change wheel KIA CARNIVAL 2007 Workshop Manual

2007 > 2.7L V6 GASOLINE >
INSPECTION
FUNCTION AND OPERATION PRICIPLE
Camshaft Position Sensor (CMPS) is a hall sensor and detects the camshaft position by using a hall element. It is
related with Crankshaft Position Sensor (CKPS) and detects the piston position of each cylinder which the CKPS can't
detect. The two CMPS are installed on engine head cover of bank 1 and 2 and uses a target wheel installed on the
camshaft. This sensor has a hall - effect IC which output voltage changes when magnetic field is made on the IC with
current flow.

accelerating around a cornerSee DS group - driveshaft.
Front suspension noise - A squeak,
creak, or rattle noise - occurs mostly
over bumps or rough roads Steering components
Loose or bent front struts or shock
absorbers
Damaged spring or spring mounts
Damaged or worn arm bushings
Worn or damaged stabilizer bar
bushing or linksGo to detailed test A.
Groaning or grinding - noise from the
front strut, occurs when driving on
bumpy roads or turning the vehicle Uneven seating surface between the
insulator and panel by the burrs
around the strut insulator mounting
bolts and the insulator boltes
mounting holesRepair or install a new parts as
necessary.
Rear suspension noise - a squeak,
creak or rattle noise - occurs mostly
over bumps or rough roads Loose or bent rear shock absorbers
Damaged spring or spring mounts
Damaged or worn control arm
bushingsGo to detailed test B.
Shudder - occurs during acceleration
from a slow speed or stop Rear axle assembly mis - positioned
Damaged or worn front suspension
componentsCheck the axle mounts and rear
suspension for damage or wear.
Repair as necessary.
Check for a loose stabilizer bar,
damaged or loose strut/strut bushings
or loose or worn ball joints. Inspect
the steering linkage for wear or
damage. Repair or Install new
components as necessary.
Shimmy - most noticeable on
coast/deceleration - also hard steering
condition Excessive positive caster
Check the caster alignment angle.
Correct as necessary.
Tire noise - hum/moan at constant
speeds Abnormal wear patterns
Spin the tire and Check for tire wear.
Install a new tire as necessary.
Inspect for damaged/worn suspension
components. Perform wheel
alignment.
Tire noise - noise tone lowers as the
vehicle speed is lowered Out- of- balance tire
Balance the tire and road test. Install
a new tire as necessary.
Tire noise - ticking noise, change with
speed Nail puncture or stone in tire tread
Inspect the tire. Repair or replace as
necessary.
Wheel and tire - vibration and noise
concern is directly related to vehicle
speed and is not affected by
acceleration, coasting or decelerating Damaged or worn tire
Go to detailed test C.
Tire wobble or shudder - occurs at
lower speeds Damaged wheel bearings
Spin the tire and check for abnormal
wheel bearing play or roughness.
Adjust or Install new wheel bearings
as necessary.
See DS group - front/rear axle.
Damaged wheel Inspect the wheel for damage. Install
a new wheel as necessary.
Damaged or worn suspension
components Inspect the suspension components
for wear or damage. Repair as
necessary.

