transmission JEEP WRANGLER 2006 Workshop Manual

WARNING!
When parking your vehicle, always leave a manual
transmission in first gear and apply the parking
brake fully to guard against vehicle movement and
possible injury or damage. Never use any gear as a
substitute for the parking brake.
CAUTION!
To drive as safely as possible and to prolong the life
of your manual transmission, follow these tips:

Manual Transmission Shift Speeds in MPH (KM/H)
Engine Speeds 1 to 2 2 to 3 3 to 4 4 to 5 5 to 6
2.4L Accel. 14 (23) 24 (39) 34
(55) 46
(74) 57
(92)
Cruise 11 (18) 19 (31) 27
(43) 38
(61) 45
(72)
4.0L Accel. 15 (24) 24 (39) 34
(55) 47
(76) 56
(90)
Cruise 10 (16) 19 (31) 27
(43) 37
(60) 41
(66)
Clutch Interlocking Ignition System (Non —
Rubicon Models Only)
Manual transmission vehicles are equipped with a clutch
interlock safety feature. With this feature engaged, you
must depress the clutch pedal to allow cranking of the
engine. To temporarily bypass this safety feature while
off-road driving (4L range only), which will allow crank-
ing the engine without depressing the clutch, follow
these steps:
1. Locate the Power Distribution Center (PDC) in the
engine compartment. Refer to “Fuse Panel” in Section 7
of this manual. (See page 305 for more information.)
2. Put a 10 Amp fuse in the PDC cavity (#28) marked as
Clutch Override.
NOTE: A fuse is provided in fuseblock cavity (f19 or
f20) marked as Spare.
STARTING AND OPERATING 187
5

It is dangerous to shift the selector lever out of “P” or
“N” if the engine speed is higher than idle speed. If
your foot is not firmly on the brake pedal, the
vehicle could accelerate quickly forward or in re-
verse. You could lose control of the vehicle and hit
someone or something. Only shift into gear when
the engine is idling normally and when your right
foot is firmly on the brake pedal.
Brake Transmission Shift Interlock System
This vehicle is equipped with a brake transmission shift
interlock system (BTSI) that holds the gearshift lever in
the P (Park) position when the ignition switch is in the
OFF position. To move the gear selector lever out of the
P (Park) position, the ignition switch must be turned to
the ON position, the brake pedal and the button on the
front of the shifter handle must be depressed.
Gear Ranges
P (Park)
Supplements the parking brake by locking the transmis-
sion. The engine can be started in this range. Never use P
(Park) while the vehicle is in motion. Apply the parking
brake when leaving the vehicle in this range. Always
apply the parking brake first, and then place the selector
in P (Park) position.
STARTING AND OPERATING 189
5

WARNING!
Unintended movement of a vehicle could injure
those in and near the vehicle. As with all vehicles,
you should never exit a vehicle while the engine is
running. Before exiting a vehicle, you should always
shift the vehicle into P (Park), remove the key from
the ignition, and apply the parking brake. Once the
key is removed from the ignition, the transmission
shift lever is locked in the P (Park) position, securing
the vehicle against unwanted movement. Further-
more, you should never leave children unattended
inside a vehicle.
Before moving the shift lever out of P (Park), you
must turn the ignition from LOCK to ON so the
steering wheel and shift lever are released. Other-
wise, damage to the steering column or shifter could
result.

