steering KIA CEED 2011 Workshop Manual

725
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - 1.6 DIESEL ENGINE
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Engine oil and For Europe R Every 15,000 km (10,000 miles) or 6 months A, B, C, F, G,
engine oil filter Except Europe R Every 5,000 km (3,000 miles) or 6 months H, I, J, K, L
Air cleaner filter R C, E
Manual transaxle fluid (if equipped) R Every 120,000 km (80,000 miles) C, D, E, G, H, I, K
Automatic transaxle fluid For Europe R Every 90,000 km (60,000 miles) A, C, D, E, F,
(if equipped) Except Europe R Every 100,000 km (62,500 miles) G, H, I, K
Steering gear rack, linkage and boots I C, D, E, F, G
Inspect more frequently
depending on the condition
Replace more frequently
depending on the condition
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729
Maintenance
Automatic transaxle fluid (if equipped)
The fluid level should be in the "HOT"
range of the dipstick, after the engine
and transaxle are at normal operating
temperature. Check the automatic
transaxle fluid level with the engine run-
ning and the transaxle in neutral, with the
parking brake properly applied. Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately. Brake fluid
Check brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4specification.Parking brake
Inspect the parking brake system includ-
ing the parking brake pedal and cables.
Brake discs, pads, calipers and
rotors
Check the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage. Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts. Drive shafts and boots
Check the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.
Air conditioning refrigerant (if equipped)
Check the air conditioning lines and con-
nections for leakage and damage.
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753
Maintenance
Tire replacement
If the tire is worn evenly, a tread wear indicator will appear as a solid band
across the tread. This shows there isless than 1.6 mm (1/16 inch) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire.
1LDA5026
Tread wear indicatorWARNING - Replacing
tires
To reduce the chance or serious
or fatal injuries from an acci-
dent caused by tire failure or
loss of vehicle control:
 Replace tires that are worn, show uneven wear, or are
damaged. Worn tires can
cause loss of braking effec-
tiveness, steering control, andtraction.
 Do not drive your vehicle with too little or too much pressure
in your tires. This can lead to
uneven wear and tire failure.
 When replacing tires, never mix radial and bias-ply tires
on the same car. You must
replace all tires (including the
spare) if moving from radial to
bias-ply tires.
(Continued)(Continued)
 Using tires and wheel otherthan the recommended sizes
could cause unusual handling
characteristics and poor vehi-
cle control, resulting in a seri-ous accident.
 Wheels that do not meet KIA’s specifications may fit poorly
and result in damage to the
vehicle or unusual handling
and poor vehicle control.
 The ABS works by comparing the speed of the wheels. Tire
size can affect wheel speed.
When replacing tires, all 4
tires must use the same size
originally supplied with the
vehicle. Using tires of a differ-
ent size can cause the ABS
(Anti-lock Brake System) and
ESP (Electronic Stability
Program) to work irregularly.(if equipped)
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765
Maintenance
Description Fuse rating Protected componentA/BAG IND 10A Air bag indicatorCLUSTER 10A Cluster, TPMS A/BAG 15A Air bag
TAIL RH 10A Tail light (right) TAIL LH 10A Tail light (left) MDPS 15A Motor driven power steering
RR_P/OUTLET 15A Rear power outlet
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Maintenance
66
7
Engine compartment fuse panel
Description Fuse rating Protected component
B+
2 50A I/P Junction Box (S/ROOF 20A, DR LOCK 20A, STOP 15A, T/LID 15A, Power Connector - ROOM 10A,
AUDIO 15A, DEICER 15A, RR P/OUTLET 15A)
B +
1 50A I/P Junction Box (Relay - Power Window, Fuse - P/WDW LH 25A, P/WDW RH 25A, HAZARD 15A),
RR FOG 10A, Relay - Tail Lamp, Fuse - TAIL LH 10, TAIL RH 10A)
C/FAN 40A C/Fan Relay (High), C/Fan Relay (Low) ALT 150A Alternator
ABS 2 20A ABS Control Module, ESP Control Module
ABS 1 40A ABS Control Module, ESP Control Module
RR HTD 40A I/P Junction Box (RR HTD RLY)
BLOWER 40A Blower motor MDPS 80A Motor Driven Power Steering moduleIGN 2 40A Ignition Switch (IG2, START)
ECU 4 20A ECU, ISA, EEGR
F/PUMP 15A Fuel Pump Relay IGN 1 30A Ignition Switch (IG1, ACC)H/LP 20A Head Lamp (High)
F/FOG 15A Front fog HORN 15A Horn
H/LP LO RH 10A Head Lamp RH H/LP LO LH 10A Head Lamp LH, Instrument Cluster (Low Beam Indicator) ABS 10A ABS Control Module, ESP Control Module
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Maintenance
84
7
Interior care
Interior general precautions
Prevent caustic solutions such as per- fume and cosmetic oil from contacting
the dashboard because they may cause
damage or discoloration. If they do con-tact the dashboard, wipe them off imme-
diately. See the instructions for the prop-
er way to clean vinyl.
Cleaning the upholstery and interior
trim
Vinyl
Remove dust and loose dirt from vinyl
with a whisk broom or vacuum cleaner.
Clean vinyl surfaces with a vinyl cleaner. Fabric
Remove dust and loose dirt from fabric
with a whisk broom or vacuum cleaner.Clean with a mild soap solution recom-
mended for upholstery or carpets.
