radiator JEEP LIBERTY 2002 KJ / 1.G Manual PDF

8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch...................8Wa-15-6
A/C Low Pressure Switch.................8Wa-15-3
A/C- Heater Control...................8Wa-15-7, 8
Airbag Control Module...................8Wa-15-7
Ash Receiver Lamp.....................8Wa-15-8
Battery.............................8Wa-15-2
Blend Door Actuator.....................8Wa-15-8
Blower Motor Relay.....................8Wa-15-4
Body Control Module....................8Wa-15-8
Brake Lamp Switch.....................8Wa-15-8
Cabin Heater.........................8Wa-15-6
Capacitor............................8Wa-15-2
Center High Mounted Stop Lamp...........8Wa-15-14
Cigar Lighter.........................8Wa-15-8
Compass Mini-Trip Computer..............8Wa-15-14
Controller Antilock Brake.................8Wa-15-2
Data Link Connector....................8Wa-15-2
Engine Control Module...................8Wa-15-7
Engine Coolant Level Sensor...............8Wa-15-6
Flip-Up Glass Release Motor..............8Wa-15-14
Front Wiper Motor......................8Wa-15-3
Fuel Heater..........................8Wa-15-6
Fuel Heater Relay......................8Wa-15-4
Fuel Pump Module.....................8Wa-15-15
G100.............................8Wa-15-2, 7
G101...............................8Wa-15-6
G102...............................8Wa-15-2
G103...............................8Wa-15-6
G104...............................8Wa-15-7
G105...............................8Wa-15-2
G106...............................8Wa-15-2
G110...............................8Wa-15-2
G111 .............................8Wa-15-3, 4
G112...............................8Wa-15-3
G200...............................8Wa-15-7
G201...............................8Wa-15-7
G202...............................8Wa-15-8
G300............................8Wa-15-9, 11
G301............................8Wa-15-9, 10
G302............................8Wa-15-9, 12
G310.........................8Wa-15-13, 14, 15
G311 ..............................8Wa-15-14
G312..............................8Wa-15-14
G320..............................8Wa-15-15
Hazard Switch/Combination Flasher..........8Wa-15-8
Headlamp Leveling Switch................8Wa-15-8
Heated Seat Module....................8Wa-15-10
High Note Horn.......................8Wa-15-3
Hood Ajar Switch.......................8Wa-15-4
Ignition Switch........................8Wa-15-8
Instrument Cluster.....................8Wa-15-8
Intrusion Sensor......................8Wa-15-14
Junction Block........................8Wa-15-8
Left Door Lock Switch...................8Wa-15-11
Left Fog Lamp........................8Wa-15-5
Left Front Door Ajar Switch...............8Wa-15-11
Left Front Door Lock Motor/Ajar Switch.......8Wa-15-11
Left Front Door Speaker..................8Wa-15-7
Left Front Park/Turn Signal Lamp...........8Wa-15-5
Left Headlamp........................8Wa-15-3
Left Heated Seat Assembly...............8Wa-15-10
Left Heated Seat Switch.................8Wa-15-10Component Page
Left Leveling Motor.....................8Wa-15-3
Left Position Lamp.....................8Wa-15-3
Left Power Mirror.....................8Wa-15-11
Left Power Seat Switch..................8Wa-15-10
Left Rear Door Ajar Switch...............8Wa-15-11
Left Rear Door Lock Motor/Ajar Switch.......8Wa-15-11
Left Side Impact Airbag Control Module........8Wa-15-9
Left Side Repeater Lamp..................8Wa-15-5
Left Tail/Stop Lamp....................8Wa-15-15
License Lamp........................8Wa-15-15
Line Pressure Sensor....................8Wa-15-2
Low Note Horn........................8Wa-15-3
Multi- Function Switch...................8Wa-15-8
Oxygen Sensor 1/2 Downstream.............8Wa-15-6
Oxygen Sensor 2/2 Downstream.............8Wa-15-6
