cluster electronic circuit board based
upon cluster programming and electronic messages
received by the cluster from the Powertrain Control
Module (PCM) over the Programmable Communica-
tions Interface (PCI) data bus. The low oil pressure
indicator Light Emitting Diode (LED) is completely
controlled by the instrument cluster logic circuit, and
that logic will only allow this indicator to operate
when the instrument cluster receives a battery cur-
rent input on the fused ignition switch output (run-
start) circuit. Therefore, the LED will always be off
when the ignition switch is in any position except On
or Start. The LED only illuminates when it is pro-
vided a path to ground by the instrument cluster
transistor. The instrument cluster will turn on the
low oil pressure indicator for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the low oil pressure indica-
tor is illuminated as a bulb test. The indicator will
remain illuminated until the engine is started
(engine speed is greater than 450 rpm), or until the
ignition switch is turned to the Off position, which-
ever occurs first.
²Engine Oil Pressure Low Message- Once the
engine has been started (engine speed has been
greater than 450 rpm), each time the cluster receives
KJINSTRUMENT CLUSTER 8J - 23
LOW FUEL INDICATOR (Continued)