windshield washer JEEP LIBERTY 2002 KJ / 1.G User Guide

element where it is gripped by the claws of the
superstructure.
All models have two 47.50 centimeter (18.70 inch)
long front wiper blades with non-replaceable rubber
elements (squeegees). The wiper blades cannot be
adjusted or repaired. If faulty, worn, or damaged the
entire wiper blade unit must be replaced.
OPERATION
The wiper blades are moved back and forth across
the glass by the wiper arms when the wipers are
being operated. The wiper blade superstructure is
the flexible frame that grips the wiper blade element
and evenly distributes the force of the spring-loaded
wiper arm along the length of the element. The com-
bination of the wiper arm force and the flexibility of
the superstructure makes the element conform to
and maintain proper contact with the glass, even as
the blade is moved over the varied curvature that
may be encountered across the glass surface. The
wiper element flexor provides the claws of the blade
superstructure with a rigid, yet flexible component
on the element which can be gripped. The rubber ele-
ment is designed to be stiff enough to maintain an
even cleaning edge as it is drawn across the glass,
yet resilient enough to conform to the glass surface
and flip from one cleaning edge to the other each
time the wiper blade changes directions. The airfoil
used on the driver side wiper blade is designed to
reduce the lifting effect caused by air moving over
the vehicle at higher highway speeds.
REMOVAL
NOTE: The notched end of the wiper element flexor
should always be oriented towards the end of the
wiper blade that is nearest to the wiper pivot.
(1) Lift the front wiper arm to raise the wiper
blade and element off of the glass, until the wiper
arm hinge is in its over-center position.
(2) To remove the wiper blade from the wiper arm,
depress the pivot block latch release tab under the
tip of the arm and slide the blade away from the tip
towards the pivot end of the arm far enough to dis-
engage the pivot block from the hook formation on
the end of the arm (Fig. 13).
(3) Extract the hook formation on the tip of the
wiper arm through the opening in the wiper blade
superstructure just ahead of the wiper blade pivot
block/latch unit.
CAUTION: Do not allow the wiper arm to spring
back against the glass without the wiper blade in
place or the glass may be damaged.(4) Gently lower the tip of the wiper arm onto the
glass.
INSTALLATION
NOTE: The notched end of the wiper element flexor
should always be oriented towards the end of the
wiper blade that is nearest to the wiper pivot.
(1) Lift the front wiper arm off of the windshield
glass, until the wiper arm hinge is in its over-center
position.
(2) Position the front wiper blade near the hook
formation on the tip of the arm with the notched end
of the wiper element flexor oriented towards the end
of the wiper arm that is nearest to the wiper pivot.
(3) Insert the hook formation on the tip of the
wiper arm through the opening in the wiper blade
superstructure ahead of the wiper blade pivot block/
latch unit far enough to engage the pivot block into
the hook (Fig. 13).
(4) Slide the wiper blade pivot block/latch up into
the hook formation on the tip of the wiper arm until
the latch release tab snaps into its locked position.
Latch engagement will be accompanied by an audible
click.
(5) Gently lower the wiper blade onto the glass.
Fig. 13 Front Wiper Blade Remove/Install
1 - SUPERSTRUCTURE
2 - WIPER ARM
3 - PIVOT BLOCK
4 - RELEASE TAB
5 - HOOK
6 - ELEMENT
8R - 14 FRONT WIPERS/WASHERSKJ
FRONT WIPER BLADE (Continued)

WASHER RESERVOIR
DESCRIPTION
A single washer fluid reservoir is used for both the
front and rear washer systems (Fig. 22). The molded
plastic washer fluid reservoir is mounted on the out-
board side of the right front frame rail in front of the
right front wheel, where it is concealed by the right
front wheel house splash shield. The only visible
component of the washer reservoir is the filler neck
and cap unit, which extends through a hole in the
right front wheel house extension panel into the
engine compartment. A bright yellow plastic filler cap
with an integral bail strap and filler neck mounting
bracket is labeled with an International Control and
Display Symbol icon for ªWindshield Washerº and the
text ªWasher Fluid Onlyº molded into it. The cap
snaps over the open end of the filler neck.
There is a dedicated hole on the outboard side of
the reservoir provided for the mounting of the
washer pump/motor unit, and another dedicated hole
on the rear of the reservoir for the washer fluid level
switch. A snap post receptacle molded into the reser-
voir allows for mounting of the washer pump without
the use of fasteners. The reservoir also features inte-
gral hose routing troughs on its outboard side and
integral routing clips along its top. The washer res-
ervoir is secured to the outboard side of the right
front frame rail by two screws and an integral
molded tab that engages in a slot in the right front
frame rail. Another screw secures the reservoir fillerneck to the upper radiator crossmember in the front
of the engine compartment. The right front fender
wheel house splash shield must be removed to access
the washer reservoir for service.
OPERATION
The washer fluid reservoir provides a secure,
on-vehicle storage location for a large reserve of
washer fluid for operation of the front and rear
washer systems. The washer reservoir filler neck pro-
vides a clearly marked and readily accessible point
from which to add washer fluid to the reservoir. The
washer/pump motor unit is located in a sump area
near the front of the reservoir to be certain that
washer fluid will be available to the pump as the
fluid level in the reservoir becomes depleted. The
washer pump/motor unit is mounted in the lowest
position in the sump. The washer fluid level switch is
mounted just above the sump area of the reservoir so
that there will be adequate warning to the vehicle
operator that the washer fluid level is low, before the
washer system will no longer operate.
REMOVAL
(1) Turn the front wheels full lock to the right.
(2) Unlatch and open the hood.
(3) Disconnect and isolate the battery negative
cable.
(4) Remove the air cleaner housing from the top of
the right front fender wheel house. (Refer to 9 -
ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
ELEMENT - REMOVAL).
(5) Remove the screw that secures the washer res-
ervoir filler neck support to upper radiator cross-
member (Fig. 23).
Fig. 22 Washer Reservoir
1 - CAP
2 - RESERVOIR
3- SNAP POST RECEPTACLE
4 - FRONT HOSE TROUGH
5 - WASHER PUMP HOLE
6 - REAR HOSE TROUGH
7 - HOOK
Fig. 23 Washer Reservoir Cap Remove/Install
1 - SCREW (1)
2 - CAP
3 - UPPER RADIATOR CROSSMEMBER
KJFRONT WIPERS/WASHERS 8R - 21

rear wiper on driver circuit between the rear wiper
module and the multi-function switch as required.
REAR WASHER SYSTEM
The diagnosis found here addresses an electrically
inoperative rear washer system. If the washer pump/
motor operates, but no washer fluid is emitted from
the rear washer nozzle, be certain to check the fluid
level in the reservoir. Also inspect the rear washer
system components as required. (Refer to 8 - ELEC-
TRICAL/REAR WIPERS/WASHERS - INSPECTION).
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Turn the ignition switch to the On position.
Turn the control ring on the right (wiper) control
stalk of the multi-function switch to the On position.
Check whether the rear wiper system is operating. If
OK, go to Step 2. If not OK, test and repair the rear
wiper system before continuing with these tests.