Power Mirror Switch.................8Wa-15-11, 12
Power Outlet.........................8Wa-15-8
Power Steering Pressure Switch.............8Wa-15-6
Power Window Master Switch.............8Wa-15-10
Powertrain Control Module................8Wa-15-2
Radiator Fan Motor.....................8Wa-15-3
Radiator Fan Relay.....................8Wa-15-3
Radio..............................8Wa-15-7
Radio Choke..........................8Wa-15-9
Rear Power Outlet.....................8Wa-15-15
Rear Window Defogger..................8Wa-15-14
Rear Wiper Motor.....................8Wa-15-14
Red Brake Warning Indicator Switch..........8Wa-15-4
Right Door Lock Switch..................8Wa-15-12
Right Fog Lamp.......................8Wa-15-5
Right Front Door Ajar Switch..............8Wa-15-12
Right Front Door Lock Motor/Ajar Switch......8Wa-15-12
Right Front Door Speaker.................8Wa-15-7
Right Front Park/Turn Signal Lamp..........8Wa-15-5
Right Headlamp.......................8Wa-15-4
Right Heated Seat Assembly..............8Wa-15-10
Right Heated Seat Switch................8Wa-15-10
Right Leveling Motor....................8Wa-15-4
Right Position Lamp....................8Wa-15-4
Right Power Mirror....................8Wa-15-12
Right Power Seat Switch.................8Wa-15-10
Right Rear Door Ajar Switch..............8Wa-15-12
Right Rear Door Lock Motor/Ajar Switch......8Wa-15-12
Right Side Impact Airbag Control Module.......8Wa-15-9
Right Side Repeater Lamp.................8Wa-15-5
Right Tail/Stop Lamp...................8Wa-15-15
Sentry Key Immobilizer Module.............8Wa-15-8
Shifter Assembly.......................8Wa-15-9
Siren...............................8Wa-15-4
Speed Control Servo.....................8Wa-15-3
Starter Motor Relay.....................8Wa-15-4
Sunroof Motor........................8Wa-15-14
Tailgate Flip-Up Ajar Switch..............8Wa-15-14
Trailer Tow Brake Lamp Relay.............8Wa-15-13
Trailer Tow Connector...................8Wa-15-13
Trailer Tow Left Turn Relay...............8Wa-15-13
Trailer Tow Relay......................8Wa-15-13
Trailer Tow Right Turn Relay..............8Wa-15-13
Transmission Control Module...............8Wa-15-2
Transmission Control Relay................8Wa-15-4
Washer Fluid Level Switch................8Wa-15-3
KJ8W-15 GROUND DISTRIBUTION8Wa-15-1

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch.............. 8Wa-30-34
A/C Compressor Clutch Relay..... 8Wa-30-34, 2, 3
A/C High Pressure Switch............ 8Wa-30-29
A/C Low Pressure Switch.......... 8Wa-30-8, 29
A/C Pressure Transducer....... 8Wa-30-11, 23, 12
Accelerator Pedal Position Sensor...... 8Wa-30-27
Auto Shut Down Relay . . 8Wa-30-13, 14, 15, 24, 28,
31, 16, 17, 2
Battery Temperature Sensor........ 8Wa-30-30, 7
Blower Motor Relay................. 8Wa-30-31
Body Control Module.............. 8Wa-30-8, 33
Boost Pressure Sensor............ 8Wa-30-26, 28
Brake Lamp Switch............ 8Wa-30-8, 32, 33
Cabin Heater...................... 8Wa-30-34
Cabin Heater Relay................. 8Wa-30-34
Camshaft Position Sensor....... 8Wa-30-10, 9, 28
Capacitor...................... 8Wa-30-19, 17
Clockspring..................... 8Wa-30-33, 7
Clutch Switch Override Relay.... 8Wa-30-13, 8, 32
Coil On Plug No. 1................. 8Wa-30-19
Coil On Plug No. 2................. 8Wa-30-20
Coil On Plug No. 3................. 8Wa-30-19
Coil On Plug No. 4................. 8Wa-30-20
Coil On Plug No. 5................. 8Wa-30-19
Coil On Plug No. 6................. 8Wa-30-20
Coil Rail......................... 8Wa-30-17
Controller Antilock Brake............ 8Wa-30-33
Crankshaft Position Sensor...... 8Wa-30-10, 9, 27
Data Link Connector.............. 8Wa-30-25, 6
Diagnostic Junction Port........... 8Wa-30-25, 6
