light JEEP WRANGLER 2005 TJ / 2.G Workshop Manual

CAUTION!
Damage to the fuel system or emission control
system could result from using an improper fuel cap
(gas cap). A poorly fitting cap could let impurities
into the fuel system. Also, a poorly fitting after-
market cap can cause the MIL (Malfunction Indica-
tor Light) to illuminate, due to fuel vapors escaping
from the system.
•Turn the engine off.
•Rotate the fuel cap to the left to remove.
•To replace the cap, insert it into the filler neck and
tighten the cap about 1/4 turn until you hear one click.
This is an indication that the cap is properly tightened.
•Make sure that the fuel cap tether strap is not caught
under the fuel cap.
CAUTION!
To avoid fuel spillage and overfilling, do not “top
off” the fuel tank after filling.
NOTE:When the fuel nozzle “clicks” or shuts off, the
fuel tank is full.
STARTING AND OPERATING 227
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A load equalizing hitch is recommended for loaded
trailer weights above 1,000 lbs (454 kg).
CAUTION!
If the trailer weighs more than 1,000 lbs (454 kg)
loaded, it should have its own brakes and they
should be of adequate capacity. Failure to do this
could lead to accelerated brake lining wear, higher
brake pedal effort, and longer stopping distances.
WARNING!
Connecting trailer brakes to your vehicle’s hydraulic
brake lines can overload your brake system and
cause it to fail. You might not have brakes when you
need them and could have an accident.
Whenever you pull a trailer, regardless of the trailer size,
stop lights and turn signals on the trailer are mandatory
for motoring safety.
Follow the maintenance intervals in schedule “B” for
changing the automatic transmission fluid and filter, if
you REGULARLY tow a trailer for more than 45 minutes
of continuous operation.
230 STARTING AND OPERATING

and enough clearance is obtained to install the spare tire.
Minimum tire lift provides maximum stability.
WARNING!
Raising the vehicle higher than necessary can make
the vehicle less stable and cause an accident. It could
slip off the jack and hurt someone near it. Raise the
vehicle only enough to remove the tire.
6. Remove the lug nuts and wheel.
7. Position spare wheel/tire on vehicle and install lug
nuts with cone-shaped end toward wheel. Lightly tighten
nuts clockwise. To avoid the risk of forcing the vehicle off
the jack, do not tighten the nuts fully until the vehicle has
been lowered.
8. Lower the vehicle by turning the jack screw to the left,
and remove the jack and wheel blocks.9. Finish tightening the lug nuts. Push down on the
wrench while tightening for increased leverage. Alternate
nuts until each nut has been tightened twice. Correct
wheel nut tightness is 130 N·m (95 ft. lbs). If in doubt
about the correct tightness, have them checked with a
torque wrench by your authorized dealer or at a service
station.
10. Remove jack assembly and wheel blocks.WARNING!
A loose tire or jack, thrown forward in a collision or
hard stop could endanger the occupants of the ve-
hicle. Always stow the jack parts and the spare tire in
the places provided.
11. Secure the tire, jack, and tools in their proper loca-
tions.
WHAT TO DO IN EMERGENCIES 241
6

JUMP STARTING
WARNING!
To prevent personal injury or damage to clothing, do
not allow battery fluid to contact eyes, skin, or
fabrics. Do not lean over a battery when connecting
jumper cables or allow cable clamps to touch each
other. Keep open flames or sparks away from battery
vent holes. Always wear eye protection when work-
ing with batteries. Do not use a booster battery or
any other booster source that has a greater than
12–volt system, i.e. do not use a 24–volt power
source.
Your vehicle is equipped with a 12–volt battery. If it
becomes necessary to use a booster battery, with jumper
cables, to start the vehicle’s engine because it’s battery is
discharged, the following procedure should be followed:Set the parking brake, place an automatic transmission in
P (Park) (or N (Neutral) for a manual transmission). Turn
off lights, heater, and other electrical loads. Observe
charge indicator in the battery. If indicator is light or
yellow, replace the battery.
CAUTION!
Use the “Jump Starting” procedure only when the
charge indicator is dark in the center. Do not attempt
jump starting when the battery charge indicator is
bright or yellow. If the charge indicator is dark and
has a green dot in the center, failure to start is not
due to a discharged battery and the cranking system
should be checked.
242 WHAT TO DO IN EMERGENCIES