Refer to REAR WIPER SYSTEM .
(2) Pull the right (wiper) control stalk of the multi-
function switch toward the steering wheel. Check
whether the front washer system is operating. If OK,
test the multi-function switch. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/MULTI-
FUNCTION SWITCH - DIAGNOSIS AND
TESTING). If the multi-function switch tests OK, go
to Step 3. If the multi-function switch does not test
OK, replace the faulty switch.
(3) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the headlamp and dash wire harness con-
nector for the washer pump/motor unit from the
pump/motor unit connector receptacle. Check for con-
tinuity between the washer pump driver circuit cav-ity of the headlamp and dash wire harness connector
for the washer pump/motor unit and a good ground.
There should be no continuity. If OK, go to Step 4. If
not OK, repair the shorted washer pump driver cir-
cuit between the washer pump/motor unit and the
multi-function switch as required.
(4) Check for continuity between the washer pump
driver circuit cavities of the headlamp and dash wire
harness connector for the washer pump/motor unit
and the instrument panel wire harness connector for
the multi-function switch (Connector C-2). There
should be continuity. If OK, go to Step 5. If not OK,
repair the open washer pump driver circuit between
the washer pump/motor unit and the multi-function
switch as required.
(5) Check for continuity between the washer pump
sense circuit cavity of the headlamp and dash wire
harness connector for the washer pump/motor unit
and a good ground. There should be no continuity. If
OK, go to Step 6. If not OK, repair the shorted
washer pump sense circuit between the washer
pump/motor unit and the multi-function switch as
required.
(6) Check for continuity between the washer pump
sense circuit cavities of the headlamp and dash wire
harness connector for the washer pump/motor unit
and the instrument panel wire harness connector for
the multi-function switch (Connector C-2). There
should be continuity. If OK, replace the faulty washer
pump/motor unit. If not OK, repair the open washer
pump sense circuit between the washer pump/motor
unit and the multi-function switch as required.
CLEANING - REAR WIPER & WASHER SYSTEM
REAR WIPER SYSTEM
The squeegee of a wiper blade exposed to the ele-
ments for a long time tends to lose its wiping effec-
tiveness. Periodic cleaning of the squeegee is
suggested to remove any deposits of salt or road film.
The wiper blade, arm, and rear flip-up glass should
only be cleaned using a sponge or soft cloth and
windshield washer fluid, a mild detergent, or a non-
abrasive cleaner. If the wiper blade continues to
leave streaks, smears, hazing, or beading on the
glass after thorough cleaning of the squeegees and
the glass, the entire wiper blade assembly must be
replaced.
CAUTION: Protect the rubber squeegee of the wiper
blade from any petroleum-based cleaners, solvents,
or contaminants. These products can rapidly deteri-
orate the rubber squeegee.
8R - 32 REAR WIPERS/WASHERSKJ
REAR WIPERS/WASHERS (Continued)

EXTERIOR
TABLE OF CONTENTS
page page
BODY SIDE MOLDINGS
REMOVAL............................140
INSTALLATION........................140
COWL GRILLE
REMOVAL............................140
INSTALLATION........................140
EXTERIOR NAME PLATES
REMOVAL............................140
INSTALLATION........................141
FRONT FENDER
REMOVAL............................141
INSTALLATION........................141
FUEL FILL DOOR/HOUSING
REMOVAL............................141
INSTALLATION........................141
GRILLE
REMOVAL............................142
INSTALLATION........................142
GRILLE OPENING REINFORCEMENT
REMOVAL............................142
INSTALLATION........................142FRONT WHEELHOUSE SPLASH SHIELD
REMOVAL............................143
INSTALLATION........................143
LUGGAGE RACK
REMOVAL............................144
INSTALLATION........................144
REAR WHEELHOUSE SPLASH SHIELD
REMOVAL............................144
INSTALLATION........................144
SIDE VIEW MIRROR
REMOVAL............................145
INSTALLATION........................145
FRONT WHEEL OPENING FLARE MOLDINGS
REMOVAL............................145
INSTALLATION........................145
REAR WHEEL OPENING FLARE MOLDINGS
REMOVAL............................145
INSTALLATION........................145
RADIATOR CROSSMEMBER
REMOVAL............................146
INSTALLATION........................146
BODY SIDE MOLDINGS
REMOVAL
(1) Using a trim stick C-4755 or equivalent,
remove and discard the molding from the outside of
the door.
INSTALLATION
(1) Thoroughly clean all residue from the body side
molding attachment area of the door.
(2) Wipe area clean with a 50% solution of water
and alcohol and wipe dry.
(3) Apply new body side molding using the locators
in the door and apply pressure of approximately 40
p.s.i. over the entire surface of the molding.
COWL GRILLE
REMOVAL
(1) Remove the hood seal.
(2) Remove the wiper arms. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/WIPER ARMS -
REMOVAL)
(3) Remove the four plastic retainers and remove
the cowl grill.
INSTALLATION
(1) Position the cowl grill and engage the nine
clips to the bottom of the windshield.
(2) Install the five plastic retainers.
(3) Install the wiper arms. (Refer to 8 - ELECTRI-
CAL/WIPERS/WASHERS/WIPER ARMS - INSTAL-
LATION)
(4) Install the hood seal.
EXTERIOR NAME PLATES
REMOVAL
NOTE: Exterior nameplates are attached to body
panels with adhesive tape.
(1) Apply a length of masking tape on the body,
parallel to the top edge of the nameplate to use as a
guide, if necessary.
(2) If temperature is below 21ÉC (70ÉF) warm
emblem with a heat lamp or gun. Do not exceed 52ÉC
(120ÉF) when heating emblem.
(3) Using a trim stick C-4755 or equivalent, behind
the emblem to separate the adhesive backing from
the body.