EGR Solenoid..................... 8Wa-30-30
Engine Control Module . . 8Wa-30-24, 25, 26, 27, 28,
29, 30, 31, 32, 33, 34, 35, 36
Engine Coolant Temperature Sensor . 8Wa-30-11, 28,
12
Engine Oil Pressure Sensor..... 8Wa-30-11, 28, 12
Evap/Purge Solenoid................. 8Wa-30-2
Fuel Heater....................... 8Wa-30-31
Fuel Heater Relay.................. 8Wa-30-31
Fuel Injector No. 1............... 8Wa-30-18, 36
Fuel Injector No. 2............... 8Wa-30-18, 36
Fuel Injector No. 3............... 8Wa-30-18, 36
Fuel Injector No. 4............... 8Wa-30-18, 36
Fuel Injector No. 5................. 8Wa-30-18
Fuel Injector No. 6................. 8Wa-30-18
Fuel Pressure Sensor............... 8Wa-30-36
Fuel Pressure Solenoid.............. 8Wa-30-31
Fuel Pump Module............. 8Wa-30-30, 4, 5
Fuel Pump Relay.............. 8Wa-30-4, 2, 3, 5
Fuse 2........................... 8Wa-30-23
Fuse 6................... 8Wa-30-24, 28, 31, 2Component Page
Fuse 10.......................... 8Wa-30-35
Fuse 11.......................... 8Wa-30-35
Fuse 12....................... 8Wa-30-31, 33
Fuse 15...................... 8Wa-30-25, 2, 3
Fuse 16...... 8Wa-30-13, 14, 15, 24, 30, 34, 35, 16
Fuse 21.......................... 8Wa-30-34
Fuse 24...................... 8Wa-30-31, 2, 3
Fuse 26.................. 8Wa-30-18, 24, 17, 2
Fuse 28.......................... 8Wa-30-13
G100.................... 8Wa-30-19, 27, 17, 3
G101............................ 8Wa-30-23
G103................. 8Wa-30-15, 23, 31, 34, 16
G104............................ 8Wa-30-27
G111 ............................ 8Wa-30-31
G112 .......................... 8Wa-30-8, 23
G320........................... 8Wa-30-4, 5
Generator.................. 8Wa-30-24, 4, 3, 5
Glow Plug Assembly................ 8Wa-30-35
Glow Plug Relay No. 1.............. 8Wa-30-35
Glow Plug Relay No. 2.............. 8Wa-30-35
Idle Air Control Motor............ 8Wa-30-21, 22
Ignition Switch.................... 8Wa-30-32
Intake Air Temperature Sensor..... 8Wa-30-11, 12
Junction Block........... 8Wa-30-25, 31, 33, 2, 3
Knock Sensor...................... 8Wa-30-8
Leak Detection Pump.............. 8Wa-30-4, 5
Left Speed Control Switch.......... 8Wa-30-33, 7
Manifold Absolute Pressure Sensor . . 8Wa-30-11, 12
Oxygen Sensor 1/1 Upstream...... 8Wa-30-14, 15
Oxygen Sensor 1/2 Downstream . 8Wa-30-13, 14, 15
Oxygen Sensor 2/1 Upstream......... 8Wa-30-16
Oxygen Sensor 2/2 Downstream.... 8Wa-30-13, 16
Oxygen Sensor Downstream Relay . . 8Wa-30-13, 15,
16
Power Distribution Center . . 8Wa-30-13, 14, 15, 23,
24, 28, 30, 31, 34, 35, 16, 17, 2, 3
Power Steering Pressure Switch....... 8Wa-30-23
Powertrain Control Module . . . 8Wa-30-10, 13, 20, 8,
11, 14, 15, 18, 19, 21, 9, 23, 4, 12, 16, 17, 2, 22, 3,
6, 7, 5
Radiator Fan Motor................. 8Wa-30-23
Radiator Fan Relay................. 8Wa-30-23
Right Speed Control Switch......... 8Wa-30-33, 7
Shifter Assembly................. 8Wa-30-8, 32
Speed Control Servo................. 8Wa-30-8
Starter Motor Relay................ 8Wa-30-13
Throttle Position Sensor.......... 8Wa-30-21, 22
Transfer Case Position Sensor.... 8Wa-30-9, 23, 32
Transmission Control Module . . 8Wa-30-10, 8, 22, 6
Transmission Solenoid/Trs Assembly.... 8Wa-30-10
Water In Fuel Sensor............... 8Wa-30-29
KJ8W-30 FUEL/IGNITION SYSTEM8Wa-30-1

Component Page
Left Power Seat Motors
(Midline/Highline)................ 8Wa-80-74
Left Power Seat Switch
(Midline/Highline)................ 8Wa-80-74
Left Rear Door Ajar Switch (Base)..... 8Wa-80-74
Left Rear Door Lock Motor/Ajar Switch
(Except Base)................... 8Wa-80-74
Left Rear Door Speaker.............. 8Wa-80-75
Left Rear Power Window Motor
(Midline/Highline)................ 8Wa-80-75
Left Remote Radio Switch (Premium) . . . 8Wa-80-75