2007 > 2.7L V6 GASOLINE >
WHEEL ALIGNMENT
When using commercially available computerized four wheel alignment equipment (caster, camber, toe) to inspect the
front wheel alignment, always position the car on a level surface with the front wheels facing straight ahead.
Prior to inspection, make sure that the front suspension and steering system are in normal operating condition and
that the wheels and tires face straight ahead and the tires are inflated to the specified pressure.
TOE
Toe is a measurement of how much the front of the wheels are turned in or out from the straight- ahead position.
Item Description
A - B < 0 Positive (+) toe (toe in)
A - B > 0 Negative ( - ) toe (toe out)
When the wheels are turned in toward the front of the vehicle, toe is positive (+) (toe in). When the wheels are turned
out toward the front of the vehicle, toe is negative(- ) (toe out). Toe is measured in degrees, from side to side, and
totaled.
[FRONT]
Toe- in(B - A or angle a+b) is adjusted by turning the tie rod turnbuckles. Toe- in on the left front wheel can be reduced
by turning the tie rod toward the rear of the car. Toe- in change is adjusted by turning the tie rods for the right and left
heels simultaneously at the same amount as follows.
Standard value :
Toe- in (B- A) mm (in) : 0 ± 2 (0 ± 0.0787)
a. Toe- in adjustment should be made by turning the right and left tie rods at the same amount.
b. When adjusting toe - in, loosen the outer bellows clip to prevent twisting the bellows.
c. After the adjustment, tighten the tie rod end lock nuts firmly and reinstall the bellows clip.
d. Adjust each toe - in to be the range of ±1mm.
Tie rod(A) Specified torque Nm (kgf.m, lb - ft) :
70 ~ 80 (7 ~ 8, 50.6 ~ 57.8)

a.During air bleeding, replenish the fluid supply so that the level never falls below the lower position of the
filter.
b. If air bleeding is done while the vehicle is idling, the air will be broken up and absorbed into the fluid. Be
sure to do the bleeding only while cranking.
c. Reinstall the fuel pump fuse, and start the engine(idling).
d. Turn the steering wheel to the left and the right until there are no air bubbles in the oil reservoir.
Do not hold the steering wheel turned all the way to either side for more than ten seconds.
e. Confirm that the fluid is not milky, and that the level is up to the position specified on the level gauge.
f. Confirm that there is little change in the surface o the fluid when the steering wheel is turned left and right.
a. If the surface of the fluid changes considerably, air bleeding should be done again.
b. If the fluid level rises suddenly when the engine is stopped, it indicates that there is still air in the
system.
c. If there is air in the system, a jingling noise may be heard from the pump and the control valve
may also produce unusual noises. Air in the system will shorten the life of the pump and other
parts.
OIL PUMP PRESSURE TEST (OIL PUMP RELIEF PRESSURE)
1.Disconnect the pressure hose from the oil pump. Connect the special tool between the oil pump and pressure hose
as illustrated.
2. Bleed the air, and then start the engine and turn the steering wheel several times so that the fluid temperature
rises to approximately 50°C (122°F).
3. Set the engine speed to 1,000 rpm.
4. Close the shut- off valve of the special tool and measure the fluid pressure to confirm that it is within the range.
standard vaule :
Relief pressure: 90 +3/- 2 kgf/cm²
Don’t keep the shut- off valve on the pressure gauge closed for longer than seconds.

c.Stop lamp switch circuit.
d. Check the hydraulic circuit for leakage.
Communication with Scan tool is not possible.
(Communication with any system is not possible) a.
Power source circuit
b. Diagnosis line
Communication with Scan tool is not possible.
(Communication with ABS only is not possible) a.
Power source circuit
b. Diagnosis line
c. HECU
When ignition key is turned ON (engine OFF), the ABS
warning lamp does not light up. a.
ABS warning lamp circuit
b. HECU
Even after the engine is started, the ABS warning lamp
remains ON. a.
ABS warning lamp circuit
b. HECU
During ABS operation, the brake pedal may vibrate or may not be able to be depressed. Such phenomena are
due to intermittent changes in hydraulic pressure inside the brake line to prevent the wheels from locking and is
not an abnormality.
DETECTING CONDITION
Trouble Symptoms Possible Cause
Brake operation varies depending on driving conditions and road
surface conditions, so diagnosis can be difficult.However if a normal
DTC is displayed, check the following probable cause. When the
problem is still occurring, replace the ABS control module. a.
Inoperative power source circuit
b. Inoperative wheel speed sensor circuit
c. Inoperative hydraulic circuit for leakage
d. Inoperative HECU
INSPECTION PROCEDURES
DTC INSPECTION
1. Connect the Scan Tool with the data link connector and turn the ignition switch ON.
2. Verify that the system is operating to specifications.
Is the system operating to specifications ?
▶ Check the power source circuit.
▶ Erase the DTC and recheck using Scan Tool.
CHECK THE POWER SOURCE CIRCUIT.
1. Disconnect the connector from the ABS control module.
2. Turn the ignition switch ON, measure the voltage between terminal 18 of the ABS control module harness side
connector and body ground.
Specification: approximately B+
Is the voltage within specification?
▶ Check the ground circuit.
▶ Check the harness or connector between the fuse (10A) in the engine compartment junction block and the ABS
control module. Repair if necessary.

