engine JEEP WRANGLER 2005 TJ / 2.G Manual Online

Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage will also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the
vehicle to wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
Maintenance After Off-Road Driving
After extended operation in mud, sand or water, or
similar dirty conditions, have your brake drums, brake
linings, and axle joints inspected and cleaned as soon as
possible. This will prevent any abrasive material from
causing excessive wear or unpredictable braking action.
Following off-road usage, completely inspect the under-
body of your vehicle. Check tires, body structure, steer-
ing, suspension and exhaust system for damage. Checkthreaded fasteners for looseness, particularly on the
chassis, drivetrain components, steering and suspension.
Retighten, if required, to torque values specified in the
Service Manual. Also check for accumulations of vegeta-
tion or brush that could become a fire hazard, or conceal
damage to fuel lines, brake hoses, axle pinion seals, and
propeller shafts. Check air conditioning drain tube on the
lower dash wall in the engine compartment for mud or
debris, and clean as required. A plugged tube will
adversely affect air conditioning performance.CAUTION!
Under frequent heavy-duty driving conditions,
change all lubricants, and lubricate body compo-
nents and steering linkage more often than in nor-
mal service to prevent excessive wear.
MAINTAINING YOUR VEHICLE 285
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Underhood Fuses (Power Distribution Center)
Your vehicle is equipped with an electrical power distri-
bution center located in the engine compartment near the
battery. This power center houses plug-in “Cartridge”
fuses, ISO relays, and Mini (Micro) fuses.A label inside the latching cover of the center identifies
each component for ease of replacement, if necessary.
Cartridge and mini (micro) fuses can be obtained from
your authorized dealer.
Cavity Fuse/Color Description
1 40 Amp Green HEVAC
2 40 Amp Green HBL (Rear Window De-
froster)
3 40 Amp Green Exterior Lighting
4 40 Amp Green Radiator Fan
5 20 Amp Yellow Transmission
6 30 Amp Pink Starter
7 Open
8 40 Amp Green ABS Motor
9 20 Amp Yellow ASD
10 40 Amp Green HD/LP
11 Open IOD Storage
12 30 Amp Pink ABS Valve
Power Distribution Center
288 MAINTAINING YOUR VEHICLE

Cavity Fuse/Color Description
13 40 Amp Green Accessories
14 Open
15 50 Amp Red IOD
16 Open
17 20 Amp Yellow Power
18 20 Amp Yellow Horn
19 20 Amp Yellow Fog Lights
20 15 Amp Lt. Blue Radio
21 10 Amp Red A/C Clutch
22 25 Amp Natural Ignition Switch
23 20 Amp Yellow Fuel
24 20 Amp Yellow Off Road
25 Open
26 10 Amp Red Accessories
27 20 Amp Yellow MFSW
28 10 Amp Red Clutch OverrideCavity Fuse/Color Description
29 Relay ASD
30 Relay A/C Clutch
31 Relay Transmission
32 Relay Starter
33 Relay ABS
34 Open
35 Relay Fog Lamp
36 Relay Horn
37 Relay Fuel Pump
38 Relay HBL (Rear Window De-
froster)
39 Relay Front Differential Locker
(Rubicon) or High Speed
Fan (2.4L Engines)
40 Relay Rear Differential Locker
(Rubicon) or Low Speed
Fan (2.4L Engines)
MAINTAINING YOUR VEHICLE 289
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FLUID CAPACITIES
U.S. Metric
Fuel (Approximate)19 Gallons 71.9 Liters
Engine Oil with Filter
2.4 Liter Engine (SAE 5W-30, API Certified Engine Oil) 5 Qts 4.7 Liters
4.0 Liter Engine (SAE 10W-30, API Certified Engine Oil) 6 Qts 5.7 Liters
Cooling System *
2.4 Liter Engine (MoparAntifreeze/Engine Coolant 5 Year/
100,000 Mile Formula)9 Qts 8.5 Liters
4.0 Liter Engine (MoparAntifreeze/Engine Coolant 5 Year/
100,000 Mile Formula)10.5 Qts 9.9 Liters
* Includes heater and coolant recovery bottle filled to MAX level.
MAINTAINING YOUR VEHICLE 295
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RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluid, Lubricant, or Genuine Part
Engine Coolant MoparAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology)
Engine Oil API Certified SAE 5W-30 Engine Oil is recommended for the 2.4L engine. API
Certified SAE 10W-30 Engine Oil is recommended for the 4.0L engine. Meets
the requirements of DaimlerChrysler Material Standard MS-6395.
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine compart-
ment.
Oil Filter (2.4L Engine) MoparOil Filter (P/N 4105409)
Oil Filter (4.0L Engine) MoparOil Filter (P/N 05281090)
Fuel Selection 87 Octane
296 MAINTAINING YOUR VEHICLE

