Vacuum JEEP LIBERTY 2002 KJ / 1.G Owner's Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: LIBERTY, Model: JEEP LIBERTY 2002 KJ / 1.GPages: 1803, PDF Size: 62.3 MB
Page 303 of 1803

²Fog Lamp Control- The premium BCM pro-
vides fog lamp control for front fog lamps (optional),
and rear fog lamps (in required markets only).
²Front Wiper System Status- The BCM moni-
tors the status of the front wiper motor park switch.
²Fuel Economy and Distance to Empty Cal-
culations- The BCM calculates and transmits the
fuel economy and Distance To Empty (DTE) data.
²Headlamp Time Delay- The BCM provides a
headlamp time delay feature with the ignition switch
in the Off position.
²Heated Rear Glass Control- The BCM pro-
vides control and timer functions for the heated rear
glass feature and transmits the system status.
²Ignition On/Off Timer- The BCM monitors
and transmits the elapsed ignition On timer data
and monitors the ignition Off time.
²Ignition Switch Position Status- The BCM
monitors and transmits the status of the ignition
switch.
²Instrument Panel Dimming- The BCM mon-
itors and transmits the selected illumination inten-
sity level of the panel lamps dimmer switch.
²Interior Lamp Load Shedding- The BCM
provides a battery saver feature which will automat-
ically turn off all interior lamps that remain on after
a timed interval.
²Interior Lighting Control- The BCM moni-
tors inputs from the interior lighting switch, the door
ajar switches, the flip-up glass ajar switch, the tail-
gate ajar switch, the cargo lamp switch, the reading
lamp switches, and the Remote Keyless Entry (RKE)
module to provide courtesy lamp control. This
includes support for timed illuminated entry with
theater-style fade-to-off and courtesy illumination
defeat features.
²Intermittent Wipe and Front Wiper System
Control- The BCM monitors inputs from the front
wiper and washer switch and the front wiper motor
park switch to provide front wiper system control
through the wiper on/off and high/low relays. This
includes support for adjustable intermittent wipe,
mist wipe (also known as pulse wipe), and wipe-after-
wash features.
²Key-In-Ignition Switch Status- The BCM
monitors and transmits the status of the key-in-igni-
tion switch.
²Panic Mode- The BCM provides support for
the Remote Keyless Entry (RKE) system panic mode
feature.
²Parade Mode- The BCM provides a parade
mode (also known as funeral mode) that allows the
interior Vacuum Fluorescent Displays (VFD) to be
illuminated at full intensity while driving in daylight
with the exterior lamps On.²Power Locks- The BCM monitors inputs from
the power lock switches and the Remote Keyless
Entry (RKE) module (optional) to provide control of
the power lock motors through outputs to the lock,
unlock, and driver unlock (RKE only) relays. This
includes support for rolling door locks (also known as
automatic door locks) and a door lock inhibit mode.
²Programmable Features- The BCM provides
support for several standard and optional program-
mable features, including: rolling door locks, head-
lamp time delay interval, Remote Keyless Entry
(RKE) driver-door-only or unlock-all-doors, RKE opti-
cal chirp, and RKE audible chirp.
²Remote Keyless Entry- The premium BCM
provides the optional Remote Keyless Entry (RKE)
system features, including support for the RKE Lock,
Unlock (with optional driver-door-only unlock, and
unlock-all-doors), rear flip-up glass control, Panic,
audible chirp, optical chirp, and illuminated entry
modes, as well as the ability to be programmed to
recognize up to four RKE transmitters.
²Rolling Door Locks- The BCM provides sup-
port for the power lock system rolling door locks fea-
ture (also known as automatic door locks).
²Tailgate and Flip-Up Glass Ajar Status- The
BCM monitors and transmits the status of the tail-
gate and rear flip-up glass ajar switches.
²Remote Radio Switch Interface- The pre-
mium BCM monitors and transmits the status of the
optional remote radio switches.
²Self-Diagnostics- The BCM provides support
for diagnostics through communication with the
DRBIIItscan tool over the PCI data bus network.
Each analog and digital input can be verified, and
each output can be actuated through the use of this
diagnostic protocol. The BCM also stores Diagnostic
Trouble Codes (DTCs) to assist in troubleshooting
this unit.
²Vacuum Fluorescent Display Synchroniza-
tion- The BCM transmits panel lamp intensity data
which allows modules with Vacuum Fluorescent Dis-
plays (VFD) to coordinate their illumination inten-
sity.
²Vehicle Speed System- The BCM monitors a
vehicle speed input from the vehicle speed sensor
(without Antilock Brake System [ABS]) or from the
Controller Antilock Brake (CAB)(with ABS), calcu-
lates the vehicle speed based upon a programmed
axle ratio/tire size (electronic pinion factor), and
transmits the vehicle speed information to the Pow-
ertrain Control Module (PCM) on a hard wired out-
put circuit.