▫Air Conditioner Maintenance.............262
▫Power Steering Fluid Check..............263
▫Driveline And Steering Component
Lubrication..........................264
▫Body Lubrication.....................264
▫Windshield Wiper Blades................265
▫Windshield Washers...................265
▫Exhaust System......................266
▫Cooling System.......................266
▫Hoses And Vacuum/Vapor Harnesses.......271
▫Brake System........................272
▫Automatic Transmission................274
▫Hydraulic Clutch Fluid — Manual
Transmission........................276▫Manual Transmission..................276
▫Transfer Case........................277
▫Front/Rear Axle Fluid..................278
▫Appearance Care And Protection From
Corrosion...........................279

Fuse Panel...........................286
▫Interior Fuses........................286
▫Underhood Fuses
(Power Distribution Center)..............288

Vehicle Storage........................290

Replacement Bulbs — If Equipped...........290

Bulb Replacement......................291
▫Head Light..........................291
▫Front Park/Turn Signal.................292
246 MAINTAINING YOUR VEHICLE

▫Front Side Marker.....................292
▫Front Fog Light......................292
▫Rear Tail, Stop, Turn Signal, And Back-Up
Lights.............................294
▫Center High Mounted Stop Light (CHMSL) . . . 294
Fluid Capacities........................295

Recommended Fluids, Lubricants And Genuine
Parts................................296
▫Engine.............................296
▫Chassis............................297
MAINTAINING YOUR VEHICLE 247
7

ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light.” It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
•Prolonged driving with the “Malfunction Indica-
tor Light” on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
•If the “Malfunction Indicator Light” is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
250 MAINTAINING YOUR VEHICLE

WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the BRAKE warning light shows system failure
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. With disc brakes, fluid level can be
expected to fall as the brake pads wear. Brake fluid level
MAINTAINING YOUR VEHICLE 273
7

•Be especially careful when washing the windows by
following the directions for “Care of Fabric Top Win-
dows.”
WASHING —Always use mild soap suds, lukewarm
water, and a brush with soft bristles. If extra cleaning is
required, use a mild foaming cleaner on the entire top,
but support top from underneath.
RINSING —Be sure to remove all trace of cleaner by
rinsing the top thoroughly with clean water. Remember
to allow the top to dry before lowering it.
Care Of Fabric Top Windows
CAUTION!
Your vehicle’s fabric top has pliable plastic windows
which can be scratched unless special care is taken
by following these directions:
1. Never use a dry cloth to remove dust. Instead,use a
soft cotton cloth moistened with cold or warm, clean
water, and wipe across the window, not up and down.
2. When washing,never use hot wateror anything
stronger than a mild soap. Never use solvents such as
alcohol or harsh cleaning agents.
3. Always rinse thoroughly with cold water, then wipe
with a soft and slightly moist, clean cloth.
4. When removing frost, snow or ice,never use a scraper
or de-icing chemicals.Use warm water only if you must
clean the window quickly.
5. Debris (sand, mud/dirt, dust, or salt) from off-road
driving will have a major impact on zipper operation.
Even normal on-road driving and vehicle washing will
eventually impact window zipper operation. To maintain
ease of use of the window zippers, each window zipper
should be cleaned and lubricated regularly. Use Mopar
MAINTAINING YOUR VEHICLE 281
7

Cavity Fuse Description
1 20 Amp Yel-
lowPark Lights, Skim (Sentry
Key)
2 20 Amp Yel-
lowStop Lights
3 20 Amp Yel-
lowSubwoofer System
4 10 Amp Red Door Switch Defeat
5 10 Amp Red Airbag
6 20 Amp Yel-
lowRear Wiper
7 10 Amp Red Back-Up Lights, Rear Win-
dow Defroster Relay, ABS
8 10 Amp Red HEVAC
9 10 Amp Red Airbag
10 10 Amp Red Instrument Cluster
11 10 Amp Red Solenoids, DRLCavity Fuse Description
12 10 Amp Red Power Distribution Relays,
Skim (Sentry Key)
13 10 Amp Red Turn Signals
14 10 Amp Red Radio
15 10 Amp Red HBL (Rear Window De-
froster) Switch
16 10 Amp Red Headlamp Aim (Export
Only)
17 25 Amp
NaturalFront Wiper
18 20 Amp Yel-
lowCigar Lighter
19 20 Amp Yel-
lowSpare
20 20 Amp Yel-
lowSpare
MAINTAINING YOUR VEHICLE 287
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