Brake JEEP WRANGLER 2012 JK / 3.G Repair Manual

SHIFT LEVER OVERRIDE
If a malfunction occurs and the shift lever cannot be
moved out of the PARK position, you can use the
following procedure to temporarily move the shift lever:
1. Firmly apply the parking brake.
2. Turn the ignition to the ON/RUN position without
starting the engine (engine Off).
3. Using a screwdriver or similar tool, carefully remove
the shift lever override access cover, located on the
PRNDL bezel.4. Press and maintain firm pressure on the brake pedal.
5. Using the screwdriver or similar tool, reach into the
opening and press and hold the shift lever override.
6. Move the shift lever to NEUTRAL.
7. The vehicle may then be started in NEUTRAL.
8. Reinstall the shift lever override access cover.
Shift Lever Override Access Cover6
WHAT TO DO IN EMERGENCIES 507

▫Brake System ....................... 535
▫ Automatic Transmission – If Equipped ..... 537
▫ Hydraulic Clutch Fluid – Manual
Transmission ....................... 539
▫ Manual Transmission – If Equipped ....... 539
▫ Transfer Case ....................... 540
▫ Front/Rear Axle Fluid ................. 541
▫ Appearance Care And Protection From
Corrosion .......................... 541
 Fuses .............................. 549
▫ Totally Integrated Power Module ......... 549
 Vehicle Storage ....................... 554
 Replacement Bulbs .................... 555 
Bulb Replacement ..................... 556
▫ Headlamp ......................... 556
▫ Front Park/Turn Signal ................ 557
▫ Front Side Marker .................... 557
▫ Front Fog Lamp ..................... 557
▫ Rear Tail, Stop, Turn Signal, And Backup
Lamp ............................. 558
▫ Center High-Mounted Stop Lamp
(CHMSL) .......................... 558
 Fluid Capacities ...................... 559
 Fluids, Lubricants And Genuine Parts ....... 560
▫ Engine ............................ 560
▫ Chassis ........................... 561
512 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT — 3.6L
1 — Integrated Power Module (Fuses)6 — Washer Fluid Reservoir
2 — Battery 7 — Engine Coolant Reservoir
3 — Engine Oil Dipstick 8 — Air Cleaner Filter
4 — Engine Oil Fill 9 — Coolant Pressure Cap
5 — Brake Fluid Reservoir 10 — Power Steering Fluid Reservoir
7
MAINTAINING YOUR VEHICLE 513

•Make sure that the radiator and coolant recovery
bottle hoses are not kinked or obstructed.
•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
•Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory cooling performance, poor gas
mileage, and increased emissions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You would not have your full
braking capacity in an emergency.
Power Disc Brakes
Disc brakes do not require adjustment; however, several
hard stops during the break-in period are recommended
to seat the linings and wear off any foreign material.
Brake Master Cylinder
The fluid level in the master cylinders should be checked
whenever the vehicle is serviced. If necessary, add fluid
to bring level to the full level mark on the side of the
reservoir of the brake master cylinder. With disc brakes,
7
MAINTAINING YOUR VEHICLE 535

fluid level can be expected to fall as the brake pads wear.
If the brake fluid level is abnormally low, check system
for leaks.
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for further information.
WARNING!
•Use only manufacturer’s recommended brake
fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further
information. Using the wrong type of brake fluid
can severely damage your brake system and/or
impair its performance. The proper type of brake
fluid for your vehicle is also identified on the
original factory installed hydraulic master cylin-
der reservoir.(Continued)
WARNING! (Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during hard
or prolonged braking, resulting in sudden brake
failure. This could result in a collision.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.(Continued)
536 MAINTAINING YOUR VEHICLE

WARNING! (Continued)
•Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in a collision.
Automatic Transmission – If Equipped
Selection Of Lubricant
It is important that the proper lubricant is used in the
transmission to assure optimum transmission perfor-
mance. Use only manufacturer’s recommended transmis-
sion fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further informa-
tion. It is important that the transmission fluid be main-
tained at the prescribed level using the recommended
fluid.
CAUTION!
Using a transmission fluid other than the manufac-
turer’s recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder. Using a transmission fluid other than the
manufacturer’s recommended fluid will require
more frequent fluid and filter changes. Refer to
“Fluids, Lubricants, and Genuine Parts” in “Main-
taining Your Vehicle” for further information.
Special Additives
Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid addi-
tives to the transmission. The only exception to this
policy is the use of special dyes to aid in detecting fluid
leaks. In addition, avoid using transmission sealers as
they may adversely affect seals.
7
MAINTAINING YOUR VEHICLE 537

CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
Fluid Level Check
Check the fluid level while the transmission is at normal
operating temperature 180° F (82° C). This occurs after at
least 15 miles (25 km) of driving. At normal operating
temperature, the fluid cannot be held comfortably be-
tween the fingertips.
To properly check the automatic transmission fluid level,
the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.3. Fully apply the parking brake.
4. Place the shift lever momentarily into each gear posi-
tion ending with the shift lever in PARK.
5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the HOT
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that a solid coating of oil is seen
on both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube.
Do not overfill.After
adding any quantity of oil through the dipstick tube, wait
a minimum of two minutes for the oil to fully drain into
the transmission before rechecking the fluid level.
NOTE: If it is necessary to check the transmission below
the operating temperature, the fluid level should be
between the two cold (lower) holes on the dipstick with
538 MAINTAINING YOUR VEHICLE

the fluid at approximately 80° F (27° C). If the fluid level
is correctly established at 80° F (27° C), it should be
between the HOT (upper) reference holes when the
transmission reaches 180° F (82° C). Remember it is best
to check the level at the normal operating temperature.
CAUTION!
Be aware that if the fluid temperature is below 50° F
(10° C), it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading.
7. Check for leaks. Release the parking brake.
NOTE: To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make
certain that the dipstick cap is properly reseated. It is normal for the dipstick cap to spring back slightly from
its fully seated position, as long as its seal remains
engaged in the dipstick tube.
Hydraulic Clutch Fluid – Manual Transmission
The clutch hydraulic system is fed by a segregated
volume of fluid within the brake system master cylinder
reservoir. In the event of leakage or wear, use only
manufacturer’s recommended brake fluid, refer to “Flu-
ids, Lubricants, and Genuine Parts” in “Maintaining Your
Vehicle” for further information.
Manual Transmission – If Equipped
Selection Of Lubricant
Use only manufacturer’s recommended manual trans-
mission fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further
information.7
MAINTAINING YOUR VEHICLE 539

Wheel And Wheel Trim Care
•
All wheels and wheel trim, especially aluminum and
chrome plated wheels, should be cleaned regularly
with a mild soap and water to prevent corrosion.
•To remove heavy soil and/or excessive brake dust, use
MOPARWheel Cleaner or equivalent or select a
non-abrasive, non-acidic cleaner.
CAUTION!
Do not use scouring pads, steel wool, a bristle brush,
or metal polishes. Do not use oven cleaner. These
products may damage the wheel’s protective finish.
Avoid automatic car washes that use acidic solutions
or harsh brushes that may damage the wheel’s pro-
tective finish. Only MOPAR Wheel Cleaner or
equivalent is recommended.
Interior Care
Use MOPAR Total Clean or equivalent to clean fabric
upholstery and carpeting.
Interior Trim should be cleaned starting with a damp
cloth, a damp cloth with MOPAR Total Clean or equiva-
lent, then MOPAR Spot & Stain Remover or equivalent
if absolutely necessary. Do not use harsh cleaners or
Armor All. Use MOPAR Total Clean or equivalent to
clean vinyl upholstery.
WARNING!
Do not use volatile solvents for cleaning purposes.
Many are potentially flammable and, if used in
closed areas, they may cause respiratory harm.
544 MAINTAINING YOUR VEHICLE

FUSES
Totally Integrated Power Module
The Totally Integrated Power Module is located in the
engine compartment near the battery. This center contains
cartridge fuses, mini fuses and relays. A label that identi-
fies each component is printed on the inside of the cover.
Cavity CartridgeFuseMini
Fuse Description
J1 — —
J2 30 Amp Pink Transfer Case Module
J3 — —
J4 25 Amp Natural Driver Door Node
J5 25 Amp Natural Passenger Door Node
J6 40 Amp Green Anti-Lock Brake
System (ABS) Pump/
Stability Control
System
J7 30 Amp Pink Anti-Lock Brake
System (ABS) Valve/
Stability Control
System
J8 — —
Totally Integrated Power Module
7
MAINTAINING YOUR VEHICLE 549