²Vehicle Theft Security System- The pre-
mium BCM monitors inputs from the door cylinder
lock switches, the tailgate cylinder lock switch, the
door ajar switches, the tailgate ajar switch, the
8E - 4 ELECTRONIC CONTROL MODULESKJ
BODY CONTROL MODULE (Continued)
Page 306 of 1803

²Vacuum Fluorescent Display Synchroniza-
tion (CMTC, EMIC, Radio)
²Vehicle Theft Security System Status (PCM,
ITM) - premium only
Refer to the appropriate diagnostic information for
additional details.
DIAGNOSIS AND TESTING - BODY CONTROL
MODULE
The hard wired inputs to and outputs from the
Body Control Module (BCM), as well as other hard
wired circuits for this module may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. However, conventional diagnostic methods
may not prove conclusive in the diagnosis of the
BCM, the Programmable Communications Interface
(PCI) data bus network, or the electronic messages
received and transmitted by the BCM over the PCI
data bus. The most reliable, efficient, and accurate
means to diagnose the BCM and the PCI data bus
network inputs to and outputs from this module
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
NOTE: Before replacing a Body Control Module
(BCM), use a DRBIIITscan tool to retrieve the cur-
rent settings for the BCM programmable features
and the axle ratio/tire size (electronic pinion factor).
Refer to the appropriate diagnostic information.
These settings should be duplicated in the replace-
ment BCM using the DRBIIITscan tool before
returning the vehicle to service.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the Junction Block Module (JBM) from
the instrument panel end bracket on the driver side
of the vehicle. (Refer to 8 - ELECTRICAL/POWER
DISTRIBUTION/JUNCTION BLOCK - REMOVAL).
(3) Remove the four screws that secure the BCM
to the Junction Block (JB) (Fig. 3).
(4) Remove the BCM from the JB.
(5) If the vehicle is equipped with the optional
Remote Keyless Entry (RKE) system, remove the
RKE module from the receptacle on the BCM. (Refer
to 8 - ELECTRICAL/POWER LOCKS/REMOTE KEY-
LESS ENTRY MODULE - REMOVAL).
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
KJELECTRONIC CONTROL MODULES 8E - 7
BODY CONTROL MODULE (Continued)
Page 313 of 1803

²Fuel injectors
²Ignition coil(s)
²Certain relays/solenoids
²Certain sensors
DESCRIPTION - SENSOR RETURN
The Sensor Return circuits are internal to the Pow-
ertrain Control Module (PCM).
Sensor Return provides a low±noise ground refer-
ence for all engine control system sensors. Refer to
Power Grounds for more information.
OPERATION
OPERATION - PCM
The PCM operates the fuel system. The PCM is a
pre-programmed, triple microprocessor digital com-
puter. It regulates ignition timing, air-fuel ratio,
emission control devices, charging system, certain
transmission features, speed control, air conditioning
compressor clutch engagement and idle speed. The
PCM can adapt its programming to meet changing
operating conditions.
The PCM receives input signals from various
switches and sensors. Based on these inputs, the
PCM regulates various engine and vehicle operations
through different system components. These compo-
nents are referred to as Powertrain Control Module
(PCM) Outputs. The sensors and switches that pro-
vide inputs to the PCM are considered Powertrain
Control Module (PCM) Inputs.
The PCM adjusts ignition timing based upon
inputs it receives from sensors that react to: engine
rpm, manifold absolute pressure, engine coolant tem-
perature, throttle position, transmission gear selec-
tion (automatic transmission), vehicle speed, power
steering pump pressure, and the brake switch.
The PCM adjusts idle speed based on inputs it
receives from sensors that react to: throttle position,
vehicle speed, transmission gear selection, engine
coolant temperature and from inputs it receives from
the air conditioning clutch switch and brake switch.
Based on inputs that it receives, the PCM adjusts
ignition coil dwell. The PCM also adjusts the gener-
ator charge rate through control of the generator
field and provides speed control operation.
NOTE: PCM Inputs:
²A/C request (if equipped with factory A/C)
²A/C select (if equipped with factory A/C)
²A/C pressure transducer
²Auto shutdown (ASD) sense
²Battery temperature
²Battery voltage
²Brake switch²J1850 bus (+) circuits
²J1850 bus (-) circuits
²Camshaft position sensor signal
²Crankshaft position sensor
²Data link connection for DRB scan tool
²Engine coolant temperature sensor
²Fuel level (through J1850 circuitry)
²Generator (battery voltage) output
²Ignition circuit sense (ignition switch in on/off/
crank/run position)
²Intake manifold air temperature sensor
²Knock sensors (2 on 3.7L engine)
²Leak detection pump (switch) sense (if equipped)
²Manifold absolute pressure (MAP) sensor
²Oil pressure
²Oxygen sensors
²Park/neutral switch (auto. trans. only)
²Power ground
²Power steering pressure switch
²Sensor return
²Signal ground
²Speed control multiplexed single wire input
²Throttle position sensor
²Transfer case switch (4WD range position)
²Vehicle speed sensor
NOTE: PCM Outputs:
²A/C clutch relay
²Auto shutdown (ASD) relay
²J1850 bus (+/-) circuits for: speedometer, voltme-
ter, fuel gauge, oil pressure gauge/lamp, engine temp.
gauge and speed control warn. lamp
²Clutch pedal position switch override relay
²Data link connection for DRB scan tool
²EGR valve control solenoid (if equipped)
²EVAP canister purge solenoid
²Five volt sensor supply (primary)
²Five volt sensor supply (secondary)
²Fuel injectors
²Fuel pump relay
²Generator field driver (-)
²Generator field driver (+)
²Idle air control (IAC) motor
²Ignition coil(s)
²Leak detection pump (if equipped)
²Malfunction indicator lamp (Check engine lamp).