23 - 140 EXTERIORKJ

RELAY - OPERATION, FRONT FOG LAMP . . 8L-22
RELAY - OPERATION, FUEL PUMP.......14-34
RELAY - OPERATION, HEADLAMP HIGH
BEAM..............................8L-33
RELAY - OPERATION, HEADLAMP LOW
BEAM..............................8L-39
RELAY - OPERATION, PARK LAMP.......8L-54
RELAY - OPERATION, REAR FOG LAMP . . . 8L-57
RELAY - OPERATION, REAR WINDOW
DEFOGGER..........................8G-6
RELAY - OPERATION, STARTER MOTOR . . . 8F-42
RELAY - OPERATION, TRAILER TOW.....8L-62
RELAY - OPERATION, TRANSMISSION
CONTROL.........................21-168
RELAY - OPERATION, WIPER HIGH/LOW . . 8R-23
RELAY - OPERATION, WIPER ON/OFF....8R-25
RELAY - REMOVAL................8W-97-14
RELAY - REMOVAL, A/C COMPRESSOR
CLUTCH............................24-16
RELAY - REMOVAL, AMPLIFIER CHOKE....8A-4
RELAY - REMOVAL, BLOWER MOTOR....24-21
RELAY - REMOVAL, CLUTCH SWITCH
OVERRIDE...........................6-10
RELAY - REMOVAL, DAYTIME RUNNING
LAMP..............................8L-21
RELAY - REMOVAL, DOOR LOCK.........8N-6
RELAY - REMOVAL, FRONT FOG LAMP . . . 8L-24
RELAY - REMOVAL, FUEL PUMP........14-34
RELAY - REMOVAL, HEADLAMP HIGH
BEAM..............................8L-34
RELAY - REMOVAL, HEADLAMP LOW
BEAM..............................8L-40
RELAY - REMOVAL, HORN..............8H-3
RELAY - REMOVAL, PARK LAMP........8L-55
RELAY - REMOVAL, REAR FOG LAMP....8L-58
RELAY - REMOVAL, REAR WINDOW
DEFOGGER..........................8G-7
RELAY - REMOVAL, STARTER MOTOR....8F-43
RELAY - REMOVAL, TRAILER TOW.......8L-63
RELAY - REMOVAL, WIPER HIGH/LOW . . . 8R-24
RELAY - REMOVAL, WIPER ON/OFF......8R-26
RELAYS - DIAGNOSIS AND TESTING,
ASD AND FUEL PUMP..................8I-4
RELEASE - STANDARD PROCEDURE,
FUEL SYSTEM PRESSURE..............14-4
RELEASE BEARING - INSTALLATION,
CLUTCH..............................6-6
RELEASE BEARING - REMOVAL, CLUTCH . . . 6-6
RELEASE CABLE - INSTALLATION, LATCH . 23-120
RELEASE CABLE - REMOVAL, LATCH....23-120
RELEASE HANDLE - INSTALLATION,
LATCH ............................23-120
RELEASE HANDLE - REMOVAL, LATCH . . 23-120
RELEASE SWITCH - DIAGNOSIS AND
TESTING, FLIP-UP GLASS..............8N-5
RELIEF VALVE - DESCRIPTION, HIGH
PRESSURE.........................24-42
RELIEF VALVE - OPERATION, HIGH
PRESSURE.........................24-42
REMOTE KEYLESS ENTRY MODULE -
DESCRIPTION........................8N-7
REMOTE KEYLESS ENTRY MODULE -
DIAGNOSIS AND TESTING..............8N-7
REMOTE KEYLESS ENTRY MODULE -
INSTALLATION.......................8N-7
REMOTE KEYLESS ENTRY MODULE -
OPERATION..........................8N-7
REMOTE KEYLESS ENTRY MODULE -
REMOVAL...........................8N-7
REMOTE KEYLESS ENTRY
TRANSMITTER - DIAGNOSIS AND
TESTING............................8N-8
REMOTE KEYLESS ENTRY
TRANSMITTER - SPECIFICATIONS........8N-9
REMOTE SWITCHES - DESCRIPTION.....8A-11
REMOTE SWITCHES - DIAGNOSIS AND
TESTING...........................8A-12
REMOTE SWITCHES - INSTALLATION.....8A-13
REMOTE SWITCHES - OPERATION.......8A-12
REMOTE SWITCHES - REMOVAL
........8A-13
REPAIR - DESCRIPTION, THREADED
HOLE
.............................Intro.-4
REPAIR - STANDARD PROCEDURE,
ALUMINUM THREAD
..................21-81
REPAIR - STANDARD PROCEDURE,
REAR GLASS HEATING GRID
............8G-4
REPAIR DAMAGED OR WORN THREADS
- STANDARD PROCEDURE
...............9-9REPAIRING LEAKS - STANDARD
PROCEDURE.........................22-8
REPEATER LAMP BULB - INSTALLATION . . 8L-60
REPEATER LAMP BULB - REMOVAL......8L-60
REPEATER LAMP UNIT - INSTALLATION . . 8L-61
REPEATER LAMP UNIT - REMOVAL......8L-60
REQUIREMENTS - DESCRIPTION,
COOLING SYSTEM....................24-1
RESERVOIR - DESCRIPTION, VACUUM....8P-7
RESERVOIR - DESCRIPTION, WASHER . . . 8R-21
RESERVOIR - DIAGNOSIS AND TESTING,
VACUUM............................8P-7
RESERVOIR - INSTALLATION, FLUID......5-26
RESERVOIR - INSTALLATION, VACUUM....8P-8
RESERVOIR - INSTALLATION, WASHER . . . 8R-22
RESERVOIR - OPERATION, VACUUM......8P-7
RESERVOIR - OPERATION, WASHER.....8R-21
RESERVOIR - REMOVAL, FLUID..........5-26
RESERVOIR - REMOVAL, VACUUM........8P-7
RESERVOIR - REMOVAL, WASHER......8R-21
RESISTANCE, 2.4L - IGNITION COIL.......8I-2
RESISTANCE, 2.4L - SPARK PLUG CABLE . . . 8I-3
RESISTANCE, 3.7L V-6 - IGNITION COIL....8I-3
RESISTOR - DESCRIPTION, BLOWER
MOTOR............................24-22
RESISTOR - DIAGNOSIS AND TESTING,
BLOWER MOTOR....................24-22
RESISTOR - INSTALLATION, BLOWER
MOTOR............................24-22
RESISTOR - OPERATION, BLOWER
MOTOR............................24-22
RESISTOR - REMOVAL, BLOWER
MOTOR............................24-22
RESTRAINT DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER A
SUPPLEMENTAL......................8O-6
RESTRAINT SYSTEM - DIAGNOSIS AND
TESTING, SUPPLEMENTAL..............8O-6
RESTRAINT SYSTEM - WARNING........8O-5
RESTRAINTS - DESCRIPTION............8O-2
RESTRAINTS - OPERATION.............8O-4
RESTRAINTS - STANDARD PROCEDURE,
HANDLING NON-DEPLOYED
SUPPLEMENTAL......................8O-6
RETAINER/BULKHEAD - ASSEMBLY, 4C . . 21-123
RETAINER/BULKHEAD - DISASSEMBLY,
4C ...............................21-122
RETRACTOR - INSTALLATION, FRONT
SEAT BELT .........................8O-24
RETRACTOR - INSTALLATION, REAR
CENTER SEAT BELT..................8O-33
RETRACTOR - INSTALLATION, REAR
OUTBOARD SEAT BELT................8O-34
