service KIA CERATO 2004 Owner's Manual

Maintenance
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MAINTENANCE UNDER SEVERE USAGE CONDITIONS
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The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Engine oil and Gasoline R Every 7,500 km (5,000 miles) or 6 months A, B, C, F, G
engine oil filter Diesel R Every 7,500 km (5,000 miles) or 6 months A, B, C, F, H
Air cleaner element I C, E
Spark plugs Gasoline I B, H
Engine timing belt Gasoline R Every 60,000 km (40,000 miles) or 48 months
D, E, F, G
Diesel R Every 60,000 km (40,000 miles) or 48 months
Manual transaxle fluid For Europe R Every 90,000 km (60,000 miles)
A, C, D, E, F, G, H, I , J
Execpt Europe R Every 100,000 km (62,000 miles)
Automatic transaxle fluid For Europe R Every 45,000 km (30,000 miles)
A, C, E, F, G ,H ,I
Execpt Europe R Every 40,000 km (25,000 miles)
Steering gear rack, linkage and boots I C, D, E, F, G
Front suspension ball joints I C, D, E, F, G
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition Inspect more frequently
depending on the condition

Maintenance
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Owner maintenance precau- tions
Improper or incomplete service may
result in problems. This section gives
instructions only for the maintenance
items that are easy to perform.
As explained earlier in this section,
several procedures can be done only
by an Authorized Kia Dealer with
special tools.
✽✽
NOTICE
Improper owner maintenance dur- ing the warranty period may affect
warranty coverage. For details, read
the separate Kia Warranty &
Maintenance book provided with
the vehicle. If you're unsure about
any servicing or maintenance proce-
dure, have it done by an Authorized
Kia Dealer.
WARNING - Maintenance
work
Performing maintenance work on a vehicle can be danger-
ous. You can be seriously
injured while performing some
maintenance procedures. If
you lack sufficient knowledge
and experience or the propertools and equipment to do the
work, have it done by an
Authorized Kia Dealer.
Working under the hood with the engine running is danger-
ous. It becomes even more
dangerous when you wear
jewelry or loose clothing.These can become entangled
in moving parts and result in
injury. Therefore, if you must
run the engine while working
under the hood, make certain
that you remove all jewelry
(especially rings, bracelets,
watches, and necklaces) and
all neckties, scarves, and sim-
ilar loose clothing before get-ting near the engine or cool-ing fans.

Maintenance
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7. Install the oil filter and tighten it.
(Refer to the oil filter caution label
for tightening instructions.)
8. Install a new washer on the drain plug. Don’t use an old washer
repeatedly.
9. Replace the drain plug after the oil has thoroughly drained. Torque the
10. Refill the engine with new oil to the F mark on the dipstick. Do not
overfill.
11. Reinstall the oil filler cap secure- ly.
12. Start the engine and inspect around the oil filter seal for leaks.
Stop the engine.
13. Check the oil level and fill to the F mark as necessary.Oil capacity
■1.6 L Gasoline Engine
With filter change : 3.3 liters (3.5 US qt.)Without filter change :3.0 liters (3.2 US qt.)
■ 2.0 L Gasoline Engine
With filter change :4.0 liters (4.2 US qt.)Without filter change :3.7 liters (3.9 US qt.)
■ 2.0 L Diesel Engine
With filter change :5.9 liters (6.2 US qt.)Without filter change :5.4 liters (5.7 US qt.)
Use only the specified Service
Grade engine oil. (Refer to“Recommended Lubricants” later inthis section.)
✽✽ NOTICE

Maintenance
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For best battery service :
Keep the battery securely mount-
ed.
Keep the battery top clean and dry.
Keep the terminals and connec- tions clean, tight, and coated with
petroleum jelly or terminal grease.
Rinse any spilled electrolyte from the battery immediately with a
solution of water and baking soda.
If the vehicle is not going to be used for an extended time, discon-
nect the battery cables. Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
If the battery becomes discharged
in a short time (because, for exam-
ple, the headlights or interior lights
were left on while the vehicle was
not in use), recharge it by slow
charging (trickle) for 10 hours.
If the battery gradually discharges because of high electric load while
the vehicle is being used, recharge
it at 20-30A for two hours.
Items to be reset after the battery
has been discharged or the bat-tery has been disconnected.
Clock (See page 3-95)
Climate control system (See pages 4-57)
Audio (See the audio manual)
Sunroof (See page 3-96)
1LDE5028

747
Maintenance
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Uniform tire quality grading
Tread wear
The tread wear grade is a compara-
tive rating based on the wear rate ofthe tire when tested under controlled
conditions on a specified govern-
ment test course. For example, a tire
graded 150 would wear one-and-a-
half times as well on the government
course as a tire graded 100.The relative performance of tiresdepends upon the actual conditions
of their use. However, performance
may differ from the norm because of
variations in driving habits, service
practices and differences in road
characteristics and climate.
These grades are molded on the
side-walls of passenger vehicle tires.
The tires available as standard or
optional equipment on Kia vehicles
may vary with respect to grade.
Traction - A, B & C
The traction grades, from highest to
lowest, are A, B and C. The gradesrepresent the tires ability to stop on
wet pavement as measured undercontrolled conditions on specified
government test surfaces of asphalt
and concrete. A tire marked C may
have poor traction performance.
Temperature -A, B & C
The temperature grades are A (the
highest), B and C. The grades repre-
sent the tire’s resistance to the gener-ation of heat and its ability to dissipateheat when tested under controlledconditions on a specified indoor labo-
ratory test wheel.
Sustained high temperature can
cause the material of the tires to
degenerate and reduce tires life, and
excessive temperature can lead to
sudden tires failure. Grades A and B
represent higher levels of perform-
ance on the laboratory test wheel
than the minimum required by the
law.
1LDN7045