Driven through J1850 circuits.
²Oxygen sensor heater relays
²Oxygen sensors (pulse width modulated)
²Radiator cooling fan relay (pulse width modu-
lated)
²Speed control vacuum solenoid
²Speed control vent solenoid
²Tachometer (if equipped). Driven through J1850
circuits.
8E - 14 ELECTRONIC CONTROL MODULESKJ
POWERTRAIN CONTROL MODULE (Continued)
Page 406 of 1803

perform its many functions. The EMIC module incor-
porates a blue-green digital Vacuum Fluorescent Dis-
play (VFD) for displaying odometer and trip
odometer information, as well as several warning
messages and certain diagnostic information. In addi-
tion to instrumentation and indicators, the EMIC has
the hardware and software needed to provide the fol-
lowing features:
²Chime Warning Service- A chime tone gener-
ator on the EMIC electronic circuit board provides
audible alerts to the vehicle operator and eliminates
the need for a separate chime module. (Refer to 8 -
ELECTRICAL/CHIME WARNING SYSTEM -
DESCRIPTION).
²Panel Lamps Dimming Service- The EMIC
provides a hard wired 12-volt Pulse-Width Modulated
(PWM) output that synchronizes the dimming level
of the radio display, gear selector indicator, heater-air
conditioner control, and all other dimmable lighting
on the panel lamps dimmer circuit with that of the
cluster illumination lamps and VFD.
The EMIC houses four analog gauges and has pro-
visions for up to twenty-four indicators (Fig. 2). The
EMIC includes the following analog gauges:
²Coolant Temperature Gauge
²Fuel Gauge
²Speedometer
²Tachometer
Some of the EMIC indicators are automatically
configured when the EMIC is connected to the vehi-
cle electrical system for compatibility with certain
optional equipment or equipment required for regula-
tory purposes in certain markets. While each EMIC
may have provisions for indicators to support every
available option, the configurable indicators will not
be functional in a vehicle that does not have the
equipment that an indicator supports. The EMIC
includes provisions for the following indicators (Fig.
2):
²Airbag Indicator (with Airbag System only)
²Antilock Brake System (ABS) Indicator
(with ABS only)
²Brake Indicator
²Charging Indicator
²Coolant Low Indicator (with Diesel Engine
only)
²Cruise Indicator (with Speed Control Sys-
tem only)
²Four-Wheel Drive Full Time Indicator (with
Selec-Trac Transfer Case only)
²Four-Wheel Drive Low Mode Indicator
²Four-Wheel Drive Part Time Indicator
²Front Fog Lamp Indicator (with Front Fog
Lamps only)
²High Beam Indicator
²Low Fuel Indicator²Low Oil Pressure Indicator
²Malfunction Indicator Lamp (MIL)
²Overdrive-Off Indicator (with Automatic
Transmission only)
²Rear Fog Lamp Indicator (with Rear Fog
Lamps only)
²Seatbelt Indicator
²Security Indicator (with Vehicle Theft
Security System only)
²Sentry Key Immobilizer System (SKIS)
Indicator (with SKIS only)
²Transmission Overtemp Indicator (with
Automatic Transmission only)
²Turn Signal (Right and Left) Indicators
²Wait-To-Start Indicator (with Diesel Engine
only)
²Water-In-Fuel Indicator (with Diesel Engine
only)
Each indicator in the EMIC is illuminated by a
dedicated Light Emitting Diode (LED) that is sol-
dered onto the EMIC electronic circuit board. The
LEDs are not available for service replacement and,
if damaged or faulty, the entire EMIC must be
replaced. Cluster illumination is accomplished by
dimmable incandescent back lighting, which illumi-
nates the gauges for visibility when the exterior
lighting is turned on. Each of the incandescent bulbs
is secured by an integral bulb holder to the electronic
circuit board from the back of the cluster housing.
The incandescent bulb/bulb holder units are available
for service replacement.
Hard wired circuitry connects the EMIC to the
electrical system of the vehicle. These hard wired cir-
cuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system
and to the EMIC through the use of a combination of
soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
The EMIC modules for this model are serviced only
as complete units. The EMIC module cannot be
adjusted or repaired. If a gauge, an LED indicator,
the VFD, the electronic circuit board, the circuit
board hardware, the cluster overlay, or the EMIC
housing are damaged or faulty, the entire EMIC mod-
ule must be replaced. The cluster lens, hood and
mask unit and the individual incandescent lamp
bulbs with holders are available for service replace-
ment.