Remove fresh spots immediately with a
fabric spot cleaner. If fresh spots do not
receive immediate attention, the fabriccan be stained and its color can be
affected. Also, its fire-resistant properties
can be reduced if the material is not
properly maintained.
Cleaning the lap/shoulder belt web- bing
Clean the belt webbing with any mild
soap solution recommended for cleaning
upholstery or carpet. Follow the instruc-
tions provided with the soap. Do not
bleach or re-dye the webbing because
this may weaken it.
Cleaning the interior window glass
If the interior glass surfaces of the vehi-
cle become fogged (that is, covered with
an oily, greasy or waxy film), they should
be cleaned with glass cleaner. Follow the
directions on the glass cleaner container.CAUTION
Never allow water or other liquids
to come in contact with electrical/ electronic components inside thevehicle as this may damage them.
CAUTION
Using anything but recommended
cleaners and procedures may affectthe fabric’s appearance and fire- resistant properties.
CAUTION
Do not scrape or scratch the insideof the rear window. This may resultin damage to the rear window defroster grid.CAUTION
When cleaning leather products(steering wheel, seats etc.), use
neutral detergents or low alcoholcontent solutions. If you use high alcohol content solutions oracid/alkaline detergents, the color
of the leather may fade or the sur-face may get stripped off.
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Index
4
I
Child-protector rear door lock ··································4-13
Super lock system ·····················································4-11
Drinks holders, see cup holders ·····································4-94
Driver's air bag ·······························································3-43
Driving at night ······························································5-38
Driving in flooded areas ················································5-39
Driving in the rain ·························································5-39
Economical operation ····················································5-35
Electric chromic mirror (ECM) ·····································4-32
Electric power steering ··················································4-30
Electronic stability program (ESP) ·································5-23
Emergency starting ··························································6-4 Jump starting ······························································6-4
Push starting ·······························································6-5
Emergency tailgate safety release ··································4-15
Emergency towing ·························································6-22
Emergency while driving ·················································6-2
Emission control system ················································7-85 Crankcase emission control system ·························7-85
Evaporative emission control system ······················7-85
Exhaust emission control system ·····························7-86
Engine compartment ················································2-4, 7-2
Engine coolant ·······························································7-31
Engine number ·································································8-8
Engine oil ·······································································7-30 Engine overheats ······························································6-6
Engine temperature gauge ·············································4-39
Engine will not start ·························································6-3
Evaporative emission control system ····························7-85
Exhaust emission control system ···································7-86Explanation of scheduled maintenance items ················7-27
Exterior care ···································································7-79
Exterior features ···························································4-103
Roof rack ································································4-103
Flat tire ·············································································6-7 Changing tires ····························································6-8
Jack and tools ·····························································6-7
Removing and storing the spare tire ··························6-8
Floor mat anchor(s) ·······················································4-97Fluid Automatic transaxle fluid ··········································7-35
Washer fluid ······························································7-37
Brakes/clutch fluid ···················································7-34
Folding the rear seat ························································3-9
Front fog light ·································································4-62
Front fog light bulb replacement ···································7-72
Front seat adjustment ························································3-4
Fuel filler lid ··································································4-23
Fuel filter(for diesel) ······················································7-38
Fuel gauge ······································································4-39
E
F
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Index
Side impact air bag ························································3-48
Side repeater light bulb replacement ·····························7-72
Smooth cornering ···························································5-38
Snow tires ······································································5-41Spare tire
Removing and storing the spare tire ··························6-8
Special driving conditions ·············································5-37 Driving at night ························································5-38
Driving in flooded areas ··········································5-39
Driving in the rain ····················································5-39
Hazardous driving conditions ··································5-37
Highway driving ······················································5-40
Rocking the vehicle ··················································5-37
Smooth cornering ·····················································5-38
Speedometer ···································································4-39
Speed limit control system ·············································5-33
Starting difficulties, see engine will not start ··················6-3
Starting the engine ···························································5-5
Steering wheel ·······························································4-30 Horn ··········································································4-31
Electric power steering ············································4-30
Tilt steering ······························································4-30
Storage compartment ·····················································4-90 Center console storage ·············································4-90
Cool box, Glove box cooling ··························4-76, 4-91
Glove box ·································································4-90
Luggage box ·····························································4-92
Multi box ··································································4-91 Sunglass holder ························································4-92
Sunroof, see panorama sunroof ·····································4-26Sunvisor ·········································································4-95
Super lock system ···························································4-11 Tachometer ····································································4-38 Tailgate ··········································································4-14 Emergency tailgate safety release ····························4-15
Tether anchor system ·····················································3-31
Theft-alarm system ··························································4-8
Tilt steering ····································································4-30
Tire Pressure Monitoring System (TPMS) ·····················6-15 Changing a tire with TPMS ······································6-18
Tire specification and pressure label ·······························8-8
Tires and wheels ·····················································7-49, 8-4 Checking tire inflation pressure ·······························7-50
Recommended cold tire inflation pressures ·············7-49
Tire care ···································································7-49
Tire maintenance ······················································7-54
Tire replacement ······················································7-53
Tire rotation ······························································7-51
Tire sidewall labeling ···············································7-55
Tire traction ······························································7-54
Wheel alignment and tire balance ····························7-52
Wheel replacement ···················································7-54
Tonneau cover·······························································4-101
T
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