2.Compare the change of the output voltage of the wheel speed sensor to the normal change of the output voltage
as shown below.
a.V_low : 0.44 V ~ 0.63 V
b. V_high : 0.885 V ~ 1.26 V
c. Frequency range : 1~2,500 Hz

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Remove the rear wheel speed sensor mounting bolt (A).
2.Remove the rear seat side pad then disconnect the rear wheel speed sensor connector (A).
INSPECTION
1.Measure the output voltage between the terminal of the wheel speed sensor and the body ground.
In order to protect the wheel speed sensor, when measuring output voltage, a 75Ω resistor must be used as
shown.
2. Compare the change of the output voltage of the wheel speed sensor to the normal change of the output voltage
as shown below.

2007 > 2.7L V6 GASOLINE >
description of ESP
Optimum driving safety now has a name : ESP, the Electronic Stability Control.
ESP recognizes critical driving conditions, such as panic reactions in dangerous situations, and stabilizes the vehicle
by wheel- individual braking and engine control intervention with no needfor actuating the brake or the gas pedal.
ESP adds a further function known as Active Yaw Control (AYC) to the ABS, TCS, EBD and ESP functions. Whereas
the ABS/TCS function controls wheel slip during braking and acceleration and, thus, mainly intervenes in the
longitudinal dynamics of the vehicle, active yaw control stabilizes the vehicle about its vertical axis.
This is achieved by wheel individual brake intervention and adaptation of the momentary engine torque with no need
for any action to be taken by the driver.
ESC essentially consists of three assemblies : the sensors, the electronic control unit and the actuators.
Of course, the stability control feature works under all driving and operating conditions. Under certain driving
conditions, the ABS/TCS function can be activated simultaneously with the ESP function in response to a command
by the driver.
In the event of a failure of the stability control function, the basic safety function, ABS, is still maintained.
DESCRIPTION OF ESP CONTROL
ESP system includes ABS/EBD, TCS and AYC (Active yaw control) function.
ABS/EBD function : The ECU changes the active sensor signal (current shift) coming from the four wheel sensors to
the square waveform.By using the input of above signals, the ECU calculates the vehicle speed and the acceleration
& deceleration of the four wheels.And, the ECU judges whether the ABS/EBD should be actuated or not.
TCS function prevents the wheel slip of drive direction by adding the brake pressure and engine torque reduction via
CAN communication.TCS function uses the wheel speed sensor signal to determine the wheel slip as far as ABS
function.
AYC function prevents unstable maneuver of the vehicle. To determine the vehicle maneuver, AYC function uses the
maneuver sensor signals(Yaw Rate Sensor, Lateral Acceleration Sensor, Steering Wheel Angle Sensor).If vehicle
maneuver is unstable (Over Steer or Under Steer), AYC function applies the brake pressure on certain wheel, and
send engine torque reduction signal by CAN.
After the key - on, the ECU continually diagnoses the system failure. (self- diagnosis)If the system failure is detected,
the ECU informs driver of the system failure through the BRAKE/ABS/ESP warning lamp. (fail- safe warning)