KJINSTRUMENT CLUSTER 8J - 3
INSTRUMENT CLUSTER (Continued)
Page 408 of 1803

gauge readings during normal operation that are con-
sistent with customer expectations. However, when
abnormal conditions exist such as high coolant tem-
perature, the algorithm can drive the gauge pointer
to an extreme position and the microprocessor can
sound a chime through the on-board chime tone gen-
erator to provide distinct visual and audible indica-
tions of a problem to the vehicle operator. The
instrument cluster circuitry may also perform chime
service for other electronic modules in the vehicle
based upon electronic chime tone request messages
received over the PCI data bus to provide the vehicle
operator with an audible alert to supplement a visual
indication. One such alert is a door ajar warning
chime, which the EMIC provides by monitoring PCI
bus messages from the Body Control Module (BCM).
The EMIC circuitry operates on battery current
received through a fused B(+) fuse in the Junction
Block (JB) on a non-switched fused B(+) circuit, and
on battery current received through a fused ignition
switch output (run-start) fuse in the JB on a fused
ignition switch output (run-start) circuit. This
arrangement allows the EMIC to provide some fea-
tures regardless of the ignition switch position, while
other features will operate only with the ignition
switch in the On or Start positions. The EMIC
receives a ground input from the BCM as a wake-up
signal in order to provide the ignition-off features.
The EMIC circuitry is grounded through a ground
circuit and take out of the instrument panel wire
harness with an eyelet terminal connector that is
secured by a nut to a ground stud located on the left
instrument panel end bracket.
The EMIC also has a self-diagnostic actuator test
capability, which will test each of the PCI bus mes-
sage-controlled functions of the cluster by lighting
the appropriate indicators (except the airbag indica-
tor), sweeping the gauge needles to several calibra-
tion points across the gauge faces, and stepping the
odometer display sequentially from all ones through
all nines. (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). See the
owner's manual in the vehicle glove box for more
information on the features, use and operation of the
EMIC.
GAUGES All gauges receive battery current
through the EMIC circuitry when the ignition switch
is in the On or Start positions. With the ignition
switch in the Off position battery current is not sup-
plied to any gauges, and the EMIC circuitry is pro-
grammed to move all of the gauge needles back to
the low end of their respective scales. Therefore, the
gauges do not accurately indicate any vehicle condi-
tion unless the ignition switch is in the On or Start
positions. All of the EMIC gauges, except the odome-
ter, are air core magnetic units. Two fixed electro-magnetic coils are located within each gauge. These
coils are wrapped at right angles to each other
around a movable permanent magnet. The movable
magnet is suspended within the coils on one end of a
pivot shaft, while the gauge needle is attached to the
other end of the shaft. One of the coils has a fixed
current flowing through it to maintain a constant
magnetic field strength. Current flow through the
second coil changes, which causes changes in its
magnetic field strength. The current flowing through
the second coil is changed by the EMIC circuitry in
response to messages received over the PCI data bus.
The gauge needle moves as the movable permanent
magnet aligns itself to the changing magnetic fields
created around it by the electromagnets.
The gauges are diagnosed using the EMIC self-di-
agnostic actuator test. (Refer to 8 - ELECTRICAL/
INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). Proper testing of the PCI data bus and
the electronic data bus message inputs to the EMIC
that control each gauge require the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation. Specific operation details for each gauge may
be found elsewhere in this service information.
VACUUM-FLUORESCENT DISPLAY The Vacu-
um-Fluorescent Display (VFD) module is soldered to
the EMIC circuit board. The display is active when
the driver door is opened with the ignition switch in
the Off or Accessory positions (Rental Car mode), and
with the ignition switch in the On or Start positions.
The VFD is inactive when the ignition switch is in
the Off or Accessory positions and the driver door is
closed. The illumination intensity of the VFD is con-
trolled by the EMIC circuitry based upon electronic
dimming level messages received from the BCM over
the PCI data bus, and is synchronized with the illu-
mination intensity of other VFDs in the vehicle. The
BCM provides dimming level messages based upon
internal programming and inputs it receives from the
control knob and control ring on the left (lighting)
control stalk of the multi-function switch on the
steering column.
The VFD has several display capabilities including
odometer, trip odometer, and warning messages
whenever the appropriate conditions exist. The VFD
warning messages include:
²ªdoorº- indicating a door is ajar.
²ªgateº- indicating the tailgate is ajar.
²ªglassº- indicating the tailgate glass is ajar.
²ªlowashº- indicating that the washer fluid
level is low.
²ªno busº- indicating there is no PCI data bus
communication detected.
An odometer/trip odometer switch on the EMIC cir-
cuit board is used to control the display modes. This
switch is actuated manually by depressing the odom-
KJINSTRUMENT CLUSTER 8J - 5
INSTRUMENT CLUSTER (Continued)
Page 420 of 1803

OPERATION
The cruise indicator gives an indication to the vehi-
cle operator when the speed control system is turned
On, regardless of whether the speed control is
engaged. This indicator is controlled by a transistor
on the instrument cluster electronic circuit board
based upon the cluster programming and electronic
messages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The cruise
indicator Light Emitting Diode (LED) is completely
controlled by the instrument cluster logic circuit, and
that logic will only allow this indicator to operate
when the instrument cluster receives a battery cur-
rent input on the fused ignition switch output (run-
start) circuit. Therefore, the LED will always be off
when the ignition switch is in any position except On
or Start. The LED only illuminates when it is pro-
vided a path to ground by the instrument cluster
transistor. The instrument cluster will turn on the
cruise indicator for the following reasons:
²Cruise Lamp-On Message- Each time the
cluster receives a cruise lamp-on message from the
PCM indicating the speed control system has been
turned On, the cruise indicator is illuminated. The
indicator remains illuminated until the cluster
receives a cruise lamp-off message from the PCM or
until the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the cruise indicator will be
turned on, then off again during the bulb check por-
tion of the test in order to confirm the functionality
of the LED and the cluster control circuitry.
