sunroof KIA CARNIVAL 2007 Workshop Manual

2007 > 2.7L V6 GASOLINE >
TROUBLESHOOTING
Symptom Suspect AreaRemedy (See page)
Water leaks from sunroof Dirt accumulated in drain tube Clear dirt inside of drain
Clogged drain tube Blow air into drain to remove dirt
Broken or dislocated drain tube, defective
Or cracked clip Check tube installation and
Flange contact
Deteriorated roof lid weatherstrip Replace
Excessive roof lid - to- body clearance and
Improperly fitted weatherstrip Adjust
Wind noise around sunroof Loose or deformed deflector, gaps
In body work Retighten adjust or replace
Sunroof lid makes a noise when
moveing Foreign particles lodged in guide rail
Check drive cable and guide
Rails for foreign particles
Loose guide rails and lid Retighten
Motor runs but sunroof does not
move or moves only partially Foreign particles lodged in guide rail
Check drive cable and guide
Rails for foreign particles
Incorrect engagement of motor pinion
With drive cable Check for loose motor installation
And damaged pinion
Decrease in motor`s clutch slipping force Adjust
Increased sunroof sliding resistance
Or interference of sunroof with drive
cables, weatherstrip, etc. due to
maladjustment of sunroof Adjust or replace
Noise in motor (clutch slipping
Noise from motor when sunroof
Is fully opened or closed is not
An unusual noise Incorrect engagement of motor pinion
With drive cable
Check pinion installation and
Retighten motor
Worn out or damaged motor pinion bearing Replace motor assembly
Worn out or deformed drive cable Replace
Door glass fails to operate
Up and down Incorrect window glass installation
Adjust position
Damaged or faulty regulator arm or regulator Correct or replace
Door does not open or close
completely Incorrect door installation
Adjust position
Defective door check assembly Correct or replace
Door hinge requires grease Apply grease
Hood does not open or close
completely Striker and latch not properly aligned
Adjust
Incorrectly installed hood Adjust
Incorrect hood bumper height Adjust
Water leak through windshield
end rear window Defective seal
Fill with sealant
Defective flange Correct

Sun Roof Relay Coil
This function defines the condition for switching on or off power feed to sun roof relay coil. This function is available in
RUN position and during after run timer ON.
Power Window Timer
This function defines the conditions for allowing use of power windows, quarter glass, and feed to sunroof relay coil.
Sliding Doors Power Windows
1.Working Conditions
This function is available when ignition key is in RUN position and for 30sec after end of RUN. Window operation
will be canceled if the driver or assist door is opened during the 30sec period after the key is turned from RUN to
ACC or OFF position..
2. Functional Diagram
Power Sliding Door & Power Tailgate
1.Description
There are two sliding doors and one tailgate in the vehicle. A switch is fitted at each B- pillar to permit Power
Sliding Door activation.. For the tailgate, there is also one push button switch. These switches are used to send an
signal of 200 ms minimum to the PSD module (or PTG module).
2. Functional Diagram

18Rear fog lamp ON/OFF
19 Front fog lamp ON/OFF
20 Park tail lamp ON/OFF
21 Main room lamp ON/OFF
22 Main room lamp door ON/OFF
23 Left turn signal ON/OFF
24 Right turn signal ON/OFF
25 Front wiper low speed(from rain sensor) ON/OFF
26 Front wiper low speed switch(from multi function switch) ON/OFF
27 Front wiper high speed(from rain sensor) ON/OFF
28 Front wiper high speed switch(from multi function switch) ON/OFF
29 Rear wiper low speed switch ON/OFF
30 Rear wiper intermittent switch ON/OFF
31 Front wiper intermittent switch ON/OFF
32 Front washer ON/OFF
33 Rear washer ON/OFF
34 Windshield defog ON/OFF
35 Rear defog ON/OFF
36 Parking brake ON/OFF
37 Hazard switch ON/OFF
38 Seat- belt ON/OFF
39 VAS ON/OFF
40 Front wiper mist switch ON/OFF
41 Sunroof open(When operating) OPEN/CLOSED
42 PSD PTG on/off switch signal ON/OFF
43 Flash to pass ON/OFF
44 Ignition key reminder INSERTED/NOT INSERTED
45 LH PSD open/close(Over head console) ON/OFF
46 PTG open/close(Over head console) ON/OFF
47 RH PSD open/close(Over head console) ON/OFF
48 Crash sensor input from airbag unit ON/OFF
49 Adjustable pedal backward ON/OFF
50 Adjustable pedal forward ON/OFF
51 IGN1 ON/OFF
52 IGN2 ON/OFF
53 ACC ON/OFF
54 MTS unlock input ON/OFF
55 Hood Open switch OPEN/CLOSED
FAM (Front Area Module) No. Input switch Unit