Chassis
Component Fluid, Lubricant, or Genuine Part
Automatic Transmission MoparATF+4 Automatic Transmission Fluid or equivalent.
Manual Transmission MoparManual Transmission Lubricant or equivalent (meeting the require-
ments of DaimlerChrysler Material Standard MS-9224)
Transfer Case MoparATF+4 Automatic Transmission Fluid or equivalent.
Axle Differential (Front) MoparGear & Axle Lubricant (SAE 80W-90) (API GL-5) or equivalent. For
trailer towing, use MoparSynthetic Gear & Axle Lubricant (SAE 75W-140)
or equivalent.
Axle Differential (Rear)194 RBI (Model 35) and 216 RBI (Model 44)- MoparGear & Axle Lubri-
cant (SAE 80W-90) (API GL-5) or equivalent. For trailer towing, use Mopar
Synthetic Gear & Axle Lubricant (SAE 75W-140) or equivalent. Models
equipped with Trac-Lok require an additive.194 RBI (Model 35) 4.56 Ratio
(2.4L Engine with 42RLE Automatic Transmission) and Rubicon 216 RBI
(Model 44)- MoparSynthetic Gear & Axle Lubricant (SAE 75W-140) or
equivalent. Models equipped with Trac-Lok require an additive.
MAINTAINING YOUR VEHICLE 297
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EMISSION CONTROL SYSTEM MAINTENANCE
The “Scheduled” maintenance services, listed inbold
typemust be done at the times or mileages specified to
assure the continued proper functioning of the emission
control system. These, and all other maintenance services
included in this manual, should be done to provide best
vehicle performance and reliability. More frequent main-
tenance may be needed for vehicles in severe operating
conditions such as dusty areas and very short trip
driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE:Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULES
There are two maintenance schedules that show the
requiredservice for your vehicle.
First is ScheduleB. It is for vehicles that are operated
under the conditions that are listed below and at the
beginning of the schedule.
•Day or night temperatures are below 32°F (0°C)
•Stop and go driving
•Excessive engine idling
•Driving in dusty conditions
•Short trips of less than 10 miles (16.2 km)
•More than 50% of your driving is at sustained high
speeds during hot weather, above 90°F (32°C)
•Trailer towing
•Taxi, police, or delivery service (commercial service)
300 MAINTENANCE SCHEDULES
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•Off-road or desert driving
•If equipped for and operated with E-85 (ethanol)
fuel.
NOTE:IfANYof these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first and follow “Schedule B” of the
“Maintenance Schedules” section of this manual.
NOTE:IfANYof these apply to you then flush and
replace your engine coolant/anti-freeze every 102,000
miles (163 000 km) or 60 months, whichever comes first,
and follow “Schedule B” of the “Maintenance Schedules”
section of this manual.
NOTE:Most vehicles are operated under the conditions
listed for Schedule “B.”
Second is Schedule“A”. It is for vehicles that are not
operated under any of the conditions listed under Sched-
ule “B.”Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
•Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
•Check the windshield washer solvent, add as required.
MAINTENANCE SCHEDULES 301
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Once a Month
•Check the tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of the coolant reservoir, brake
master cylinder, and transmission, and add as needed.
•Check all lights and all other electrical items for correct
operation.
At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Inspect brake hoses.
•Check the coolant level, hoses, and clamps.
•Inspect manual transmission fluid level — if
equipped.
•After completion of off-road operation, the underside
of the vehicle should be thoroughly inspected. Exam-
ine threaded fasteners for looseness.
302 MAINTENANCE SCHEDULES
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Schedule “B”
Follow this schedule if you usually operate your vehicle
under one or more of the following conditions.
•Day or night temperatures are below 32°F (0°C)
•Stop and go driving
•Excessive engine idling
•Driving in dusty conditions
•Short trips of less than 10 miles (16.2 km)
•More than 50% of your driving is at sustained high
speeds during hot weather, above 90°F (32°C)
•Trailer towing
•Taxi, police, or delivery service (commercial service)
•Off-road or desert driving
•If equipped for and operated with E-85 (ethanol)
fuel.
NOTE:IfANYof these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first and follow “Schedule B” of the
“Maintenance Schedules” section of this manual.
NOTE:IfANYof these apply to you then flush and
replace your engine coolant/anti-freeze every 102,000
miles (163 000 km) or 60 months, whichever comes first,
and follow “Schedule B” of the “Maintenance Schedules”
section of this manual.
SCHEDULE “B” 303
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