RETRACTOR - REMOVAL, FRONT SEAT
BELT ..............................8O-23
RETRACTOR - REMOVAL, REAR CENTER
SEAT BELT .........................8O-32
RETRACTOR - REMOVAL, REAR
OUTBOARD SEAT BELT................8O-33
RETURN - DESCRIPTION, SENSOR.......8E-14
RETURN HOSE (GEAR TO THE COOLER)
- INSTALLATION.....................19-22
RETURN HOSE (GEAR TO THE COOLER)
- REMOVAL.........................19-21
RETURN HOSE (RESERVOIR TO THE
COOLER) - INSTALLATION.............19-22
RETURN HOSE (RESERVOIR TO THE
COOLER) - REMOVAL
.................19-21
REVERSE FLUSHING - STANDARD
PROCEDURE, COOLING SYSTEM
.........7-12
RFE TRANSMISSION, SPECIAL TOOLS
. . . 21-120
RHD - INSTALLATION
...............8W-97-6
RHD - REMOVAL
...................8W-97-5
RIGHT POWER SEAT SWITCH -
DESCRIPTION
.......................8N-19
RIGHT POWER SEAT SWITCH -
DIAGNOSIS AND TESTING
.............8N-19
RIGHT POWER SEAT SWITCH -
INSTALLATION
......................8N-20
RIGHT POWER SEAT SWITCH -
OPERATION
.........................8N-19
RIGHT POWER SEAT SWITCH -
REMOVAL
..........................8N-20
RIGHT SIDE - INSTALLATION
........2-12,2-15
RIGHT SIDE - REMOVAL
............2-11,2-14
RING - INSTALLATION, PINION
GEAR/RING GEAR/TONE
...........3-112,3-82RING - REMOVAL, PINION GEAR/RING
GEAR/TONE.....................3-110,3-79
RING FITTING - STANDARD
PROCEDURE, PISTON..................9-52
RISER - INSTALLATION, MANUAL SEAT . . 23-168
RISER - REMOVAL, MANUAL SEAT......23-167
RKE TRANSMITTER BATTERIES -
STANDARD PROCEDURE...............8N-8
RKE TRANSMITTER CUSTOMER
PREFERENCES - STANDARD
PROCEDURE.........................8N-8
RKE TRANSMITTER PROGRAMING -
STANDARD PROCEDURE...............8N-9
ROAD TEST - DIAGNOSIS AND TESTING . . . 8P-2
ROAD TESTING - DIAGNOSIS AND
TESTING...........................21-78
ROCKER ARM - DESCRIPTION.......9-29,9-37
ROCKER ARM - INSTALLATION..........9-37
ROCKER ARM - REMOVAL..............9-37
ROD - DESCRIPTION, PISTON &
CONNECTING.........................9-49
ROD BEARING - FITTING - STANDARD
PROCEDURE, CONNECTING.............9-40
ROD BEARING, FITTING - CONNECTING....9-49
ROD END - INSTALLATION, TIE.........19-16
ROD END - REMOVAL, TIE.............19-16
ROD END REMOVAL TOOL, SPECIAL
TOOLS - OUTER TIE..................19-15
ROTATION - STANDARD PROCEDURE,
TIRE................................22-2
ROTOR - DIAGNOSIS AND TESTING,
DISC BRAKE.........................5-18
ROTOR - STANDARD PROCEDURE, DISC
BRAKE..............................5-19
ROTORS - INSTALLATION...............5-19
ROTORS - REMOVAL..................5-19
ROUTING 3.7L ENGINE - DESCRIPTION,
COOLING SYSTEM.....................7-2
RUN CHANNEL - INSTALLATION, GLASS . 23-123,
23-130
RUN CHANNEL - REMOVAL, GLASS....23-123,
23-130
RUNNING LAMP RELAY - DESCRIPTION,
DAYTIME...........................8L-20
RUNNING LAMP RELAY - INSTALLATION,
DAYTIME...........................8L-21
RUNNING LAMP RELAY - OPERATION,
DAYTIME...........................8L-20
RUNNING LAMP RELAY - REMOVAL,
DAYTIME...........................8L-21
RUNOUT - DIAGNOSIS AND TESTING,
TIRES AND WHEEL....................22-1
SAFETY CERTIFICATION LABEL -
DESCRIPTION, VEHICLE..............Intro.-9
SAFETY PRECAUTIONS AND WARNINGS,
WARNING...........................23-1
SAFETY PRECAUTIONS, WARNING -
WINDSHIELD.......................23-173
SANDING/BUFFING & POLISHING -
DESCRIPTION, FINESSE..............23-163
SCHEDULES - DESCRIPTION,
MAINTENANCE........................0-4
SCHEMATICS AND DIAGRAMS -
HYDRAULIC SCHEMATICS.............21-100
SCHEMATICS, SCHEMATICS AND
DIAGRAMS - HYDRAULIC.............21-100
SCUFF PLATE - INSTALLATION, DOOR
SILL..............................23-157
SCUFF PLATE - INSTALLATION, REAR
DOOR............................23-160
SCUFF PLATE - REMOVAL, DOOR SILL . . . 23-157
SCUFF PLATE - REMOVAL, REAR DOOR . . 23-160
SEAL - FRONT - INSTALLATION,
CRANKSHAFT OIL.....................9-47
SEAL - FRONT - REMOVAL,
CRANKSHAFT OIL.....................9-46
SEAL - INSTALLATION, ADAPTER
HOUSING..........................21-124
SEAL - INSTALLATION, A-PILLAR.......23-185
SEAL - INSTALLATION, COWL/PLENUM . . 23-187
SEAL - INSTALLATION, COWL/PLENUM
WINDOW BAFFLE
...................23-187
SEAL - INSTALLATION, FRONT OUTPUT
SHAFT
......................21-208,21-246
SEAL - INSTALLATION, GLASS PANEL
. . . 23-178
SEAL - INSTALLATION, OIL PUMP
FRONT
............................21-152
SEAL - INSTALLATION, PINION
. . 3-103,3-39,3-68
22 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page

VALVE - INSTALLATION, FLOW
MANAGEMENT.......................14-7
VALVE - INSTALLATION, FRONT CHECK....8R-9
VALVE - INSTALLATION, FUEL TANK
CHECK.............................14-28
VALVE - INSTALLATION, PCV...........25-32
VALVE - INSTALLATION, REAR CHECK....8R-35
VALVE - INSTALLATION, VACUUM CHECK . 24-28
VALVE - OPERATION, FLOW
MANAGEMENT.......................14-6
VALVE - OPERATION, FRONT CHECK......8R-9
VALVE - OPERATION, FUEL TANK CHECK . . 14-28
VALVE - OPERATION, HIGH PRESSURE
RELIEF.............................24-42
VALVE - OPERATION, PCV..............25-31
VALVE - OPERATION, REAR CHECK......8R-34
VALVE - OPERATION, SOLENOID SWITCH . 21-161
VALVE - OPERATION, VACUUM CHECK....24-28
VALVE - REMOVAL, FLOW
MANAGEMENT.......................14-6
VALVE - REMOVAL, FRONT CHECK.......8R-9
VALVE - REMOVAL, FUEL TANK CHECK . . . 14-28
VALVE - REMOVAL, PCV...............25-32