The PCM continually monitors the speed control
switches to determine the proper outputs to the
speed control servo. The PCM then sends the proper
cruise indicator lamp-on and lamp-off messages to
the instrument cluster. For further diagnosis of the
cruise indicator or the instrument cluster circuitry
that controls the indicator, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the speed control
system, the PCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the cruise indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
DOOR AJAR INDICATOR
DESCRIPTION
A door ajar indicator is standard equipment on all
instrument clusters. The door ajar indicator consists
of the word ªdoorº, which appears in place of the
odometer/trip odometer information in the Vacuum-Fluorescent Display (VFD) of the instrument cluster.
The VFD is part of the cluster electronic circuit
board, and is visible through a cutout located near
the lower edge of the speedometer dial face in the
instrument cluster. The dark outer layer of the over-
lay prevents the VFD from being clearly visible when
it is not illuminated. The word ªdoorº appears in the
same blue-green color and at the same lighting level
as the odometer/trip odometer information through
the translucent outer layer of the overlay when it is
illuminated by the instrument cluster electronic cir-
cuit board. The door ajar indicator is serviced as a
unit with the instrument cluster.
OPERATION
The door ajar indicator gives an indication to the
vehicle operator that one or more of the passenger
compartment doors may be open or not completely
latched. This indicator is controlled by the instru-
ment cluster electronic circuit board based upon clus-
ter programming and electronic messages received by
the cluster from the Body Control Module (BCM)
over the Programmable Communications Interface
(PCI) data bus. The door ajar indicator function of
the Vacuum Fluorescent Display (VFD) is completely
controlled by the instrument cluster logic circuit, and
that logic will only allow this indicator to operate
when the instrument cluster receives a battery cur-
rent input on the fused ignition switch output (run-
start) circuit. Therefore, the VFD door ajar indication
will always be off when the ignition switch is in any
position except On or Start. The instrument cluster
will turn on the door ajar indicator for the following
reasons:
²Door Ajar Lamp-On Message- Each time the
cluster receives a door ajar lamp-on message from
the BCM indicating that a door is open or not com-
pletely latched, the door ajar indicator will be illumi-
nated. If the vehicle is not moving when the door
ajar lamp-on message is received, the VFD will
repeatedly and sequentially cycle its indication in
two second intervals with the odometer/trip odometer
information, the door ajar warning, and any other
active warnings including: gate ajar, glass ajar, and
low washer fluid. If the vehicle is moving, or once the
cluster of a non-moving vehicle receives an electronic
vehicle speed message from the Powertrain Control
Module (PCM) indicating a speed greater than zero,
the warning sequence will consist of three complete
display cycles, then revert to only the odometer/trip
odometer display until the door ajar switch is cycled.
The door ajar indicator will also be extinguished
when the cluster receives a door ajar lamp-off mes-
sage from the BCM, or if the ignition switch is
turned to the Off position, whichever occurs first.
KJINSTRUMENT CLUSTER 8J - 17
CRUISE INDICATOR (Continued)
Page 423 of 1803

OPERATION
The fuel gauge gives an indication to the vehicle
operator of the level of fuel in the fuel tank. This
gauge is controlled by the instrument cluster circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
fuel gauge is an air core magnetic unit that receives
battery current on the instrument cluster electronic
circuit board through the fused ignition switch out-
put (run-start) circuit whenever the ignition switch is
in the On or Start positions. The cluster is pro-
grammed to move the gauge needle back to the low
end of the scale after the ignition switch is turned to
the Off position. The instrument cluster circuitry
controls the gauge needle position and provides the
following features:
²Percent Tank Full Message- Each time the
cluster receives a message from the PCM indicating
the percent tank full, the cluster moves the gauge
needle to the relative fuel level position on the gauge
scale. The PCM applies an algorithm to the input
from the fuel tank sender to dampen gauge needle
movement against the negative effect that fuel slosh-
ing within the fuel tank can have on accurate inputs
to the PCM.
²Less Than 12.5 Percent Tank Full Message-
Each time the cluster receives messages from the
PCM indicating the percent tank full is less than
12.5 (one-eighth), the gauge needle is moved to the
proper position on the gauge scale and the low fuel
indicator is illuminated. The low fuel indicator
remains illuminated until the cluster receives mes-
sages from the PCM indicating that the percent tank
full is greater than 12.5 (one-eighth), or until the
ignition switch is turned to the Off position, which-
ever occurs first.