Left Side Impact Airbag Control
Module (LSIACM)................ 8Wa-80-75
Left Side Marker Lamp (Except
Built-Up-Export)................. 8Wa-80-76
Left Side Repeater Lamp
(Built-Up-Export)................ 8Wa-80-76
Left Speed Control Switch (Except Base) . 8Wa-80-76
Left Tail/Stop Lamp................ 8Wa-80-76
Left Visor/Vanity Lamp (Except Base) . . . 8Wa-80-76
License Lamp (Built-Up-Export)....... 8Wa-80-77
License Lamp (Except Built-Up-Export) . 8Wa-80-77
Line Pressure Sensor (3.7L).......... 8Wa-80-77
Low Note Horn.................... 8Wa-80-77
Manifold ABSolute Pressure Sensor.... 8Wa-80-77
Multi-Function Switch C1............ 8Wa-80-78
Multi-Function Switch C2............ 8Wa-80-78
Output Speed Sensor (3.7L).......... 8Wa-80-78
Overhead Map/Reading Lamp
(Except Base)................... 8Wa-80-78
Oxygen Sensor 1/1 Upstream......... 8Wa-80-79
Oxygen Sensor 1/2 Downstream....... 8Wa-80-79
Oxygen Sensor 2/1 Upstream (3.7L).... 8Wa-80-79
Oxygen Sensor 2/2 Downstream (3.7L) . . 8Wa-80-79
Passenger Airbag................... 8Wa-80-79
Passenger Seat Belt Switch........... 8Wa-80-80
Power Mirror Switch (Except Base)..... 8Wa-80-80
Power Outlet...................... 8Wa-80-80
Power Steering Pressure Switch....... 8Wa-80-80
Power Window Master Switch
(Midline/Highline)................ 8Wa-80-81
Powertrain Control Module-C1 (2.4L) . . . 8Wa-80-81
Powertrain Control Module-C1 (3.7L) . . . 8Wa-80-82
Powertrain Control Module-C2 (Gas) . . . 8Wa-80-82
Powertrain Control Module-C3 (Gas) . . . 8Wa-80-83
Radiator Fan Motor................. 8Wa-80-84
Radiator Fan Relay................. 8Wa-80-84
Radio C1......................... 8Wa-80-84
Radio C2......................... 8Wa-80-85
Radio C3......................... 8Wa-80-85
Radio Choke (Premium)............. 8Wa-80-85
Rear Power Outlet.................. 8Wa-80-85
Rear Power Window Switch
(Midline/Highline)................ 8Wa-80-86
Rear Wheel Speed Sensor............ 8Wa-80-86Component Page
Rear Wiper Motor.................. 8Wa-80-86
Red Brake Warning Indicator Switch . . . 8Wa-80-86
Remote Keyless Entry Module
(Except Base)................... 8Wa-80-86
Right Courtesy Lamp............... 8Wa-80-87
Right Curtain Airbag................ 8Wa-80-87
Right Cylinder Lock Switch
(Except Base)................... 8Wa-80-87
Right Door Lock Switch (Except Base) . . 8Wa-80-87
Right Fog Lamp................... 8Wa-80-87
Right Front Door Ajar Switch (Base).... 8Wa-80-88
Right Front Door Lock Motor/Ajar Switch
(Except Base)................... 8Wa-80-88
Right Front Door Speaker (Base)...... 8Wa-80-88
Right Front Door Speaker (Premium) . . . 8Wa-80-88
Right Front Impact Sensor........... 8Wa-80-88
Right Front Park/ Turn Signal Lamp . . . 8Wa-80-89
Right Front Power Window Motor
(Midline/Highline)................ 8Wa-80-89
Right Front Wheel Speed Sensor (ABS) . 8Wa-80-89
Right Headlamp (Built-Up-Export)..... 8Wa-80-89
Right Headlamp (Except Built-Up-Export). 8Wa-80-89
Right Heated Seat Assembly (Highline) . 8Wa-80-90
Right Heated Seat Switch (Highline) . . . 8Wa-80-90
Right Instrument Panel Speaker....... 8Wa-80-90
Right Leveling Motor (Built-Up-Export) . 8Wa-80-90
Right Position Lamp (Built-Up-Export) . . 8Wa-80-91
Right Power Mirror (Except Base)...... 8Wa-80-91
Right Power Seat Motors
(Midline/Highline)................ 8Wa-80-91
Right Power Seat Switch
(Midline/Highline)................ 8Wa-80-91
Right Rear Door Ajar Switch (Base).... 8Wa-80-92
Right Rear Door Lock Motor/Ajar Switch
(Except Base)................... 8Wa-80-92
Right Rear Door Speaker............ 8Wa-80-92
Right Rear Power Window Motor
(Midline/Highline)................ 8Wa-80-92
Right Remote Radio Switch (Premium) . . 8Wa-80-92
Right Side Impact Airbag Control Module