VALVE - REMOVAL, REAR CHECK.......8R-34
VALVE - REMOVAL, VACUUM CHECK.....24-28
VALVE BODY - ASSEMBLY............21-176
VALVE BODY - CLEANING.............21-175
VALVE BODY - DESCRIPTION............21-171
VALVE BODY - DISASSEMBLY..........21-173
VALVE BODY - INSPECTION...........21-175
VALVE BODY - INSTALLATION..........21-177
VALVE BODY - OPERATION............21-171
VALVE BODY - REMOVAL.............21-172
VALVE GUIDE SEALS - DESCRIPTION . . 9-29,9-38
VALVE GUIDES - DESCRIPTION......9-19,9-30
VALVE SPRINGS - DESCRIPTION.....9-29,9-38
VALVE SPRINGS - INSTALLATION.....9-29,9-38
VALVE SPRINGS - REMOVAL........9-29,9-38
VALVE TIMING - DESCRIPTION...........9-71
VALVE TIMING - OPERATION............9-71
VALVES & SEATS - DESCRIPTION,
INTAKE/EXHAUST.....................9-26
VALVES & SEATS - INSTALLATION,
INTAKE/EXHAUST.................9-28,9-36
VALVES & SEATS - REMOVAL,
INTAKE/EXHAUST.................9-27,9-35
VANITY LAMP BULB - INSTALLATION.....8L-84
VANITY LAMP BULB - REMOVAL........8L-83
VAPOR CANISTER - DESCRIPTION.......25-33
VAPOR CANISTER - INSTALLATION......25-33
VAPOR CANISTER - OPERATION.........25-33
VAPOR CANISTER - REMOVAL..........25-33
VARIATION ADJUSTMENT - STANDARD
PROCEDURE, COMPASS...............8M-3
VEHICLE EMISSION CONTROL
INFORMATION (VECI) LABEL -
DESCRIPTION......................Intro.-8
VEHICLE IDENTIFICATION NUMBER -
DESCRIPTION......................Intro.-8
VEHICLE SAFETY CERTIFICATION LABEL
- DESCRIPTION.....................Intro.-9
VEHICLE THEFT SECURITY -
DESCRIPTION........................8Q-1
VEHICLE THEFT SECURITY - OPERATION . . 8Q-3
VEHICLE THEFT SECURITY SYSTEM -
DIAGNOSIS AND TESTING..............8Q-6
VERIFICATION TEST - STANDARD
PROCEDURE.........................8O-8
VIBRATION - DIAGNOSIS AND TESTING,
TIRE NOISE OR.......................22-8
VIBRATION DAMPER - INSTALLATION.....9-55
VIBRATION DAMPER - REMOVAL.........9-54
VIEW MIRROR - INSTALLATION, SIDE . . . 23-145
VIEW MIRROR - REMOVAL, REAR......23-161
VIEW MIRROR - REMOVAL, SIDE.......23-145
VISCOUS - CLEANING, RADIATOR - FAN . . . 7-29
VISCOUS - DESCRIPTION, RADIATOR -
FAN ................................7-27
VISCOUS - INSPECTION, RADIATOR -
FAN ................................7-29
VISCOUS - INSTALLATION, RADIATOR -
FAN
................................7-29
VISCOUS - OPERATION, RADIATOR -
FAN
................................7-27
VISCOUS - REMOVAL, RADIATOR - FAN
....7-28
VISCOUS FAN DRIVE - DIAGNOSIS AND
TESTING
............................7-28
VISOR - INSTALLATION, SUN
..........23-160VISOR - REMOVAL, SUN..............23-160
VISOR SUPPORT - INSTALLATION, SUN . . 23-160
VISOR SUPPORT - REMOVAL, SUN.....23-160
VOLT SUPPLIES - DESCRIPTION, 5......8E-13
VOLT SUPPLIES - OPERATION, 5........8E-15
VOLTAGE DROP - STANDARD
PROCEDURE, TESTING FOR A.......8W-01-10
VOLTAGE POTENTIAL - STANDARD
PROCEDURE, TESTING OF...........8W-01-9
VOLTAGE REGULATOR - DESCRIPTION....8F-31
VOLTAGE REGULATOR - OPERATION.....8F-31
VOLTAGE TEST - STANDARD
PROCEDURE, OPEN-CIRCUIT...........8F-12
VOLUME CHECK - STANDARD
PROCEDURE, OIL PUMP..............21-148
WAIT-TO-START INDICATOR -
DESCRIPTION.......................8J-35
WAIT-TO-START INDICATOR -
OPERATION.........................8J-35
WARNING - INSTALLATION............23-173
WARNING - REMOVAL...............23-173
WARNING - SAFETY PRECAUTIONS AND
WARNINGS..........................23-1
WARNING - SERVICE WARNINGS........24-39
WARNING - WINDSHIELD SAFETY
PRECAUTIONS......................23-173
WARNING, BRAKES - BASE..............5-2
WARNING, CLUTCH.....................6-2
WARNING, FRONT......................2-7
WARNING, REAR......................2-16
WARNING, RESTRAINT SYSTEM.........8O-5
WARNING SYSTEM - DESCRIPTION,
CHIME..............................8B-1
WARNING SYSTEM - DIAGNOSIS AND
TESTING, CHIME......................8B-6
WARNING SYSTEM - OPERATION,
CHIME..............................8B-2
WARNINGS, GENERAL..............8W-01-7
WARNINGS, WARNING - SAFETY
PRECAUTIONS........................23-1
WARNINGS, WARNING - SERVICE.......24-39
WASHER FLUID INDICATOR -
DESCRIPTION.......................8J-35
WASHER FLUID INDICATOR -
DIAGNOSIS AND TESTING..............8J-36
WASHER FLUID INDICATOR -
OPERATION.........................8J-36
WASHER FLUID LEVEL SWITCH -
DESCRIPTION.......................8R-17
WASHER FLUID LEVEL SWITCH -
INSTALLATION......................8R-18
WASHER FLUID LEVEL SWITCH -
OPERATION.........................8R-17
WASHER FLUID LEVEL SWITCH -
REMOVAL..........................8R-17
WASHER HOSES/TUBES - DESCRIPTION,
FRONT.............................8R-10
WASHER HOSES/TUBES - DESCRIPTION,
REAR..............................8R-35
WASHER HOSES/TUBES - OPERATION,
FRONT.............................8R-10
WASHER HOSES/TUBES - OPERATION,
REAR..............................8R-36
WASHER NOZZLE - DESCRIPTION,
FRONT.............................8R-11
WASHER NOZZLE - DESCRIPTION, REAR . 8R-36
WASHER NOZZLE - INSTALLATION,
FRONT.............................8R-11
WASHER NOZZLE - INSTALLATION,
REAR..............................8R-37
WASHER NOZZLE - OPERATION, FRONT . . 8R-11
WASHER NOZZLE - OPERATION, REAR . . . 8R-36
WASHER NOZZLE - REMOVAL, FRONT....8R-11
WASHER NOZZLE - REMOVAL, REAR....8R-36
WASHER PUMP/MOTOR - DESCRIPTION . . 8R-18
WASHER PUMP/MOTOR - INSTALLATION . 8R-20
