fluids, lubricants JEEP WRANGLER 2009 JK / 3.G Owners Manual

If necessary, add fluid to restore to the proper indicated
level. With a clean cloth, wipe any spilled fluid from all
surfaces. Refer to “Fluids, Lubricants, and Genuine
Parts” in Section 7 for the correct fluid type.
PARKING BRAKE
NOTE:This vehicle is not equipped with a self-
adjusting parking brake system. Refer to the “Mainte-
nance Schedule” in Section 8 for the proper maintenance
intervals.
To set the parking brake, pull the lever up as firmly as
possible. When the parking brake is applied with the
ignition ON, the “Brake Warning Light” in the instru-
ment cluster will light. To release the parking brake, pull
up slightly, press the center button, then lower the lever
completely. NOTE:
The instrument cluster “Brake Warning Light”
indicates only that the parking brake is applied. You must
be sure the parking brake is fully applied before leaving
the vehicle.
Parking Brake
5
STARTING AND OPERATING 315

NOTE:Remember that everything put into or on the
trailer adds to the load on your vehicle. Also, additional
factory-installed options, or authorized dealer-installed
options, must be considered as part of the total load on
your vehicle. Refer to the Tire and Loading Information
placard in the “Tire Safety Information” section of this
manual for the maximum combined weight of occupants
and cargo for your vehicle.
Towing Requirements
To promote proper break-in of your new vehicle drive-
train components, the following guidelines are recom-
mended:
NOTE: Trailer towing requires special rear axle lubri-
cant. Refer to “Fluids, Lubricants, and Genuine Parts” in
Section 7 for the correct fluid type.
CAUTION!
•Avoid towing a trailer for the first 500 miles
(805 km) of vehicle operation. Doing so may dam-
age your vehicle.
WARNING!
Improper towing can lead to an injury accident.
Follow these guidelines to make your trailer towing
as safe as possible:
•Make certain that the load is secured in the trailer
and will not shift during travel. When trailering
cargo that is not fully secured, dynamic load shifts
can occur that may be difficult for the driver to
control. You could lose control of your vehicle and
have an accident.
(Continued)
376 STARTING AND OPERATING

▫Brake System ....................... 421
▫ Automatic Transmission — If Equipped .... 423
▫ Hydraulic Clutch Fluid — Manual
Transmission ....................... 426
▫ Manual Transmission — If Equipped ...... 426
▫ Transfer Case — If Equipped ............ 426
▫ Front/Rear Axle Fluid ................. 427
▫ Maintenance After Off-Road Driving ...... 428
▫ Appearance Care And Protection From
Corrosion .......................... 428
 Fuses .............................. 436
▫ Totally Integrated Power Module ......... 436
 Vehicle Storage ....................... 442
 Replacement Bulbs .................... 443 
Bulb Replacement ..................... 444
▫ Headlamp ......................... 444
▫ Front Park/Turn Signal ................ 445
▫ Front Side Marker .................... 445
▫ Front Fog Lamp ..................... 445
▫ Rear Tail, Stop, Turn Signal, And Backup
Lamp ............................. 446
▫ Center High-Mounted Stop Lamp
(CHMSL) .......................... 446
 Fluid Capacities ...................... 447
 Fluids, Lubricants And Genuine Parts ....... 448
▫ Engine ............................ 448
▫ Chassis ........................... 449
400 MAINTAINING YOUR VEHICLE

Cooling System — Drain, Flush, and Refill
If the engine coolant (antifreeze) is dirty and contains a
considerable amount of sediment, clean and flush with
reliable cooling system cleaner. Follow with a thorough
rinsing to remove all deposits and chemicals. Properly
dispose of the old engine coolant (antifreeze).
Refer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.
Selection Of Engine Coolant
Use only the manufacturer’s recommended engine cool-
ant (antifreeze). Refer to “Fluids, Lubricants, and Genu-
ine Parts” in this section for the correct fluid type.
CAUTION!
•Mixing of engine coolant (antifreeze) other than
the specified HOAT engine coolant (antifreeze)
may result in engine damage and may decrease
corrosion protection. If a non-HOAT engine cool-
ant (antifreeze) is introduced into the cooling
system in an emergency, it should be replaced with
the specified engine coolant (antifreeze) as soon as
possible.
•Do not use water alone or alcohol-based engine
coolant (antifreeze) products. Do not use addi-
tional rust inhibitors or antirust products, as they
may not be compatible with the antifreeze/engine
coolant (antifreeze) and may plug the radiator.(Continued)
7
MAINTAINING YOUR VEHICLE 417

Power Disc Brakes
Disc brakes do not require adjustment; however, several
hard stops during the break-in period are recommended
to seat the linings and wear off any foreign material.
Brake Master Cylinder
The fluid level in the master cylinders should be checked
whenever the vehicle is serviced. If necessary, add fluid
to bring level to the full level mark on the side of the
reservoir of the brake master cylinder. With disc brakes,
fluid level can be expected to fall as the brake pads wear.
If the brake fluid level is abnormally low, check system
for leaks.
Refer to “Fluids, Lubricants, and Genuine Parts” in this
section for the correct fluid type.
WARNING!
•Use only manufacturer’s recommended brake
fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in this section for the correct fluid type.
Using the wrong type of brake fluid can severely
damage your brake system and/or impair its per-
formance. The proper type of brake fluid for your
vehicle is also labeled on the original factory
installed hydraulic master cylinder reservoir.(Continued)
422 MAINTAINING YOUR VEHICLE