2007 > 2.7L V6 GASOLINE >
DESCRIPTION
GENERAL DATA
The steering angle speed sensor detects the angle of the steering wheel in order to which direction a user chooses.
MEASUREING PRINCIPLE
A non contact, analog angle sensor carrying out absolute measuring by the use of the Anisotropic - Magneto- Resistive
effect (AMR).Measuring of the absolute angle by means of a toothed measuring gear with magnetic properties in
combination with different ratios. Corresponding AMR elements that change their electrical resistance according to the
magnetic field direction detect the angle position of the measuring gears.A micro- controller decodes the measured
voltage signals after A/D converting with the help of a mathematical function. Output of the digital angle value and
velocity via CAN- interface.
SPECIFICATION
Description Specification
Operating voltage 8~16 V
Operating temperature - 40 ~ 85 °C
Current consumption Max.150 mA
Steering angle velocity Max. ±2000 °/sec
Connection delay time t < 200 ms
Reverse voltage - 13.5 V
Measuring range Angle
- 780 ° ~ 779 °
Angular velocity 0~ 1016 °/s
Nonlinearity angle - 2.5 ° ~ +2.5 °
Hysteresis angle 0 ° ~ 5 °
Rotational friction torque measuring 10 °/s
CIRCUIT DIAGRAM( STEERING WHEEL SPEED ANGLE SENSOR)
STEERING ANGLE SENSOR (SAS) calibration
1.PURPOSE OF calibration
a. On vehicle control, an ESP analyzes the intention of the driver.
b. An ESP recognizes a steering angle which a driver rotates through the steering angle sensor.

b.When the multifunction switch is not in postion headlamps turned on or autolight
c. 20 mn after the driver door is open
d. 20mn after IGN leaves the positions RUN to ACC or OFF
e. If IPM receives RKE "LOCK" command two times
3. Escort function enables only "Head Lamp Low Beam", so Park/Tail lamp should be turned off when driver door is
opened at key out (Battery Saver function).
4. Functional Diagram
Interior Lighting Functions
Room Lamps
1.The room lamps are can be controlled manually using the 3 - state (ON, DOOR, OFF) switch or by the Rear Area
Module (RAM). A main switch, located to the left of the steering wheel, is used as a master control switch. The
operating logic of the lamps will vary based on the position of the main switch ON, DOOR, or OFF).
2. Working conditions
a. The functioning depends on the key position in the key cylinder (OFF, ACC, RUN or START)
b. When the key goes in RUN or START position while the room lamps are decaying, then the room lamps are
turned off immediately.
c. When the Ignition key position is RUN or START and the last door is closed then the room lamps are OFF.
d. If the room lamps have been activated using the RKE UNLOCK function, and the ignition switch is turned to the
RUN or START position, the room lamps will be immediately turned OFF..
e. If the Ignition sw status is in RUN or START and Unlock information occurs, then the room lamp status is not
changed.
f. When the system enters to ARM WAIT mode by Remote Key or Mechanical cylinder lock switches the Room
lamp should be turned off immediately.
g. If there is RKE Lock signal at any door open, all doors should be locked first and wait for the all door close. No
action is taken while the Open Door status is OPEN and the doors are locked. Then when Open Door status
changes from OPEN to CLOSE, Room lamps will be OFF immediately.
h. The 30sec timer does not depend on the key reminder status.
i. If the main switch is changed to ON from DOOR after 20minute lamp OFF, all the lamps are turned ON.
j. If the Open Door status changes from OPEN to CLOSE (all doors close) when ignition switch is on RUN
position, room lamps and door courtesy lamps should turn off immediately (Do not decay off).
k. After 20minute Room Lamp OFF at door open, Room lamps are turned ON again when:
a. One of the door open switch's status changes. (Open to Close or Close to Open)
b. Ignition key is in RUN or START Position.
c. Receiving an UNLOCK event while a door is open and Main Room Lamp Switch is in the DOOR position.
l. For the room lamps, when the 20m timer is running and any of the side doors is opened the timer is restarted.
3. Functional Diagram