(RSIACM)...................... 8Wa-80-93
Right Side Marker Lamp
(Except Built-Up-Export)........... 8Wa-80-93
Right Side Repeater Lamp
(Built-Up-Export)................ 8Wa-80-93
Right Speed Control Switch
(Except Base)................... 8Wa-80-93
Right Tail/Stop Lamp............... 8Wa-80-93
Right Visor/Vanity Lamp (Except Base) . 8Wa-80-94
Sentry Key Immobilizer Module
(Except Base)................... 8Wa-80-94
Shifter Assembly................... 8Wa-80-94
Siren (Built-Up-Export).............. 8Wa-80-94
Speed Control Servo................ 8Wa-80-94
Sunroof Motor..................... 8Wa-80-95
KJ8W-80 CONNECTOR PIN-OUTS8Wa-80-3

POWERTRAIN CONTROL MODULE-C2 (GAS) - WHITE 32 WAY
CAV CIRCUIT FUNCTION
13 - -
14 - -
15 K12 18TN FUEL INJECTOR NO. 2 DRIVER
16 K14 18LB/BR FUEL INJECTOR NO. 4 DRIVER
17 K173 18LG RADIATOR FAN RELAY CONTROL
18 - -
19 C18 18DB A/C PRESSURE SIGNAL
20 - -
21 - -
22 - -
23 G60 18GY/YL ENGINE OIL PRESSURE SENSOR SIGNAL
24 - -
25 - -
26 - -
27 - -
28 - -
29 - -
30 - -
31 K6 18VT/WT 5 VOLT SUPPLY
32 - -
POWERTRAIN CONTROL MODULE-C3 (GAS) - LT. GRAY 32 WAY
CAV CIRCUIT FUNCTION
1 C13 18DG A/C COMPRESSOR CLUTCH RELAY CONTROL
2- -
3 K51 18DB/YL AUTO SHUT DOWN RELAY CONTROL
4 V36 18TN/RD SPEED CONTROL VACUUM SOLENOID CONTROL
5 V35 18LG/RD SPEED CONTROL VENT SOLENOID CONTROL
6 K90 18TN (M/T) CLUTCH INTERLOCK RELAY CONTROL
7 K42 18DB/LB (3.7L) KNOCK SENSOR NO. 1 SIGNAL
7 K42 18DB/LB (2.4L) NOT USED
8 K99 18BR/OR OXYGEN SENSOR 1/1 HEATER CONTROL
9 K512 18RD/YL OXYGEN SENSOR DOWNSTEAM RELAY CONTROL
10 K106 18WT/DG LEAK DETECTION PUMP SOLENOID CONTROL
11 V32 18YL/RD SPEED CONTROL SUPPLY
12 F142 18OR/DG FUSED AUTO SHUT DOWN RELAY SENSE INPUT
13 T10 18YL/DG TORQUE MANAGEMENT REQUEST SENSE
14 K107 18OR LEAK DETECTION PUMP SWITCH SENSE
15 K118 18PK/YL BATTERY TEMPERATURE SENSOR SIGNAL
16 K299 18BR/WT (2.4L) OXYGEN SENSOR 1/2 HEATER CONTROL
16 K299 18BR/WT (3.7L) OXYGEN SENSOR 2/1 HEATER CONTROL
17 B22 18DG/YL VEHICLE SPEED OUTPUT
18 K142 18GY/BK (2.4L) NOT USED
18 K142 18GY/BK (3.7L) KNOCK SENSOR NO. 2 SIGNAL
19 K31 18BR FUEL PUMP RELAY CONTROL
20 K52 18PK/BK EVAP PURGE/SOLENOID CONTROL
21 - -
22 C21 18DB/OR A/C SWITCH SENSE
23 - -
24 K29 18WT/PK BRAKE LAMP SWITCH SENSE
25 K125 18WT/DB GENERATOR SOURCE
KJ8W-80 CONNECTOR PIN-OUTS8Wa-80-83

POWERTRAIN CONTROL MODULE-C3 (GAS) - LT. GRAY 32 WAY
CAV CIRCUIT FUNCTION
26 K226 18DB/WT FUEL LEVEL SENSOR SIGNAL
27 D21 18PK SCI TRANSMIT
28 - -
29 D32 18LG SCI RECEIVE (PCM)
30 D25 18YL/VT PCI BUS
31 - -
32 V37 18RD/LG SPEED CONTROL SWITCH SIGNAL
RADIATOR FAN MOTOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 C25 12YL RADIATOR FAN RELAY OUTPUT
2 Z212 12BK/OR GROUND
RADIATOR FAN RELAY - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 C24 12DB/PK FUSED B(+)
2 C25 12YL RADIATOR FAN RELAY OUTPUT
3 Z212 18BK/OR GROUND
4 K173 18LG RADIATOR FAN RELAY CONTROL
RADIO C1 - GRAY 22 WAY
CAV CIRCUIT FUNCTION
1 M1 20PK FUSED B(+)
2 F89 18OR/RD FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
3 E2 20OR FUSED PANEL LAMPS DIMMER SWITCH SIGNAL
4- -
5- -
6- -
7 X54 18VT RIGHT FRONT DOOR SPEAKER (+)
8 X56 18DB/RD RIGHT FRONT DOOR SPEAKER (-)
9 X55 18BR/RD LEFT FRONT DOOR SPEAKER (-)
10 X53 18DG LEFT FRONT DOOR SPEAKER (+)
11 Z9 16BK GROUND
12 M1 20PK FUSED B(+)
13 X16 18LG (PREMIUM) ANTENNA RELAY OUTPUT
14 D25 18YL/VT PCI BUS
15 - -
16 - -
17 - -
18 X51 18BR/YL LEFT REAR SPEAKER (+)
19 X57 18BR/LB LEFT REAR SPEAKER (-)
20 X58 18DB/OR RIGHT REAR SPEAKER (-)
21 X52 18DB/WT RIGHT REAR SPEAKER (+)
22 Z9 16BK GROUND
8Wa - 80 - 84 8W-80 CONNECTOR PIN-OUTSKJ

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Output Speed Sensor BK Left Side of Transmission 5
Overhead Map/Courtesy Lamp BK Overhead Console N/S
Oxygen Sensor 1/1 Upstream (2.4L) BK Right Side of Engine 12
