check engine JEEP WRANGLER 2004 TJ / 2.G Owner's Manual

service attendant of this. As long as the engine operating
temperature is satisfactory, the coolant bottle need only
be checked once a month.
When additional coolant is needed to maintain the
proper level, it should be added to the coolant bottle. Do
not overfill.
Points To Remember
NOTE:
When the vehicle is stopped after a few miles of
operation, you may observe vapor coming from the front
of the engine compartment. This is normally a result of
moisture from rain, snow, or high humidity accumulat-
ing on the radiator and being vaporized when the
thermostat opens, allowing hot coolant to enter the
radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.
²Do not overfill the coolant bottle.
²Check coolant freeze point in the system.
²If frequent coolant additions are required, or if the
level in the recovery bottle does not drop when the
engine cools, the cooling system should be pressure
tested for leaks.
²Maintain coolant concentration at 50% ethylene glycol
antifreeze (minimum) in water for proper corrosion
protection of your engine that contains aluminum
components.
²Make sure that the radiator and coolant bottle hoses
are not kinked or obstructed.
²Do not change the thermostat for summer or winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory cooling performance, poor gas
mileage, and increased emissions.
Hoses and Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling indicate deterioration of the rubber.
242 MAINTAINING YOUR VEHICLE

WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the BRAKE warning light shows system failureBe sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. With disc brakes, fluid level can be
expected to fall as the brake pads wear. Brake fluid level
should be checked when pads are replaced. However,
low fluid level may be caused by a leak and a checkup
may be needed.
Use only manufacturer's recommended brake fluid, refer
to Recommended Fluids, Lubricants, and Genuine Parts
for correct fluid type.
WARNING!
²Use of a brake fluid that may have a lower initial
boiling point or unidentified as to specification,
may result in sudden brake failure during hard
prolonged braking. You could have an accident.
²Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
244 MAINTAINING YOUR VEHICLE

Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter. Do
not allow petroleum base fluid to contaminate the brake
fluid as seal damage will result.
Automatic Transmission
Selection of Lubricant
It is important that the proper lubricant is used in the
transmission to assure optimum transmission perfor-
mance. Use only manufacturer's recommended transmis-
sion fluid, refer to Recommended Fluids, Lubricants, and
Genuine Parts for correct fluid type. It is important that
the transmission fluid be maintained at the prescribed
level using the recommended fluid.
CAUTION!
Using a transmission fluid other than the manufac-
turer's recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder. Using a transmission fluid other than the
manufacturer's recommended fluid will result in
more frequent fluid and filter changes. Refer to
Recommended Fluids, Lubricants, and Genuine
Parts for correct fluid type.
Fluid Level Check Ð 42RLE
This fluid level should be checked when the engine is
fully warmed up and the fluid in the transmission is
heated to its normal operating temperature. Operation of
the transmission with an improper fluid level will greatly
reduce the life of the transmission and of the fluid.
To check the automatic transmission fluid level properly,
the following procedure must be used:
1. The vehicle must be on level ground.
MAINTAINING YOUR VEHICLE 245
7

2. The engine should be running at curb idle speed for a
minimum of 60 seconds.
3. Fully apply parking brake.
4. Apply the brakes and shift the transmission into P
(Park).
5. The fluidMUSTbe checked with the transmission in
P (Park) to be sure that the fluid level is accurate.
6. Wipe the dipstick clean and reinsert until seated.
Remove dipstick and note reading.
At normal operating temperature (approximately 180É F
(82É C), the fluid level is correct if it is in the HOT region
(cross-hatched area) on the oil level indicator. The fluid
level indicator should be in the COLD region at 70É F (21É
C) fluid temperature.
If the fluid level is low, add sufficient fluid to bring to the
proper level. Refer to Recommended Fluids, Lubricants
and Genuine Parts for correct fluid type.
Fluid is added through the dipstick tube.NOTE:To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make
certain that the dipstick cap is properly reseated.
Special Additives
The manufacturer strongly recommends against the ad-
dition of any additives to the transmission. The only
exception to this policy is the use of special dyes to aid in
detecting fluid leaks. The use of transmission sealers
should be avoided as they may adversely affect seals.
Hydraulic Clutch Fluid Ð Manual Transmission
The clutch hydraulic system is a sealed maintenance free
system. In the event of leakage or other malfunction, the
system must be replaced.
Manual Transmission
Selection of Lubricant
Use only manufacturer's recommended manual trans-
mission fluid, refer to Recommended Fluids, Lubricants,
and Genuine Parts for correct fluid type.
246 MAINTAINING YOUR VEHICLE