WARNING! (Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during hard
or prolonged braking, resulting in sudden brake
failure. This could result in a accident.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.(Continued)
WARNING! (Continued)
•Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in an accident.
Automatic Transmission — If Equipped
Selection of Lubricant
It is important that the proper lubricant is used in the
transmission to assure optimum transmission perfor-
mance. Use only manufacturer’s recommended transmis-
sion fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in this section for the correct fluid type. It is
important that the transmission fluid be maintained at
the prescribed level using the recommended fluid.
7
MAINTAINING YOUR VEHICLE 423

CAUTION!
Using a transmission fluid other than the manufac-
turer’s recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder. Using a transmission fluid other than the
manufacturer’s recommended fluid will result in
more frequent fluid and filter changes. Refer to
“Fluids, Lubricants, and Genuine Parts” in this sec-
tion for the correct fluid type.
Fluid Level Check — 42RLE
Check the fluid level while the transmission is at normal
operating temperature 180° F (82° C). This occurs after at
least 15 miles (25 km) of driving. At normal operating
temperature, the fluid cannot be held comfortably be-
tween the fingertips.
If the transmission overheats, a “HOTOIL” message will
be displayed in the odometer and a chime will sound.To properly check the automatic transmission fluid level,
the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
3. Fully apply the parking brake.
4. Place the shift lever momentarily into each gear posi-
tion ending with the shift lever in PARK.
5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the HOT
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that a solid coating of oil is seen
on both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube.
Do not overfill.After
424 MAINTAINING YOUR VEHICLE

CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
Hydraulic Clutch Fluid — Manual Transmission
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Manual Transmission — If Equipped
Selection of Lubricant
Use only manufacturer’s recommended manual trans-
mission fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in this section for the correct fluid type.
Fluid Level Check
Check the fluid level by removing the fill plug. The fluid
level should be between the bottom of the fill hole and a
point not more than 3/16 in (4.76 mm) below the bottom
of the hole.
Add fluid, if necessary, to maintain the proper level.
Frequency of Fluid Change
Under normal operating conditions, the fluid installed at
the factory will give satisfactory lubrication for the life of
the vehicle. Fluid changes are not necessary unless the
lubricant has become contaminated with water. If con-
taminated with water, the fluid should be changed
immediately.
Transfer Case — If Equipped
Fluid Level Check
The fluid level should be to the bottom edge of the fill
hole (A) when the vehicle is in a level position.
426 MAINTAINING YOUR VEHICLE

Adding Fluid
Fluid should be added only at filler hole until fluid
begins to run out of the hole.
Drain
First remove the fill plug (B), then the drain plug (C). The
recommended tightening torque for the drain and fill
plugs is 15 to 25 ft lbs (20 to 34 N·m).
CAUTION!
When replacing the plugs, do not overtighten them.
You could damage them and cause them to leak.
Selection of Lubricant
Use only manufacturer’s recommended fluid. Refer to
“Fluids, Lubricants, and Genuine Parts” in this section
for the correct fluid type.
Front/Rear Axle Fluid
Fluid Level Check
Lubricant should be at the bottom edge of the oil fill hole.
Adding Fluid
Add lubricant only at the fill hole and only to the level
specified above.
7
MAINTAINING YOUR VEHICLE 427

Selection of Lubricant
Use only manufacturer’s recommended fluid. Refer to
“Fluids, Lubricants, and Genuine Parts” in this section
for the correct fluid type.
Maintenance After Off-Road Driving
After extended operation in mud, sand or water, or
similar dirty conditions, have your brake drums, brake
linings, and axle joints inspected and cleaned as soon as
possible. This will prevent any abrasive material from
causing excessive wear or unpredictable braking action.
Following off-road usage, completely inspect the under-
body of your vehicle. Check the tires, body structure,
steering, suspension and exhaust system for damage.
Check the threaded fasteners for looseness, particularly
on the chassis, drivetrain components, steering and sus-
pension. Retighten, if required, to torque values specified
in the Service Manual. Also check for accumulations of
vegetation or brush that could become a fire hazard, orconceal damage to fuel lines, brake hoses, axle pinion
seals, and propeller shafts. Check the air conditioning
drain tube on the lower dash wall in the engine compart-
ment for mud or debris, and clean as required. A plugged
tube will adversely affect air conditioning performance.CAUTION!
Under frequent heavy-duty driving conditions,
change all lubricants, and lubricate body compo-
nents more often than in normal service to prevent
excessive wear.
Appearance Care and Protection from Corrosion
Protection of Body and Paint from Corrosion
Vehicle body care requirements vary according to geo-
graphic locations and usage. Chemicals that make roads
passable in snow and ice, and those that are sprayed on
trees and road surfaces during other seasons, are highly
428 MAINTAINING YOUR VEHICLE