WASHER PUMP/MOTOR - OPERATION . . . 8R-19
WASHER PUMP/MOTOR - REMOVAL.....8R-19
WASHER RESERVOIR - DESCRIPTION....8R-21
WASHER RESERVOIR - INSTALLATION . . . 8R-22
WASHER RESERVOIR - OPERATION
......8R-21
WASHER RESERVOIR - REMOVAL
.......8R-21
WASHER SYSTEM - CLEANING, FRONT
WIPER
..............................8R-7
WASHER SYSTEM - CLEANING, REAR
WIPER
.............................8R-32
WASHER SYSTEM - DIAGNOSIS AND
TESTING, FRONT WIPER
...............8R-6WASHER SYSTEM - DIAGNOSIS AND
TESTING, REAR WIPER...............8R-30
WASHER SYSTEM - INSPECTION, FRONT
WIPER..............................8R-7
WASHER SYSTEM - INSPECTION, REAR
WIPER.............................8R-33
WATER DRAINAGE AND WIND NOISE
DIAGNOSIS, DIAGNOSIS AND TESTING . . 23-176
WATER LEAKS - DIAGNOSIS AND
TESTING............................23-2
WATER PUMP - DESCRIPTION...........7-29
WATER PUMP - OPERATION.............7-30
WATERDAM - INSTALLATION....23-126,23-133
WATERDAM - REMOVAL........23-126,23-133
WATER-IN-FUEL INDICATOR -
DESCRIPTION.......................8J-37
WATER-IN-FUEL INDICATOR -
OPERATION.........................8J-37
WEAR INDICATORS - DIAGNOSIS AND
TESTING, TREAD......................22-8
WEAR PATTERNS - DIAGNOSIS AND
TESTING, TIRE.......................22-8
WEAR, STANDARD PROCEDURE -
MEASURING TIMING CHAIN.............9-71
WEATHERSTRIP - INSTALLATION, COWL . 23-185
WEATHERSTRIP - INSTALLATION, DOOR
LOWER...........................23-186
WEATHERSTRIP - INSTALLATION, DOOR
PRIMARY..........................23-185
WEATHERSTRIP - INSTALLATION,
SWING GATE BELTLINE...............23-186
WEATHERSTRIP - INSTALLATION,
SWING GATE OPENING...............23-186
WEATHERSTRIP - REMOVAL, COWL.....23-185
WEATHERSTRIP - REMOVAL, DOOR
LOWER...........................23-186
WEATHERSTRIP - REMOVAL, DOOR
PRIMARY..........................23-185
WEATHERSTRIP - REMOVAL, SWING
GATE BELTLINE.....................23-186
WEATHERSTRIP - REMOVAL, SWING
GATE OPENING.....................23-186
WEATHERSTRIP/RETAINER -
INSTALLATION, SIDE RAIL............23-186
WEATHERSTRIP/RETAINER -
INSTALLATION, WINDSHIELD A-PILLAR . . 23-187
WEATHERSTRIP/RETAINER - REMOVAL,
SIDE RAIL.........................23-186
WEATHERSTRIP/RETAINER - REMOVAL,
WINDSHIELD A-PILLAR...............23-186
WELD AND STRUCTURAL ADHESIVE
LOCATIONS - SPECIFICATIONS...........23-9
WHEEL - INSTALLATION, STEERING......19-12
WHEEL - REMOVAL, STEERING.........19-12
WHEEL ALIGNMENT - DESCRIPTION.......2-3
WHEEL ALIGNMENT - OPERATION.........2-3
WHEEL BALANCING - STANDARD
PROCEDURE.........................22-4
WHEEL CYLINDERS - ASSEMBLY.........5-29
WHEEL CYLINDERS - CLEANING.........5-28
WHEEL CYLINDERS - DISASSEMBLY......5-28
WHEEL CYLINDERS - INSPECTION........5-29
WHEEL CYLINDERS - INSTALLATION......5-29
WHEEL CYLINDERS - REMOVAL..........5-28
WHEEL MOUNTING - STANDARD
PROCEDURE........................22-10
WHEEL OPENING FLARE MOLDINGS -
INSTALLATION, FRONT...............23-145
WHEEL OPENING FLARE MOLDINGS -
INSTALLATION, REAR................23-145
WHEEL OPENING FLARE MOLDINGS -
REMOVAL, FRONT...................23-145
WHEEL OPENING FLARE MOLDINGS -
REMOVAL, REAR....................23-145
WHEEL REPLACEMENT - STANDARD
PROCEDURE........................22-10
WHEEL RUNOUT - DIAGNOSIS AND
TESTING, TIRES......................22-1
WHEEL SPEED SENSOR -
INSTALLATION, FRONT
.................5-34
WHEEL SPEED SENSOR -
INSTALLATION, REAR
..................5-35
WHEEL SPEED SENSOR - REMOVAL,
FRONT
..............................5-34
WHEEL SPEED SENSOR - REMOVAL,
REAR
...............................5-35
WHEELHOUSE SPLASH SHIELD -
INSTALLATION, FRONT
...............23-143
KJINDEX 29
Description Group-Page Description Group-Page Description Group-Page

WHEELHOUSE SPLASH SHIELD -
INSTALLATION, REAR................23-144
WHEELHOUSE SPLASH SHIELD -
REMOVAL, FRONT...................23-143
WHEELHOUSE SPLASH SHIELD -
REMOVAL, REAR....................23-144
WHEELS - DESCRIPTION...............22-9
WHEELS - DIAGNOSIS AND TESTING.....22-10
WIND DEFLECTOR - INSTALLATION.....23-180
WIND DEFLECTOR - REMOVAL.........23-180
WIND NOISE - DIAGNOSIS AND TESTING . . 23-3
WIND NOISE DIAGNOSIS, DIAGNOSIS
AND TESTING - WATER DRAINAGE.....23-176
WINDOW - INSTALLATION, QUARTER . . . 23-172
WINDOW - REMOVAL, QUARTER.......23-172
WINDOW BAFFLE SEAL - INSTALLATION,
COWL/PLENUM.....................23-187
WINDOW BAFFLE SEAL - REMOVAL,
COWL/PLENUM.....................23-187
WINDOW DEFOGGER - DESCRIPTION,
REAR...............................8G-3
WINDOW DEFOGGER - OPERATION,
REAR...............................8G-3
WINDOW DEFOGGER FUNCTION -
DIAGNOSIS AND TESTING, REAR HVAC
CONTROL ASSEMBLY..................8G-9
WINDOW DEFOGGER GRID -
DESCRIPTION, REAR..................8G-5
WINDOW DEFOGGER GRID - DIAGNOSIS
AND TESTING, REAR..................8G-5
WINDOW DEFOGGER GRID -
OPERATION, REAR......................8G-5
WINDOW DEFOGGER RELAY -
DESCRIPTION, REAR..................8G-6
WINDOW DEFOGGER RELAY -
DIAGNOSIS AND TESTING, REAR.........8G-6
WINDOW DEFOGGER RELAY -
INSTALLATION, REAR..................8G-7
WINDOW DEFOGGER RELAY -
OPERATION, REAR....................8G-6
WINDOW DEFOGGER RELAY -
REMOVAL, REAR.....................8G-7
WINDOW DEFOGGER SWITCH -
DESCRIPTION, REAR..................8G-8
WINDOW DEFOGGER SWITCH -
DIAGNOSIS AND TESTING, REAR.........8G-8
WINDOW DEFOGGER SWITCH -