Maintenance After Off-Road Driving
After extended operation in mud, sand or water, or
similar dirty conditions, have your brake drums, brake
linings, and axle joints inspected and cleaned as soon as
possible. This will prevent any abrasive material from
causing excessive wear or unpredictable braking action.
Following off-road usage, completely inspect the under-
body of your vehicle. Check tires, body structure, steer-
ing, suspension and exhaust system for damage. Check
threaded fasteners for looseness, particularly on the
chassis, drivetrain components, steering and suspension.
Retighten, if required, to torque values specified in the
Service Manual. Also check for accumulations of vegeta-
tion or brush that could become a fire hazard, or conceal
damage to fuel lines, brake hoses, axle pinion seals, and
propeller shafts. Check air conditioning drain tube on the
lower dash wall in the engine compartment for mud or
debris, and clean as required. A plugged tube will
adversely affect air conditioning performance.CAUTION!
Under frequent heavy-duty driving conditions,
change all lubricants, and lubricate body compo-
nents and steering linkage more often than in nor-
mal service to prevent excessive wear.
FUSE PANEL
Interior Fuses
The fuse panel is located behind the glove box.
254 MAINTAINING YOUR VEHICLE

NOTE:Most vehicles are operated under the conditions
listed for Schedule ªB.º
Second is ScheduleªAº. It is for vehicles that are not
operated under any of the conditions listed under Sched-
ule ªB.º
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
²
Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
²Check the windshield washer solvent, add as required.
Once a Month
²
Check the tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of the coolant reservoir, brake
master cylinder, and transmission, and add as needed.
²Check all lights and all other electrical items for correct
operation.
At Each Oil Change
²
Change the engine oil filter.
²Inspect the exhaust system.
²Inspect brake hoses.
²Check the coolant level, hoses, and clamps.
²Inspect manual transmission fluid level Ð if
equipped.
MAINTENANCE SCHEDULES 263
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About Your Brakes...................... 177
Add-A-Trunk........................... 65
Adding Washer Fluid.................... 155
Air Cleaner, Engine..................... 234
Air Conditioner Maintenance.............. 235
Air Conditioning....................... 151
Air Conditioning Controls................ 152
Air Conditioning, Operating Tips........... 154
Air Conditioning Refrigerant.............. 236
Air Filter............................. 234
Air Pressure, Tires...................... 192
Airbag................................ 22
Airbag Deployment...................... 27
Airbag Light........................29,118
Airbag Maintenance...................... 29
Airbag On/Off Switch.................... 26
Alignment and Balance.................. 195
Alterations/Modifications, Vehicle............ 8
Antenna, Satellite Radio.................. 147
Antifreeze (Engine Coolant)............... 258
Anti-Lock Brake System.................. 179
Anti-Lock Warning Light................. 119
Appearance Care....................... 248Ashtray............................... 62
Ashtrays and Lighter..................... 62
Automatic Dimming Mirror................ 46
Automatic Transmission...............165,245
Adding Fluid........................ 246
Fluid and Filter Changes................ 245
Fluid Level Check..................... 245
Fluid Type.......................... 245
Gear Ranges......................... 166
Shifting............................ 165
Special Additives..................... 246
Torque Converter..................... 170
Auxiliary Electrical Outlet................. 63
Auxiliary Power Outlet................... 63
Battery............................... 234
Emergency Starting.................... 216
Voltmeter........................... 116
Belts, Drive........................... 231
Belts, Seat............................. 17
Body Mechanism Lubrication.............. 237
Brake System.......................... 243
Anti-Lock........................... 179
288 INDEX