Oxygen Sensor 1/1 Upstream (3.7L) BK Lower Left Side of Engine 3
Oxygen Sensor 1/2 Downstream
(2.4L)NAT Right Side of Transmission 11, 12
Oxygen Sensor 1/2 Downstream
(3.7L)NAT Left Side of Transmission 5, 7
Oxygen Sensor 2/1 Upstream (3.7L) BK Lower Right Side of Engine 4
Oxygen Sensor 2/2 Downstream
(3.7L)NAT Right Side of Transmission 6
Park Brake Switch BK Center Console 36, 40
Passenger Airbag YL Right Side Instrument Panel N/S
Passenger Seat Belt Switch LG At Passenger Seat N/S
Power Mirror Switch WT In Left Front Door 41
Power Outlet RD Center of Instrument Panel N/S
Power Steering Pressure Switch BK Left Front Side of Engine 3, 15
Power Window Master Switch LG Center Console 36, 40
Powertrain Control Module C1 (2.4L) BK At Powertrain Control Module 13, 14
Powertrain Control Module C1 (3.7L) BK At Powertrain Control Module 8, 9, 10
Powertrain Control Module C2 WT At Powertrain Control Module 8, 9, 10, 13, 14
Powertrain Control Module C3 GY At Powertrain Control Module 31
Radiator Fan Motor BK Right Front Side of Engine
Compartment28
Radiator Fan Relay BK Left Front Side of Engine
Compartment29
Radio C1 GY Rear of Radio N/S
Radio C2 Rear of Radio N/S
Radio C3 Rear of Radio N/S
Radio Choke GY Center of Instrument Panel N/S
Rear Map/Reading Lamp BK Overhead Console N/S
Rear Power Outlet RD Right Rear Quarter Panel 44, 45, 48
Rear Power Window Switch WT Center Console 36, 40
Rear Wheel Speed Sensor BK On Rear Axle N/S
Rear Window Defogger BK At Rear Window 46
Rear Wiper Motor BK In Tailgate 46
Red Brake Warning Indicator Switch
(LHD)GY Left Rear Side of Engine
Compartment31
Red Brake Warning Indicator Switch
(RHD)GY Right Rear Side of Engine
Compartment26
Right Curtain Airbag YL Right Mid B-Pillar 34, 39
Right Cylinder Lock Switch (Except
Base)LG In Right Front Door 41
KJ8W-91 CONNECTOR/GROUND/SPLICE LOCATION8Wa-91-7
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

GROUND NUMBER LOCATION FIG.
G201 Under Center Console 33, 37
G202 Left Kick Panel (Black Connector) N/S
G203 Under Center of Instrument Panel N/S
G300 Left Front Seat 35
G301 Under Center Console N/S
G302 Right Front Seat 39
G310 Right Quarter Panel 44, 45
G311 Left Quarter Panel 43
G312 Left Quarter Panel N/S
G320 At Fuel Tank N/S
SPLICES
SPLICE NUMBER LOCATION FIG.
S101 Near T/O to Power Distribution Center N/S
S104 Near T/O to Power Distribution Center N/S
S106 Near T/O for G112 N/S
S107 (Diesel) In T/O for C100 32
S108 Near T/O for C106 29
S109 In Trough Near T/O for Radiator Fan Relay N/S
S110 Near T/O for C106 29
S111 In Trough Near T/O for Radiator Fan Relay N/S
S112 Near T/O to Power Distribution Center N/S
S113 (LHD) In T/O for C100 32
S114 In T/O for C100 N/S
S115 Near T/O for Engine Control Module N/S
S118 In T/O for C100 32
S121 Near T/O to Power Distribution Center N/S
S122 In T/O for Controller Antilock Brake 30
S123 In Trough, Front of Engine Compartment N/S
S124 In T/O for Junction Block C3 N/S
S125 In T/O for Junction Block C3 N/S
S130 Near T/O for Left Headlamp N/S
S131 In T/O for Right Headlamp N/S
S140 Near T/O for Left Front Park/Turn Signal Lamp N/S
S141 Near T/O for Left Fog Lamp N/S
S142 Near T/O for Left Front Park/Turn Signal Lamp N/S
S143 Near T/O for Right Front Park/Turn Signal Lamp N/S
S144 Near T/O for Left Fog Lamp N/S
S145 Near T/O for Right Front Park/Turn Signal Lamp N/S
S146 Near T/O for Right Front Park/Turn Signal Lamp N/S
S151 (2.4L) Near T/O for C110 11, 12
S151 (3.7L) In Trough Near T/O for Fuel Injector No.3 1
8Wa - 91 - 10 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONKJ
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONDITION POSSIBLE CAUSES CORRECTION
OIL PUMPING AT RINGS; SPARK
PLUGS FOULING1. Worn or damaged rings. 1. Hone cylinder bores and replace
rings.