753
Maintenance
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License plate lights bulb replacement
1. Loosen the lens retaining screwswith a cross-tip screwdriver.
2. Remove the lens.
3. Remove the bulb by pulling it straight out.
4. Install a new bulb.
5. Reinstall the lens securely with the lens retaining screws. Rear combination light bulb replacement
1. Open the trunk lid or rear hatch.
2. Remove the service cover by turn-
ing the plastic screw counterclock-
wise and removing the cover.
1LDA50431LDA5035
➀Rear fog light (if equipped)
➁ Rear turn signal light
➂ Back-up light
④ Stop and tail light
1LDE5034/1LDA5034
Type A Type B

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3. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on
the assembly. 4. Remove the bulb from the socket
by pressing it in and rotating it until
the tabs on the bulb align with the
slots in the socket. Pull the bulb
out of the socket.
5. Insert a new bulb by inserting it into the socket and rotating it until
it locks into place.
6. Install the socket in the assembly by aligning the tabs on the socket
with the slots in the assembly.
Push the socket into the assembly
and turn the socket clockwise.
7. Replace the service cover and tighten the screws. High mounted stop light bulb replacement
Ty p e A
If the light bulb is not operating, have
the vehicle checked by an authorized
Kia Dealer.
Ty p e B
1. Open the trunk lid.
1LDA50371LDE5036
Type A

Maintenance
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LUBRICANT SPECIFICATIONS
Recommended lubricants
To help achieve proper engine and
powertrain performance and durabil-
ity, use only lubricants of the proper
quality. The correct lubricants alsohelp promote engine efficiency that
results in improved fuel economy. Engine oils labeled Energy
Conserving Oil are now available.
Along with other additional benefits,
they contribute to fuel economy byreducing the amount of fuel neces-
sary to overcome engine friction.
Often, these improvements are diffi-
cult to measure in everyday driving,
but in a year’s time, they can offer
significant cost and energy savings.Recommended SAE viscosity
number
✽✽
NOTICE
Always be sure to clean the area
around any filler plug, drain plug,
or dipstick before checking or drain-
ing any lubricant. This is especially
important in dusty or sandy areasand when the vehicle is used on
unpaved roads. Cleaning the plug
and dipstick areas will prevent dirt
and grit from entering the engine
and other mechanisms that could bedamaged.
*¹ Refer to the recommended SAE viscosity numbers on the next page.
These lubricants and fluids are recommended for use in your vehicle.
Lubricant Classification
1.6L, API Service SG or above
2.0L API Service SE or above
2.0L CVVT API Service SH or above
ILSAC GF-1 or above
2.0L API Service CF-4 or above
ACEA B4 or above
Manual transaxle fluid API Service GL-4 (SAE 75W-90, fill-for-life)
Automatic transaxle fluid DIAMOND ATF SP-III or SK ATF SP-III
Power steering fluid PSF-III
Brake/Clutch fluid FMVSS116 DOT-3 or DOT-4
Engine oil *¹
Gasoline Engine
Diesel
Engine
For Europe
Except Europe

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Specifications
*¹Refer to the recommended SAE viscosity numbers on the page 7-57.
Lubricant Volume Classification
3.3 l API Service SG or above
(3.5 US qt.) API Service SE or above
4.0 l API Service SG or above
(4.2 US qt.) API Service SE or above
4.0 l API Service SH or above
(4.2 US qt.) ILSAC GF-1 or above
5.9 l API Service CF-4 or above
(6.2 US qt.) A CEA B4 or above
2.15 l
(2.27 US qt.) API Service GL-4
2.10 l SAE 75W-90 (fill for-life)
(2.22 US qt.)
Automatic transaxle fluid 7.8
l
DIAMOND ATF SP-III, SK ATF SP-III
(8.2 US qt.)
Power steering 0.8
l
PSF-III
(0.8 US qt.)
Coolant 8.14
l Ethylene glycol base for
(8.6 US qt.) aluminum radiator
Brake/Clutch fluid 0.7~0.8
l
FMVSS116 DOT-3 or DOT-4
(0.7~0.8 US qt.)
Fuel 55
l
-
(14.5 US gal)
Engine oil *1
(with filter change)
Manual transaxle fluid
Gasoline
Engine
Gasoline Engine
Diesel
Engine
Diesel Engine1.6L
For Europe
Except Europe
2.0L
2.0L CVVT
2.0L For Europe
Except Europe
Capacities

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Index
If you have a flat tire . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Ignition switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Immobilizer system . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Instrument panel overview . . . . . . . . . . . . . . . . . . . . 2-5
Interior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62
Interior features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-91
Interior lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-86
Interior overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Label information . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
Lubricant specifications . . . . . . . . . . . . . . . . . . . . . . 7-56
Lubricants and fluids . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Luggage net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-99
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Maintenance under severe usage conditions . . . . . . . 7-8Manual climate control system . . . . . . . . . . . . . . . . 4-57
Manual transaxle . . . . . . . . . . . . . . . . . . . . . . . 4-7, 7-26
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-82
Normal maintenance schedule . . . . . . . . . . . . . . . . . . 7-5
Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Overloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Parking brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Power steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Remote keyless entry . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Road warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Safety belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
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