Hoses.............................. 243
Master Cylinder...................... 244
Parking............................ 175
Warning Light....................... 119
Brakes............................... 177
Brake/Transmission Interlock.............. 166
Break-In Recommendations, New Vehicle...... 39
Bulb Replacement...................... 257
Calibration, Compass..................... 47
Capacities, Fluid....................... 258
Caps, Filler
Fuel............................... 200
Power Steering....................... 236
Car Washes........................... 249
Carpeting............................. 252
Cassette Tape and Player Maintenance....... 148
Cassette Tape Player.........126,130,132,140,142
Catalytic Converter..................... 232
Caution, Exhaust Gas..................... 40
CD Changer........................133,138
CD Player......................128,135,137
CD Player Maintenance.................. 149Cellular Phone......................... 149
Chains, Tire........................... 196
Changing A Flat Tire.................... 213
Chart, Tire Sizing....................... 185
Check Engine Light..................... 118
Child Restraint.....................29,33,36
Child Restraint Tether Anchors............. 33
Cigar Lighter........................... 62
Climate Control........................ 149
Clock................................ 120
Clutch Interlocking Ignition System......160,165
Compact Disc Maintenance............... 149
Compact Disc Player.................... 140
Compass.............................. 46
Compass Calibration..................... 47
Compass Variance....................... 48
Console............................... 65
Console, Floor.......................... 65
Contract, Service....................... 282
Converter, Catalytic..................... 232
Cooling System........................ 239
Adding Coolant (Antifreeze)............. 241
Coolant Capacity..................... 258
INDEX 289
10

Coolant Temperature Gauge............. 118
Engine Oil Pressure Gauge.............. 117
Jacking............................. 211
Jump Starting........................ 216
Emission Control System Maintenance....226,262
Engine
Air Cleaner.......................... 234
Block Heater......................... 162
Break-In Recommendations............... 39
Compartment........................ 224
Exhaust Gas Caution................... 40
Fails to Start......................... 161
Flooded, Starting..................... 161
Fuel Requirements.................197,258
Jump Starting........................ 216
Oil .............................228,258
Oil Disposal......................... 231
Oil Filter............................ 231
Oil Pressure Gauge.................... 117
Oil Selection......................... 258
Overheating......................... 210
Starting............................ 160
Temperature Gauge.................... 118Engine Oil Viscosity Chart................ 230
Entry System, Illuminated................. 15
Exhaust Gas Caution..................... 40
Exhaust System........................ 238
Extender, Seat Belt....................... 21
Exterior Finish Care..................... 249
Fabric Care........................250,252
Fabric Top............................ 250
Filters
Air Cleaner.......................... 234
Engine Fuel......................... 234
Engine Oil.......................... 231
Finish Care........................... 249
Flashers
Hazard Warning...................... 210
Turn Signal.......................... 116
Flooded Engine Starting.................. 161
Fluid Capacities........................ 258
Fluid Level Checks...................... 248
Automatic Transmission................ 245
Engine Oil.......................... 228
Manual Transmission.................. 247
INDEX 291
10

Hood Release.......................... 55
Hoses............................242,243
Hydraulic Clutch Fluid.................. 246
Ignition
Key ................................ 11
Illuminated Entry....................... 15
Infant Restraint.......................29,30
Inflation Pressure Tires................... 192
Inside Rearview Mirror................... 46
Instrument Cluster...................... 115
Instrument Panel and Controls............. 114
Interior Appearance Care................. 252
Interior Fuses.......................... 254
Interior Lights.......................... 56
Intermittent Wipers...................... 58
Introduction............................ 4
Jack Location.......................... 211
Jack Operation......................... 214
Jacking Instructions..................... 214
Jump Starting......................... 216Key, Programming....................... 13
Key Release Button...................... 11
Key, Replacement....................... 13
Key, Sentry............................ 12
Key-In Reminder........................ 12
Keys................................. 11
Lane Change and Turn Signals............. 116
Lap Belts.............................. 17
Lap/Shoulder Belts...................... 17
LATCH (Lower Anchors and Tether
for CHildren)........................... 33
Lead Free Gasoline...................... 197
Lighter, Cigar.......................... 62
Lights................................ 56
Airbag...........................29,118
Anti-Lock........................... 119
Anti-Lock Warning.................... 119
Brake Warning....................... 119
Check Engine........................ 118
Check Gauges........................ 118
Cruise.............................. 116
INDEX 293
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