²Less Than Empty Percent Tank Full Mes-
sage- Each time the cluster receives a message from
the PCM indicating the percent tank full is less than
empty, the gauge needle is moved to the far left (low)
end of the gauge scale and the low fuel indicator is
illuminated immediately. This message would indi-
cate that the fuel tank sender input to the PCM is a
short circuit.
²More Than Full Percent Tank Full Message
- Each time the cluster receives a message from the
PCM indicating the percent tank full is more than
full, the gauge needle is moved to the far left (low)
end of the gauge scale and the low fuel indicator is
illuminated immediately. This message would indi-
cate that the fuel tank sender input to the PCM is an
open circuit.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will beswept to the gauge calibration points on the gauge
scale in sequence in order to confirm the functional-
ity of the gauge and the cluster control circuitry.
The PCM continually monitors the fuel tank
sender input to determine the fuel level. The PCM
then applies an algorithm to the input and sends the
proper percent tank full messages to the instrument
cluster. For further diagnosis of the fuel gauge or the
instrument cluster circuitry that controls the gauge,
(Refer to 8 - ELECTRICAL/INSTRUMENT CLUS-
TER - DIAGNOSIS AND TESTING). For proper
diagnosis of the fuel tank sender, the PCM, the PCI
data bus, or the electronic message inputs to the
instrument cluster that control the fuel gauge, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
GATE AJAR INDICATOR
DESCRIPTION
A gate ajar indicator is standard equipment on all
instrument clusters. The gate ajar indicator consists
of the word ªgateº, which appears in place of the
odometer/trip odometer information in the Vacuum-
Fluorescent Display (VFD) of the instrument cluster.
The VFD is part of the cluster electronic circuit
board, and is visible through a cutout located near
the lower edge of the speedometer dial face in the
instrument cluster. The dark outer layer of the over-
lay prevents the VFD from being clearly visible when
it is not illuminated. The word ªgateº appears in the
same blue-green color and at the same lighting level
as the odometer/trip odometer information through
the translucent outer layer of the overlay when it is
illuminated by the instrument cluster electronic cir-
cuit board. The gate ajar indicator is serviced as a
unit with the instrument cluster.
OPERATION
The gate ajar indicator gives an indication to the
vehicle operator that the rear tailgate may be open
or not completely latched. This indicator is controlled
by the instrument cluster electronic circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Body Control
Module (BCM) over the Programmable Communica-
tions Interface (PCI) data bus. The gate ajar indica-
tor function of the Vacuum Fluorescent Display
(VFD) is completely controlled by the instrument
cluster logic circuit, and that logic will only allow
this indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the VFD
gate ajar indicator will always be off when the igni-
tion switch is in any position except On or Start. The
8J - 20 INSTRUMENT CLUSTERKJ
FUEL GAUGE (Continued)
Page 424 of 1803

instrument cluster will turn on the gate ajar indica-
tor for the following reasons:
²Gate Ajar Lamp-On Message- Each time the
cluster receives a gate ajar lamp-on message from
the BCM indicating that the rear tailgate is open or
not completely latched, the gate ajar indicator will be
illuminated. If the vehicle is not moving when the
gate ajar lamp-on message is received, the VFD will
repeatedly and sequentially cycle its indication in
two second intervals with the odometer/trip odometer
information, the gate ajar warning, and any other
active warnings including: door ajar, glass ajar, and
low washer fluid. If the vehicle is moving, or once the
cluster of a non-moving vehicle receives an electronic
vehicle speed message from the Powertrain Control
Module (PCM) indicating a speed greater than zero,
the warning sequence will consist of three complete
display cycles, then revert to only the odometer/trip
odometer display until the tailgate ajar switch is
cycled. The gate ajar indicator will also be extin-
guished when the cluster receives a gate ajar lamp-
off message from the BCM, or if the ignition switch is
turned to the Off position, whichever occurs first.
The BCM continually monitors the tailgate ajar
switch that is integral to the tailgate latch to deter-
mine the status of the rear tailgate. The BCM then
sends the proper gate ajar lamp-on and lamp-off mes-
sages to the instrument cluster. For further diagnosis
of the gate ajar indicator or the instrument cluster
circuitry that controls the indicator, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the tail-
gate ajar switch and circuit, the BCM, the PCI data
bus, or the electronic message inputs to the instru-
ment cluster that control the gate ajar indicator, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
GLASS AJAR INDICATOR
DESCRIPTION
A glass ajar indicator is standard equipment on all
instrument clusters. The glass ajar indicator consists
of the word ªglassº, which appears in place of the
odometer/trip odometer information in the Vacuum-
Fluorescent Display (VFD) of the instrument cluster.
The VFD is part of the cluster electronic circuit
board, and is visible through a cutout located near
the lower edge of the speedometer dial face in the
instrument cluster. The dark outer layer of the over-
lay prevents the VFD from being clearly visible when
it is not illuminated. The word ªglassº appears in the
same blue-green color and at the same lighting level
as the odometer/trip odometer information through
the translucent outer layer of the overlay when it isilluminated by the instrument cluster electronic cir-
cuit board. The glass ajar indicator is serviced as a
unit with the instrument cluster.