WARNING!
To use your brakes and decelerate more safely, follow these tips:
•Do not “ride” the brakes by resting your foot on the pedal. This could
overheat the brakes and result in unpredictable braking action, longer
stopping distances, or brake damage.
•When descending mountains or hills, repeated braking can cause
brake fade with loss of braking control. Avoid repeated heavy braking
by downshifting the transmission whenever possible.
•Do not downshift on icy or slippery roads, because engine braking
may cause skidding and loss of control.
•Engines may idle at higher speeds during warm-up, which could
cause rear wheels to spin and result in loss of vehicle control. Be
especially careful while driving on slippery roads, in close-quarter
maneuvering, parking or stopping. Remember, always engage
4-wheel drive when driving on slippery roads.
•Do not drive too fast for road conditions, especially when roads are wet
or slushy. A wedge of water can build up between the tire tread and the
road. This hydroplaning action can cause loss of traction, braking
ability, and control. Under such conditions, engage 4-wheel drive.
•After going through deep water or a car wash, brakes may become
wet, resulting in poor performance and unpredictable braking action.
Dry the brakes by gentle, intermittent pedal action while driving at
very slow speeds.
WARNING!
The weight and position of cargo and passengers can change
the vehicle center of gravity and vehicle handling. To avoid
loss of control resulting in personal injury, follow these
guidelines:
•Always place cargo evenly on the cargo floor, and locate
heavier objects as low and as far forward as possible.
•Place as much cargo as possible in front of the rear axle. Too
much weight or improperly placed weight over or behind
the rear axle can cause the rear of the vehicle to sway.
•Do not pile luggage or cargo higher than the top of the
seatback. This could impair visibility or become a danger-
ous projectile in a sudden stop or collision.
•The rear cargo space is intended for load carrying purposes
only, not for passengers, who should sit in seats and use
seat belts.
•On hardtop models, do not drive with the lift glass up. On
fabric top models, do not drive with the rear window curtain
up unless the side curtains are also open. This will prevent
dangerous exhaust fumes from entering the vehicle.

Front or rear wheel lifts should not be used. Internal
damage to the transmission or transfer case will
occur if a front or rear wheel lift is used when
recreational towing.
NOTE: The transfer case must be shifted into N (Neu-
tral) for recreational towing.
Shifting Into Neutral (N)
Use the following procedure to prepare your vehicle for
recreational towing.
248 STARTING AND OPERATING

It is necessary to follow these steps to be certain that
the transfer case is fully in N (Neutral) before
recreational towing to prevent damage to internal
parts.
Damage to the transmission may occur if the trans-
mission is shifted into P (Park) with the transfer case
in N (Neutral) and the engine running. With the
transfer case in N (Neutral) ensure that the engine is
off prior to shifting the transmission into P (Park)
(refer to step s7–8above).
5

Shifting Out Of Neutral (N)
Use the following procedure to prepare your vehicle for
normal usage.
1. Shift automatic transmission into N (Neutral) or de-
press clutch pedal on manual transmission.
2. Shift transfer case lever into desired position.
3. Shift automatic transmission into D (Drive) or release
clutch on manual transmissions.
NOTE: When shifting out of transfer case N (Neutral)
on automatic transmission equipped vehicles, turning
the engine off may be required to avoid gear clash.
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the N
(Neutral) position without first fully engaging the
parking brake. The transfer case N (Neutral) position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move
despite the transmission position. The parking
brake should always be applied when the driver is
not in the vehicle.
CAUTION!

Cavity Fuse/Color Description
1 40 Amp Green HEVAC
2 40 Amp Green HBL (Rear Window Defroster)
3 40 Amp Green Exterior Lighting
4 40 Amp Green Radiator Fan
5 20 Amp Yellow Transmission
6 30 Amp Pink Starter
7 Open
8 40 Amp Green ABS Motor
9 20 Amp Yellow ASD
10 40 Amp Green HD/LP
11 Open IOD Storage
12 30 Amp Pink ABS Valve
7

Cavity Fuse/Color Description
29 Relay ASD
30 Relay A/C Clutch
31 Relay Transmission
32 Relay Starter
33 Relay ABS
34 Open
35 Relay Fog Lamp
36 Relay Horn
37 Relay Fuel Pump
38 Relay HBL (Rear Window Defroster)
39 Relay Front Differential Locker (Ru- bicon) or High Speed Fan
(2.4L Engines)
40 Relay Rear Differential Locker (Ru- bicon) or Low Speed Fan
(2.4L Engines)
308 MAINTAINING YOUR VEHICLE