OPERATION, REAR....................8G-8
WINDOW DEFOGGER SYSTEM -
DIAGNOSIS AND TESTING, REAR.........8G-4
WINDOW MOTOR - REMOVAL..........8N-22WINDOW REGULATOR - ELECTRIC -
INSTALLATION................23-126,23-134
WINDOW REGULATOR - ELECTRIC -
REMOVAL...................23-126,23-134
WINDOW REGULATOR - MANUAL -
INSTALLATION................23-126,23-133
WINDOW REGULATOR - MANUAL -
REMOVAL...................23-126,23-133
WINDOW SWITCH - DIAGNOSIS AND
TESTING...........................8N-22
WINDOW SWITCH - INSTALLATION......8N-23
WINDOW SWITCH - REMOVAL..........8N-23
WINDOWS - DESCRIPTION, POWER.....8N-21
WINDOWS - DIAGNOSIS AND TESTING,
POWER............................8N-21
WINDOWS - OPERATION, POWER.......8N-21
WINDSHIELD A-PILLAR WEATHERSTRIP/
RETAINER - INSTALLATION............23-187
WINDSHIELD A-PILLAR WEATHERSTRIP/
RETAINER - REMOVAL...............23-186
WINDSHIELD SAFETY PRECAUTIONS,
WARNING.........................23-173
WIPER & WASHER SYSTEM -
CLEANING, FRONT....................8R-7
WIPER & WASHER SYSTEM -
CLEANING, REAR....................8R-32
WIPER & WASHER SYSTEM -
DIAGNOSIS AND TESTING, FRONT........8R-6
WIPER & WASHER SYSTEM -
DIAGNOSIS AND TESTING, REAR........8R-30
WIPER & WASHER SYSTEM -
INSPECTION, FRONT...................8R-7
WIPER & WASHER SYSTEM -
INSPECTION, REAR...................8R-33
WIPER ARM - DESCRIPTION, FRONT.....8R-12
WIPER ARM - DESCRIPTION, REAR......8R-37
WIPER ARM - INSTALLATION, FRONT....8R-13
WIPER ARM - INSTALLATION, REAR.....8R-38
WIPER ARM - OPERATION, FRONT......8R-12
WIPER ARM - OPERATION, REAR.......8R-38
WIPER ARM - REMOVAL, FRONT........8R-12
WIPER ARM - REMOVAL, REAR.........8R-38
WIPER ARM PARK RAMP -
INSTALLATION......................8R-43
WIPER ARM PARK RAMP - REMOVAL....8R-43
WIPER BLADE - DESCRIPTION, FRONT . . . 8R-13
WIPER BLADE - DESCRIPTION, REAR....8R-39
WIPER BLADE - INSTALLATION, FRONT . . . 8R-14
WIPER BLADE - INSTALLATION, REAR....8R-40
WIPER BLADE - OPERATION, FRONT.....8R-14
WIPER BLADE - OPERATION, REAR......8R-39WIPER BLADE - REMOVAL, FRONT......8R-14
WIPER BLADE - REMOVAL, REAR.......8R-40
WIPER HIGH/LOW RELAY -
DESCRIPTION.......................8R-23
WIPER HIGH/LOW RELAY - DIAGNOSIS
AND TESTING.......................8R-24
WIPER HIGH/LOW RELAY -
INSTALLATION......................8R-24
WIPER HIGH/LOW RELAY - OPERATION . . 8R-23
WIPER HIGH/LOW RELAY - REMOVAL....8R-24
WIPER MODULE - DESCRIPTION, FRONT . 8R-15
WIPER MODULE - INSTALLATION,
FRONT.............................8R-16
WIPER MODULE - OPERATION, FRONT . . . 8R-15
WIPER MODULE - REMOVAL, FRONT....8R-16
WIPER MOTOR - DESCRIPTION, REAR . . . 8R-41
WIPER MOTOR - INSTALLATION, REAR . . . 8R-42
WIPER MOTOR - OPERATION, REAR.....8R-41
WIPER MOTOR - REMOVAL, REAR......8R-42
WIPER ON/OFF RELAY - DESCRIPTION . . . 8R-25
WIPER ON/OFF RELAY - DIAGNOSIS AND
TESTING...........................8R-26
WIPER ON/OFF RELAY - INSTALLATION . . . 8R-26
WIPER ON/OFF RELAY - OPERATION.....8R-25
WIPER ON/OFF RELAY - REMOVAL......8R-26
WIPERS/WASHERS - DESCRIPTION,
FRONT..............................8R-2
WIPERS/WASHERS - DESCRIPTION,
REAR...............................8R-27
WIPERS/WASHERS - OPERATION,
FRONT..............................8R-4
WIPERS/WASHERS - OPERATION, REAR . . 8R-29
WIPER/WASHER SWITCH -
DESCRIPTION, FRONT................8R-16
WIPER/WASHER SWITCH -
DESCRIPTION, REAR.................8R-43
WIPER/WASHER SWITCH - OPERATION,
FRONT.............................8R-16
WIPER/WASHER SWITCH - OPERATION,
REAR..............................8R-43
WIRE SPLICING - STANDARD
PROCEDURE.....................8W-01-14
WIRING - DESCRIPTION, TRAILER TOW . . 8L-64
WIRING DIAGRAMS - DESCRIPTION,
HOW TO USE .....................8W-01-1
WIRING HARNESS - DIAGNOSIS AND
TESTING.........................8W-01-7
WIRING/TERMINAL, SPECIAL TOOLS . . 8W-01-10
WORN THREADS - STANDARD
PROCEDURE, REPAIR DAMAGED OR.......9-9
30 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page

Starter2.4L Eng3.7L Eng
STARTER Cont'd
56041436M m .9 159.0056041641AC m 1.8 159.0035 I-
r~..:::---~ ~;i:i~:~'"
4~
Use Procedure Explanation 13 with the following tex!.R&IWindshield ...#2.7#Includes Clean Up Old Adhesive as Necessary
5 ~8
~~~~ -,
S-(::~:~~::~~:::::::~ ,,~(" p-~~ ~
\\\
f,
~
'~
):1
004-09541
1 Cover, Cowl 55155850AB.3 102.002 Pin, Cowl (4) 6501925 1.853 Seal, Cowl 55235927AA.1 16.254 Panel, Dash 55177300AB #7.0 127.00#W/Plenum Panel Removed Deduct 2.05 Panel, Plenum 55176767AC 7.0 270.00
\\\
4~1'"~
JEEP LIBERTY 2002
ELECTRICALCont'd2211 racket, Instrument anel9- 12 Bracket, Hush Panel 78 7.60
113 Kit, Radio Bracke~ 5072596M 11.701]lncludes Both Sides14 Bracket, Audio Equipment 5072606M 10.4515 Striker} Glove Box Latch 5072605M 25.4516 Brk! KI!t Passenger Air Bag-See Air Bag System Section11 Latch, ulove BoxSlate Gray WQ54XDVM.1 35.50Taupe WQ54WL8AA.1 24.8518 Module, PassenQer Air Bag-See Air Bag System Section19 Bracket, Lower Steeling Column 5531498TAA 154.0020 Box, GloveSlate Gray WC86XDVAA #.2 219.00Taupe WC86WL8AA #.2 219.00#Includes R&R Glove Box Latch21 Bezel, CenterLimited Model WA96DX9AA.3 92.75Renegade, Sport Model 5072479AA .3 180.0022 Knob, Li9hter 4685536 12.0023 Outlet, Lighter 4793554 11.0024 Ashtray WA97DX9AA 25.0025 SpeakerStandard AiL 56038610AC 43.00Premium AiL 56038594AC 73.0026 Bracket, UpperSt~ring Column 55314992AA 9.85