OPERATION
The glass ajar indicator gives an indication to the
vehicle operator that the rear flip-up glass may be
open or not completely latched. This indicator is con-
trolled by the instrument cluster electronic circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Body Control Module (BCM) over the Programmable
Communications Interface (PCI) data bus. The glass
ajar indicator function of the Vacuum Fluorescent
Display (VFD) is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the VFD glass ajar indicator will always be off when
the ignition switch is in any position except On or
Start. The instrument cluster will turn on the glass
ajar indicator for the following reasons:
²Glass Ajar Lamp-On Message- Each time the
cluster receives a glass ajar lamp-on message from
the BCM indicating that the rear flip-up glass is
open or not completely latched, the glass ajar indica-
tor will be illuminated. If the vehicle is not moving
when the glass ajar lamp-on message is received, the
VFD will repeatedly and sequentially cycle its indica-
tion in two second intervals with the odometer/trip
odometer information, the glass ajar warning, and
any other active warnings including: door ajar, gate
ajar, and low washer fluid. If the vehicle is moving,
or once the cluster of a non-moving vehicle receives
an electronic vehicle speed message from the Power-
train Control Module (PCM) indicating a speed
greater than zero, the warning sequence will consist
of three complete display cycles, then revert to only
the odometer/trip odometer display until the glass
ajar switch is cycled. The glass ajar indicator will
also be extinguished when the cluster receives a
glass ajar lamp-off message from the BCM, or if the
ignition switch is turned to the Off position, which-
ever occurs first.
The BCM continually monitors the glass ajar
switch that is integral to the flip-up glass latch to
determine the status of the rear flip-up glass. The
BCM then sends the proper glass ajar lamp-on and
lamp-off messages to the instrument cluster. For fur-
ther diagnosis of the glass ajar indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the glass ajar switch and circuit,
the BCM, the PCI data bus, or the electronic mes-
KJINSTRUMENT CLUSTER 8J - 21
GATE AJAR INDICATOR (Continued)
Page 428 of 1803

dition. The PCM then sends the proper malfunction
indicator lamp-on or lamp-off messages to the instru-
ment cluster. For further diagnosis of the MIL or the
instrument cluster circuitry that controls the LED,
(Refer to 8 - ELECTRICAL/INSTRUMENT CLUS-
TER - DIAGNOSIS AND TESTING). If the instru-
ment cluster turns on the MIL after the bulb test, it
may indicate that a malfunction has occurred and
that the fuel and emissions system may require ser-
vice. For proper diagnosis of the fuel and emissions
systems, the PCM, the PCI data bus, or the elec-
tronic message inputs to the instrument cluster that
control the MIL, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
ODOMETER
DESCRIPTION
An odometer and trip odometer are standard
equipment in all instrument clusters. The odometer
and trip odometer information are displayed in a
common electronic, blue-green Vacuum Fluorescent
Display (VFD), which is located in the lower edge of
the speedometer dial face in the instrument cluster
and, when illuminated, is visible through a small
window cutout in the cluster overlay. However, the
odometer and trip odometer information are not dis-
played simultaneously. The trip odometer reset
switch on the instrument cluster electronic circuit
board toggles the display between odometer and trip
odometer modes by depressing the odometer/trip
odometer switch knob that extends through the lower
edge of the cluster lens, just right of the odometer
VFD. Both the odometer and trip odometer informa-
tion is stored in the instrument cluster memory.
All odometer and trip odometer distance informa-
tion is stored in the instrument cluster. This distance
information can be increased when the proper inputs
are provided to the instrument cluster, but the dis-
tance information cannot be decreased. The odometer
can display values up to 864,004 kilometers (536,870
miles). The odometer will not roll over, but will latch
at the maximum value. The trip odometer can dis-
play values up to 9999.9 kilometers (9999.9 miles)
before it rolls over to zero. The odometer display does
not have a decimal point and will not show values
less than a full unit (kilometer or mile), the trip
odometer display does have a decimal point and will
show tenths of a unit (kilometer or mile). When the
trip odometer is active, the word ªTRIPº will also
illuminate near the bottom of the VFD. The unit of
measure for the odometer and trip odometer display
is not shown in the VFD. If the instrument cluster
has a kilometers-per-hour primary speedometer
scale, the odometer/trip odometer registers kilome-ters; and if the cluster features a miles-per-hour pri-
mary speedometer scale, the odometer/trip odometer
registers miles. In this instrument cluster, the odom-
eter/trip odometer VFD is also used to display certain
warning messages and diagnostic information.
The odometer/trip odometer has a ªRental Carº
mode, which will illuminate the odometer informa-
tion in the VFD whenever the driver side front door
is opened with the ignition switch in the Off or
Accessory positions. During daylight hours (exterior
lamps Off) the VFD is illuminated at full brightness
for clear visibility. At night (exterior lamps are On)
the instrument cluster converts an electronic dim-
ming level message received from the Body Control
Module (BCM) over the Programmable Communica-
tions Interface (PCI) data bus to a digital dimming
level signal for controlling the lighting level of the
VFD. However, a ªParadeº mode position of the panel
lamps dimmer control ring on the multi-function
switch left control stalk allows the VFD to be illumi-
nated at full brightness if the exterior lamps are
turned On during daylight hours.