2Rear Defog Switch Indicator Output ON/OFFContinuously ON
3 Rear Fog Lamp Switch Indicator Output ON/OFFContinuously ON
4 VAS Switch Indicator Output ON/OFFContinuously ON
5 Back Up Signal Output ON/OFFContinuously ON
6 Micro Burglar Relay Drive Output ON/OFFContinuously ON
7 Ignition Key Hole Illumination ON/OFFContinuously ON
8 Adjustable Pedal On Off Signal Output ON/OFFContinuously ON
9 Power Feed To Sunroof Relay Coil ON/OFFContinuously ON
10 Horn Relay Drive ON/OFF0.5 sec ON then OFF
11 Sound Mute Signal Output ON/OFFContinuously ON
12 Panel Lights Trip Computer Output ON/OFFContinuously ON
13 Micro MTS Burglar Alarm Output ON/OFFContinuously ON
14 Auto Light Sensor 5V Ref ON/OFFContinuously ON
15 Burglar Alarm Indicator ON/OFFContinuously ON
16 AV Tail Output ON/OFFContinuously ON
17 VAS ON/OFFOne Issue of voice alarm
message
18 Chime ON/OFFContinuously ON with 0.6
sec period
FAM ACTUATOR LIST No. Description ValueControl
1 Front Washer ON/OFF1 sec ON then OFF (once)
2 Rear Washer ON/OFF2 sec ON then OFF (once)
3 Right Headlamp High ON/OFFContinuously ON
4 Right Headlamp Low ON/OFFContinuously ON
5 Right Lamp Park ON/OFFContinuously ON
6 Right Fog Lamp ON/OFFContinuously ON
7 Right Turn Signal ON/OFFContiuously ON with (80 +/ -
5) cycles per minute, Duty: 50%
8 Left Headlamp High ON/OFFContinuously ON
9 Left Headlamp Low ON/OFFContinuously ON
10 Left Lamp Park ON/OFFContinuously ON
11 Left Fog Lamp ON/OFFContinuously ON
12 Left Turn Signal ON/OFFContiuously ON with (80 +/ -
5) cycles per minute, Duty: 50%
13 IGN2 Control ON/OFFContinuously ON
14 Windshield Defog Timer ON/OFFContinuously ON
15 Wiper On Off ON/OFFContinuously ON
16 Wiper Low speed ON/OFF3 wiping with LOW speed
17 Wiper High speed ON/OFF3 wiping with HIGH speed

3.Installation is the reverse of removal.
SUNROOF ASSEMBLY REPLACEMENT
1.Remove the follows parts.
a. Front and rear door scuff trim.
b. Center upper and lower pillar trim.
c. Headliner.
d. Sunroof glass.
2. Disconnect the drain tubes (A).
3. After loosening the mounting bolts and nuts, remove the sunroof assembly (B).
a.Take care not to scratch the interior trims and other parts.
4. Installation is the reverse of removal.

SUNSHADE AND DRIP RAIL REPLACEMENT
1.Remove the sunroof assembly.
2. Remove the drip link (A) and sunshade stopper (B).
3. Remove the sunshade (C) and drip rail (D).

4.Installation is the reverse of removal.
GUIDE ASSEMBLY REPLACEMENT
1.Remove the sunroof assembly.
2. Remove a guide assembly (A) after lowering a guide thoroughly by pushing a slide (B) to rear.
3.Remove the guide (A) and slide (B).

3.After moving the slide 5mm forward, release the switch just momentarily.
a. If the operation above is normal condition, the sunroof opens and closes.
4. When the sunroof is closed completely, turn OFF the UP switch initialize the motor completely.
WHEN TO INITIALIZE THE MOTOR
1.First operation the vehicle after manufactured it.
2. Initial value is erased or damaged because of short power electric discharge during operation
3. After using the manual handle.
OPERATING THE SUNROOF EMERGENCY HANDLE
1.Use the sunroof emergency handle to close and open the sunroof manually for the following case only.
a. To close the sunroof before driving a vehicle in a rainy day or on the highway if the sunroof cannot be closed
due to failure of the sunroof motor or controller.
2. Operating method
a. Remove the overhead console
b. Push the emergency handle up into the hexagonal drive (A) of the sunroof motor. You must push hard enough
to disengage the motor clutch; otherwise the emergency handle will slip due to incomplete fit in the motor.
c. Carefully turn the emergency handle clockwise to close the sunroof.
d. After closing the sunroof, wiggle the handle back and forth as you remove the tool from the motor, to ensure the
motor clutch reengages.
e. A 5mm hex socket may be used in place of the emergency handle, with a” Speeder” type handle.
a.Do not use power tools to operate the sunroof.
b. Damage to the components may occur.

2007 > 2.7L V6 GASOLINE >
INSPECTION
1.Disconnect the negative ( - ) battery terminal.
2. Remove the lens and open the sunglass case cover from the overhead console then remove the 2 screws holding
the overhead console. And disconnect the connector then remove the overhead console lamp assembly from the
headliner.
3.Check for continuity between the terminals. If the continuity is not as specified, replace the sunroof switch.

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
1.Disconnect the negative ( - ) battery terminal.
2. Remove the overhead console and loosen sunroof motor bracket (A) mounting bolts (4EA).
3.Remove sunroof motor mounting screw (3EA) and disconnect connector (10pin). And then remove the sun roof
motor.
RESETTING THE SUNROOF
Whenever the vehicle battery is disconnected or discharged, or you use the emergency handle to operate the sunroof,
you have to reset your sunroof system as follows :
1. Turn the ignition key to the ON position. Press and hold the TILT UP button more than 15s until the sunroof has
tilted upward/downward slightly.
2. When this is complete, Press and hold the TILT UP button once again until the sunroof has raised above and
returned to the maximum TILT UP position.
When this is complete, the sunroof system is reset.