2. Carbon in oil ring slots. 2. Replace rings (Refer to 9 -
ENGINE/ENGINE BLOCK/PISTON
RINGS - STANDARD
PROCEDURE).
3. Incorrect ring size installed. 3. Replace rings (Refer to 9 -
ENGINE/ENGINE BLOCK/PISTON
RINGS - STANDARD
PROCEDURE).
4. Worn valve guides. 4. Ream guides and replace valves
(Refer to 9 - ENGINE/CYLINDER
HEAD/INTAKE/EXHAUST VALVES
& SEATS - STANDARD
PROCEDURE).
5. Leaking valve guide seals. 5. Replace valve guide seals.
DIAGNOSIS AND TESTING - CYLINDER
COMPRESSION PRESSURE
The results of a cylinder compression pressure test
can be utilized to diagnose several engine malfunc-
tions.
Ensure the battery is completely charged and the
engine starter motor is in good operating condition.
Otherwise the indicated compression pressures may
not be valid for diagnosis purposes.
(1) Clean the spark plug recesses with compressed
air.
(2) Remove the spark plugs.
(3) Secure the throttle in the wide-open position.
(4) Disable the fuel system (Refer to 14 - FUEL
SYSTEM/FUEL DELIVERY - DESCRIPTION).
(5) Remove the ASD relay (Refer to 8 - ELECTRI-
CAL/IGNITION CONTROL/AUTO SHUT DOWN
RELAY - REMOVAL).
(6) Insert a compression pressure gauge and rotate
the engine with the engine starter motor for three
revolutions.
(7) Record the compression pressure on the 3rd
revolution. Continue the test for the remaining cylin-
ders.
(8) (Refer to 9 - ENGINE - SPECIFICATIONS) for
the correct engine compression pressures.
DIAGNOSIS AND TESTING - CYLINDER
COMBUSTION PRESSURE LEAKAGE
The combustion pressure leakage test provides an
accurate means for determining engine condition.
Combustion pressure leakage testing will detect:
²Exhaust and intake valve leaks (improper seat-
ing).²Leaks between adjacent cylinders or into water
jacket.
²Any causes for combustion/compression pressure
loss.
(1) Check the coolant level and fill as required. DO
NOT install the radiator cap.
(2) Start and operate the engine until it attains
normal operating temperature, then turn the engine
OFF.
(3) Remove the spark plugs.
(4) Remove the oil filler cap.
(5) Remove the air cleaner.
(6) Calibrate the tester according to the manufac-
turer's instructions. The shop air source for testing
should maintain 483 kPa (70 psi) minimum, 1,379
kPa (200 psi) maximum and 552 kPa (80 psi) recom-
mended.
(7) Perform the test procedures on each cylinder
according to the tester manufacturer's instructions.
Set piston of cylinder to be tested at TDC compres-
sion,While testing, listen for pressurized air escaping
through the throttle body, tailpipe and oil filler cap
opening. Check for bubbles in the radiator coolant.
All gauge pressure indications should be equal,
with no more than 25% leakage.
FOR EXAMPLE:At 552 kPa (80 psi) input pres-
sure, a minimum of 414 kPa (60 psi) should be main-
tained in the cylinder.
Refer to CYLINDER COMBUSTION PRESSURE
LEAKAGE DIAGNOSIS CHART .
9 - 8 ENGINE - 3.7LKJ
ENGINE - 3.7L (Continued)

CYLINDER COMBUSTION PRESSURE LEAKAGE DIAGNOSIS CHART
CONDITION POSSIBLE CAUSE CORRECTION
AIR ESCAPES THROUGH
THROTTLE BODYIntake valve bent, burnt, or not
seated properlyInspect valve and valve seat.
Reface or replace, as necessary.
Inspect valve springs. Replace as
necessary.
AIR ESCAPES THROUGH
TAILPIPEExhaust valve bent, burnt, or not
seated properlyInspect valve and valve seat.
Reface or replace, as necessary.
Inspect valve springs. Replace as
necessary.
AIR ESCAPES THROUGH
RADIATORHead gasket leaking or cracked
cylinder head or blockRemove cylinder head and inspect.
Replace defective part
MORE THAN 50% LEAKAGE
FROM ADJACENT CYLINDERSHead gasket leaking or crack in
cylinder head or block between
adjacent cylindersRemove cylinder head and inspect.
Replace gasket, head, or block as
necessary
MORE THAN 25% LEAKAGE AND
AIR ESCAPES THROUGH OIL
FILLER CAP OPENING ONLYStuck or broken piston rings;
cracked piston; worn rings and/or
cylinder wallInspect for broken rings or piston.
Measure ring gap and cylinder
diameter, taper and out-of-round.
Replace defective part as necessary
STANDARD PROCEDURE
STANDARD PROCEDURE - ENGINE GASKET
SURFACE PREPARATION
To ensure engine gasket sealing, proper surface
preparation must be performed, especially with the
use of aluminum engine components and multi-layer
steel cylinder head gaskets.