The VFD, the trip odometer switch, and the trip
odometer switch button are serviced as a unit with
the instrument cluster.
OPERATION
The odometer and trip odometer give an indication
to the vehicle operator of the distance the vehicle has
traveled. This gauge is controlled by the instrument
cluster electronic circuitry based upon cluster pro-
gramming and electronic messages received by the
cluster from the Powertrain Control Module (PCM)
over the Programmable Communications Interface
(PCI) data bus. The odometer and trip odometer
information is displayed by the instrument cluster
Vacuum Fluorescent Display (VFD). The VFD will
display the odometer information whenever the
driver side front door is opened with the ignition
switch in the Off or Accessory positions, and will dis-
play the last previously selected odometer or trip
odometer information when the ignition switch is in
the On or Start positions. The instrument cluster cir-
cuitry controls the VFD and provides the following
features:
²Odometer/Trip Odometer Display Toggling-
Actuating the trip odometer reset switch momen-
tarily with the VFD illuminated will toggle the dis-
play between the odometer and trip odometer
information. Each time the VFD is illuminated with
the ignition switch in the On or Start positions, the
display will automatically return to the last mode
previously selected (odometer or trip odometer).
²Trip Odometer Reset- When the trip odome-
ter reset switch is pressed and held for longer than
about two seconds with the ignitions switch in the
KJINSTRUMENT CLUSTER 8J - 25
MALFUNCTION INDICATOR LAMP (MIL) (Continued)
Page 439 of 1803

OPERATION
The washer fluid indicator gives an indication to
the vehicle operator that the fluid level in the washer
reservoir is low. This indicator is controlled by the
instrument cluster electronic circuit board based
upon cluster programming and a hard wired input
received by the cluster from the washer fluid level
switch mounted on the washer reservoir. The washer
fluid indicator function of the Vacuum Fluorescent
Display (VFD) is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the LED will always be off when the ignition switch
is in any position except On or Start. The instrument
cluster will turn on the washer fluid indicator for the
following reasons:
²Washer Fluid Level Switch Input- Each time
the cluster detects ground on the low washer fluid
sense circuit (washer fluid level switch closed =
washer fluid level low) the cluster applies an algo-
rithm to confirm that the input is correct and not the
result of fluid sloshing in the washer reservoir. The
cluster tests the status of the circuit about seven mil-
liseconds after ignition On, and about once every sec-
ond thereafter, then uses an internal counter to
count up or down. When the counter accumulates
thirty ground inputs on the circuit, the washer fluid
indicator will be illuminated. If the vehicle is not
moving when the washer fluid level switch input
counter reaches thirty, the VFD will repeatedly and
sequentially cycle its indication in two second inter-
vals with the odometer/trip odometer information,
the low washer fluid warning, and any other active
warnings including: door ajar, gate ajar, and glass
ajar. If the vehicle is moving, or once the cluster of a
non-moving vehicle receives an electronic vehicle
speed message from the Powertrain Control Module
(PCM) indicating a speed greater than zero, the
warning sequence will consist of three complete dis-
play cycles, then revert to only the odometer/trip
odometer display. Once the washer fluid indicator
warning has completed, the washer fluid indicator is
extinguished and will not repeat until the ignition
switch is cycled.
The instrument cluster continually monitors the
washer fluid level switch in the washer reservoir to
determine the status of the washer fluid level. For
further diagnosis of the washer fluid indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). The
washer fluid level switch and circuits can be diag-
nosed using conventional diagnostic tools and meth-
ods. The washer fluid level switch also features a 3.3kilohm diagnostic resistor connected in parallel
between the switch input and output to provide the
cluster with verification that the low washer fluid
sense circuit is not open or shorted. This input can
be monitored using a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
DIAGNOSIS AND TESTING - WASHER FLUID
INDICATOR
The diagnosis found here addresses an inoperative
washer fluid indicator condition. If the problem being
diagnosed is related to indicator accuracy, be certain
to confirm that the problem is with the indicator or
washer fluid level switch input and not with a dam-
aged or empty washer fluid reservoir, or inoperative
instrument cluster indicator control circuitry. Inspect
the washer fluid reservoir for proper fluid level and
signs of damage or distortion that could affect
washer fluid level switch performance and perform
the instrument cluster actuator test before you pro-
ceed with the following diagnosis. If no washer fluid
reservoir or instrument cluster control circuitry prob-
lem is found, the following procedure will help to
locate a short or open in the washer fluid switch
sense circuit. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
details of wire harness routing and retention, connec-
tor pin-out information and location views for the
various wire harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
INDICATOR DOES NOT ILLUMINATE WITH WASHER
RESERVOIR EMPTY
(1) Disconnect and isolate the battery negative
cable. Disconnect the headlamp and dash wire har-
ness connector for the washer fluid level switch from
the washer fluid level switch connector receptacle.
Check for continuity between the ground circuit cav-
8J - 36 INSTRUMENT CLUSTERKJ
WASHER FLUID INDICATOR (Continued)