~/-
~313028
r:l-32I27
8-34 004-09924
2
7
5WIPER SYSTEM
213 I!
""""",~~~~-~~~4
5
~,..~6
,--d
~ :: 1
11~~~ ~ 19 ~14 .7
21~h13 4 1822 r:13 IIII ~ L16 15~ 18!Jj,j17~ 'j;--16 ~-" ~24 ~ ~
1~20 004-09923
7lf26--
?7 Cluster Ass~Black 56010151AF m .9 445.00Chrome 56010461AF m .9 454.00llAdditional Palts &/or Dealer Contact Required28 Lens, Cluster (a)Black 4728962AB m 1.0 0.00Chrome 4832731AB m 1.0 46.45la) Included wlCluster Assy29 RadioCode RBP 56038586AD.5 650.00Code RBY 56038583AD.5 0.00Code RBB 56038588AG.5 390.00Code RAD 56038585AD.5 1170.00Code RBK 56038589AH.5 460.00Code RBT 56038584AD.5 0.0030 Changer, CD 82203465 .5 345.00131 Cable, CD Changer 56038596AE 37.7032 Switch, Mirror 56010093AA #.2 22.95#Included in R&R Left Front Door Trim Panel, NotIncluded in R&R Instrument Panel33 Switch;, Climate ControlI wi Nv 55037533AB m .5 80.00wlo NC 55037531AB m .5 62.95134 Knob, Climate Controlll 5069169AA 1.451]As Required
8004-09540
on
6--<:~
#1.1
,-"-;:;;;;;;::~4~10 1
WD851DVAAWD851LSAA
WD581DVAAWD581L8AA
WD591DVAAWD591L8AB5072905AA5072906AA
.6 29.35.6 29.35
.6 43.00.6 43.00
#.2 92.85#.2 92.85#.2 10.00#.2 118.00
Use Procedure Explanations 14 and 28 with the following text.Refinish Dash Panel 1.5Refinish Plenum Panel 1.0
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call 1.800-854-7030 or 8!;8/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.570CH
' 2 004-09922
1 Glass, WindshieldChrysler 55235913AC #2.3 0.00 ...NAGS c DW01449GBN #2.3 958.30 Use Procedure Explanation 14 with the following text.#Includes Clean Up Otd Adhesive as Necessary R&llnstrument Panel.. m #5.02 Spacer, Windshield /4) 55360509AA .35 #tncludes R&I Steering Column & Floor Console3 Mould!ng. Upper W/$ 55235917AB 9.60 NOTE: All Parts in this section are included in R&R4 Moulding. Side WIS R 55360052AB .2 58.85 Instrument Panel unless noted otherwiseL 55360053AB .2 58.85 .
5 Mirror, Rear View 4805332AB .2 19.45 16 Button, Rear View Mirror 55076401 8.25 25-{!:Q7 Moulding, Inr W/S Garnish R 5GM92TL2AC .3 46.35 6-0L 5GM93TL2AC .3 46.3598 Visor, Sun 5Illuminated R UY66TL2AA .2 103.00 I 10 6L UY67TL2AA .2 106.00 ~Non-Illuminated R UY64TL2AA .2 61.95 ~ 6 1L UY65TL2AA .2 63.70 ()\4Clip, Visor R/L 5072343AA 2.60
4 Arm, Wiper R 5666970AAL 5066968AA#Includes R&R Wiper Blade5 Module, Wiper 55155895AA6 Reservoir, Washer 5066867AA#Includes R&I/R&R Air Cleaner Assy7 Cap, Reservoir 5066881AA8 Pump, WasherTo 8-3-01 5066880AAFrom 8-3-01 5018129ACGrommet Pump 5011809AA9 Sensor, Fluid Level 4882797Grommet, Sensor 5013755AANozzle, Washer AiL 55155854AB#Included in R&R Cowl Cover
Use Procedure Explanation 14 with the following text.R&IFloorConsole .3
NOTE: All Parts in this section are included in R&R FloorConsole unless noted otherwise.
2
~~~~~~
,~-.- ,-,..1'70 3 Door, Passenger Air Bag-See Air Bag System Section1 16'60 4 Panel, Instrument.116'60Slate Gray..To 6-14-01 WC85XDVAA m #6.5 517.00#.2 24.10 From 6-14-01 WC85XDVAB m#6.5 517.00#.2 26.00 Taupe
To 6-14-01 WC85WL8AA m #6.5 517,0078,35 From 6-14-01 WC85WL8AB m #6.5 517,0078.50 #Includes R&I Steering Column & Floor Console25005 Bracket, Instrument Panel R 5073523AA 39.95, L 5072615AA 30,8588 45 6 Grille, Instrument Panel (4) WC88DX9AA .1 0,00.7 Cover, Instrument Panel531.1100Slate Gray R 5GN55XDVAD .1 10,95, L 5GK19XDVAD .1 17,5094,2005 Taupe R 5GN55WL8AD .1 10.95, L 5GK19WL8AD .1 17,50#.2 10,00 8 Bezel, No.1 Instrument PanelLimted Model WB02DX9AA.2 30,70 004-09544Renegade, Sport ModelSlate Gray WB021DVAA.2 30.70 1 Console, FloorTaupe WB021L8AA.2 30,70 Man Trans9 Bezel, No.2 Instrument Panel Slate GrayLimited Model WB03DX9AA.1 25,45 TaupeRenegade, Sport Model Auto TransSlate Gray WB031DVAA.1 25.45 Slate GrayTaupe WB031 L8AA .1 25.45 Taupe10 Bezel, No.3 Instrument Panel 2 Lid, ConsoleLimited Model WB05DX9AA.1 22.10 Slate Grayi Renegade, Sport Model TaupeISlate Gray WB051DVAA.1 22.10 3 Latch, LidTaupe WB051l8AA.1 22.10 4 Hinge, Lid

FASTENER USAGE
DESCRIPTION
DESCRIPTION
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
Figure art, specifications and torque references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
DESCRIPTION
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
THREADED HOLE REPAIR
DESCRIPTION
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
INTERNATIONAL SYMBOLS
DESCRIPTION
The graphic symbols illustrated in the following
International Control and Display Symbols Chart
(Fig. 3) are used to identify various instrument con-
trols. The symbols correspond to the controls and dis-
plays that are located on the instrument panel.
Fig. 3 INTERNATIONAL CONTROL AND DISPLAY SYMBOLS
1 High Beam 13 Rear Window Washer
2 Fog Lamps 14 Fuel
3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature
4 Turn Warning 16 Battery Charging Condition
5 Hazard Warning 17 Engine Oil
6 Windshield Washer 18 Seat Belt
7 Windshield Wiper 19 Brake Failure
8 Windshield Wiper and Washer 20 Parking Brake
9 Windscreen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid)
11 Rear Window Defogger 23 Horn
12 Rear Window Wiper 24 Lighter
4 INTRODUCTIONKJ