oil KIA CERATO 2004 User Guide
[x] Cancel search | Manufacturer: KIA, Model Year: 2004, Model line: CERATO, Model: KIA CERATO 2004Pages: 315, PDF Size: 68.16 MB
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In case of an emergency
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When your vehicle is being
towed by another vehicle
other than a tow truck (in case
of an emergency)
Turn the ignition switch to ACC so
the steering wheel isn’t locked.
Place the transaxle shift lever in N (Neutral).
Release the parking bake.
Vehicles equipped with automatic transaxles should not exceed 45 km/h (28 mph) and should not be
towed more than 80 km (50 miles).
Vehicles equipped with manual transaxle should not be towed in
excess of 88 km/h (55 mph) and
should not be towed more than645 km (400 miles). Press the brake pedal with more
force than normal since you will
have reduced brake performance.
More steering effort will be required because the power steer-
ing system will be disabled.
If you are driving down a long hill, the brakes may overheat and brake
performance will be reduced. Stop
often and let the brakes cool off.
✽✽ NOTICE
To prevent internal damage to the
transaxle, never tow your vehicle
from the rear (backwards) with all
four tires in contact with the sur-face.
Tips for towing a stuck vehicle
The following methods are effective
when your vehicle is stuck in mud,sand or similar substances that pre-
vent the vehicle from being driven
out under its own power.
Remove the soil and sand, etc. from the front and the back of the
tires.
Place a stone or wood under the tires.
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10
Maintenance services / 7-3 Normal maintenance schedule / 7-5
Maintenance under severe usage conditions / 7-8
Owner maintenance / 7-10Engine compartment / 7-13
Engine oil and oil filter / 7-16Engine cooling system / 7-19Brakes and clutch / 7-22Parking brake / 7-23Drive belts / 7-24
Power steering / 7-25
Steering wheel / 7-26Manual transaxle / 7-26Automatic transaxle / 7-28Lubricants and fluids / 7-31
Fuel filter / 7-32
Air cleaner / 7-33
Air conditioner air filter / 7-35
Wiper blades / 7-37
Maintenance
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75
Maintenance
NORMAL MAINTENANCE SCHEDULE
I : Inspect and if necessary, adjust, correct, clean or replace. R : Replace or change. *1: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
*2 : Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Drive belts *1 Gasoline I I I I I I I I
Diesel I I R I
Engine oil and engine oil filter *2Gasoline R R R R R R R R
Diesel R R R R R R R R
Engine timing belt Gasoline
I R
Diesel IR
Air cleaner element I R I R I R I R
Spark plugs (Gasoline) For Europe R R R R
Except Europe
Valve clearance 2.0L Gasoline
Vapor hose and fuel filler cap
I I I I
Vacuum and crankcase ventilation hoses I I I I Fuel filter
Gasoline RR
Diesel R R R R
Fuel lines and hoses I I I I I I I I
Replace every 40,000 km (25,000 miles)
Inspect every 90,000 km (60,000 miles) or 48 months
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Maintenance
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MAINTENANCE UNDER SEVERE USAGE CONDITIONS
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The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Engine oil and Gasoline R Every 7,500 km (5,000 miles) or 6 months A, B, C, F, G
engine oil filter Diesel R Every 7,500 km (5,000 miles) or 6 months A, B, C, F, H
Air cleaner element I C, E
Spark plugs Gasoline I B, H
Engine timing belt Gasoline R Every 60,000 km (40,000 miles) or 48 months
D, E, F, G
Diesel R Every 60,000 km (40,000 miles) or 48 months
Manual transaxle fluid For Europe R Every 90,000 km (60,000 miles)
A, C, D, E, F, G, H, I , J
Execpt Europe R Every 100,000 km (62,000 miles)
Automatic transaxle fluid For Europe R Every 45,000 km (30,000 miles)
A, C, E, F, G ,H ,I
Execpt Europe R Every 40,000 km (25,000 miles)
Steering gear rack, linkage and boots I C, D, E, F, G
Front suspension ball joints I C, D, E, F, G
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition Inspect more frequently
depending on the condition
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Maintenance
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OWNER MAINTENANCE
Owner maintenance schedule
The following lists are vehicle checks and inspections that should be per-
formed by the owner or an
Authorized Kia Dealer at the fre-quencies indicated to help ensure
safe, dependable operation of your
vehicle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.