Neveruse the following to clean gasket surfaces:
²Metal scraper
²Abrasive pad or paper to clean cylinder block
and head
²High speed power tool with an abrasive pad or a
wire brush (Fig. 1)
NOTE: Multi-Layer Steel (MLS) head gaskets require
a scratch free sealing surface.
Only use the following for cleaning gasket surfaces:
²Solvent or a commercially available gasket
remover
²Plastic or wood scraper (Fig. 1)
²Drill motor with 3M RolocŸ Bristle Disc (white
or yellow) (Fig. 1)
CAUTION: Excessive pressure or high RPM (beyond
the recommended speed), can damage the sealing
surfaces. The mild (white, 120 grit) bristle disc is
recommended. If necessary, the medium (yellow, 80
grit) bristle disc may be used on cast iron surfaces
with care.
STANDARD PROCEDURE - REPAIR DAMAGED
OR WORN THREADS
CAUTION: Be sure that the tapped holes maintain
the original center line.
Damaged or worn threads can be repaired. Essen-
tially, this repair consists of:
²Drilling out worn or damaged threads.
Fig. 1 Proper Tool Usage For Surface Preparation
1 - ABRASIVE PAD
2 - 3M ROLOCŸ BRISTLE DISC
3 - PLASTIC/WOOD SCRAPER
KJENGINE - 3.7L 9 - 9
ENGINE - 3.7L (Continued)

²Tapping the hole with a special Heli-Coil Tap, or
equivalent.
²Installing an insert into the tapped hole to bring
the hole back to its original thread size.
STANDARD PROCEDURE - ENGINE CORE AND
OIL GALLERY PLUGS
Using a blunt tool such as a drift and a hammer,
strike the bottom edge of the cup plug. With the cup
plug rotated, grasp firmly with pliers or other suit-
able tool and remove plug (Fig. 2).
CAUTION: Do not drive cup plug into the casting as
restricted cooling can result and cause serious
engine problems.
Thoroughly clean inside of cup plug hole in cylin-
der block or head. Be sure to remove old sealer.
Lightly coat inside of cup plug hole with Mopart
Stud and Bearing Mount. Make certain the new plug
is cleaned of all oil or grease. Using proper drive
plug, drive plug into hole so that the sharp edge of
the plug is at least 0.5 mm (0.020 in.) inside the
lead-in chamfer.
It is not necessary to wait for curing of the sealant.
The cooling system can be refilled and the vehicle
placed in service immediately.
REMOVAL
(1) Disconnect the battery negative cable.
(2) Remove hood. Mark hood hinge location for
reinstallation.
(3) Remove air cleaner assembly.(4) Remove radiator core support bracket.
(5) Remove fan shroud with electric fan assembly.
(6) Remove mechanical cooling fan.
(7) Remove drive belt.
NOTE: It is NOT necessary to discharge the A/C
system to remove the engine.
(8) Remove A/C compressor and secure away from
engine with lines attached.
(9) Remove generator and secure away from
engine.
NOTE: Do NOT remove the phenolic pulley from the
P/S pump. It is not required for P/S pump removal.
(10) Remove power steering pump with lines
attached and secure away from engine.
(11) Drain cooling system.
(12) Remove coolant bottle.
(13) Disconnect the heater hoses from the engine.
(14) Disconnect heater hoses from heater core and
remove hose assembly.
(15) Disconnect throttle and speed control cables.
(16) Remove upper radiator hose from engine.
(17) Remove lower radiator hose from engine.
(18) Disconnect the engine to body ground straps
at the left side of cowl.
(19) Disconnect the engine wiring harness at the
following points:
²Intake air temperature (IAT) sensor
²Fuel Injectors
²Throttle Position (TPS) Switch
²Idle Air Control (IAC) Motor
²Engine Oil Pressure Switch
²Engine Coolant Temperature (ECT) Sensor
²Manifold Absolute Pressure MAP) Sensor
²Camshaft Position (CMP) Sensor
²Coil Over Plugs
²Crankshaft Position Sensor
(20) Remove coil over plugs.
(21) Release fuel rail pressure.
(22) Remove fuel rail and secure away from
engine.
NOTE: It is not necessary to release the quick con-
nect fitting from the fuel supply line for engine
removal.
(23) Remove the PCV hose.
(24) Remove the breather hoses.
(25) Remove the vacuum hose for the power brake
booster.
(26) Disconnect knock sensors.
(27) Remove engine oil dipstick tube.
(28) Remove intake manifold.
(29) Install engine lift plate.
Fig. 2 Core Hole Plug Removal
1 - CYLINDER BLOCK
2 - REMOVE PLUG WITH PLIERS
3 - STRIKE HERE WITH HAMMER
4 - DRIFT PUNCH
5 - CUP PLUG
9 - 10 ENGINE - 3.7LKJ
ENGINE - 3.7L (Continued)