When you stop for fuel:
Check the engine oil level.
Check coolant level in coolant reservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound of the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, levelroad.
When stopping, listen and check for strange sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transaxle occurs,
check the transaxle fluid level.
Check automatic transaxle P (Park) function.
Check parking brake.
Check for fluid leaks under your vehicle (water dripping from the air conditioning system after use is
normal).
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot
coolant and steam may blow out
under pressure. This could
cause serious injury.
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Maintenance
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ENGINE COMPARTMENT
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1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Air cleaner
5. Fuse box
6. Negative battery terminal
7. Positive battery terminal
8. Auto transaxle oil dipstick
(if equipped)
9. Radiator cap
10. Engine oil dipstick
11. Engine coolant reservoir
12. Windshield washer fluid reser- voir
■■1.6L Gasoline Engine
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1LDA5002
Maintenance
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1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Air cleaner
5. Fuse box
6. Negative battery terminal
7. Positive battery terminal
8. Auto transaxle oil dipstick
(if equipped)
9. Radiator cap
10. Engine oil dipstick
11. Engine coolant reservoir
12. Windshield washer fluid reser- voir
■
■
2.0L (CVVT) Gasoline Engine
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Maintenance
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1LDE5002
1. Power steering fluid reservoir
2. Radiator cap
3. Engine oil filler cap
4. Brake fluid reservoir
5. Fuel filter
6. Air cleaner
7. Fuse box
8. Negative battery terminal
9. Positive battery terminal
10. Engine oil dipstick
11. Engine coolant reservoir
12. Windshield washer fluid reser-
voir
■
■
2.0L Diesel Engine
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Maintenance
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ENGINE OIL AND OIL FILTER
Checking the engine oil level
1. Be sure the vehicle is on level ground.
2. Start the engine and allow it to reach normal operating tempera-
ture.
3. Turn the engine off and wait for a few minutes (about 5 minutes) for
the oil to return to the oil pan.
4. Pull the dipstick out, wipe it clean, and re-insert it fully.
5. Pull the dipstick out again and check the level. The level should
be between F and L. If it is near or at L, add enough oil to
bring the level to F.
Do not overfill.
Use only the specified engine oil.
(Refer to “Recommended Lubricants”later in this section.)
Changing the engine oil and filter Change engine oil and filter accord- ing to the Scheduled Maintenance atthe beginning of this section.
1LDN50031LDN5004
WARNING
Used engine oil may cause irri- tation or cancer of the skin if left
in contact with the skin for pro-
longed periods of time. Used
engine oil contains chemicals
that have caused cancer in lab-
oratory animals. Always protect
your skin by washing your
hands thoroughly with soap and
warm water as soon as possibleafter handling used oil.
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Maintenance
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1. Warm the engine up for a few min-utes and then turn it off. Remove
the oil filler cap.
2. Raise and suitably support the vehicle.
3. Drain the oil into a suitable con-tainer by removing the oil drainplug. 4. Remove the engine oil filter with
an oil filter wrench.
✽✽ NOTICE
Do not allow the oil filter gasket to
remain on the oil filter mounting
surface. This will cause oil leakageand engine damage. Remove the oldgasket completely so that a new gas-
ket may be properly seated.
5. Use a clean rag to clean the oil fil- ter mounting surface on the
engine.
6. Apply a small amount of engine oil to the new oil filter O-ring seal.
CAUTION
Both the oil and engine are
hot. Do not burn yourself.
Keep all engine oil out of the reach of children.
1LDN70161LDN7017
WARNING - Lifting your
vehicle
If you raise your vehicle, always
ensure that it is supported at all
four jacking or lift points for the
vehicle. Do not use jacks meant
for tire changes. Use only lift
equipment specifically recom-
mended for doing maintenance
work under the vehicle. Place
the vehicle and lift equipment
on a hard, level surface capable
of supporting the full weight of
the vehicle without moving or
deforming. If the support is not
stable, the vehicle could fall andcause serious or fatal injuries.
Follow the instructions with the
lift device.