brake KIA CERATO 2006 Repair Manual

723
Maintenance
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Checking the parking brake
Check the stroke of the parking
brake by counting the number of
“clicks’’ heard while fully applying it
from the released position. Also, the
parking brake alone should securely
hold the vehicle on a fairly steep
grade. If the stroke is more or less
than specified, have the parking
brake adjusted by an Authorized Kia
Dealer.
Stroke : 7~8 “clicks’’ at a force of 20 kg (44 lbs, 196 N).
1LDA5029
PARKING BRAKE
CAUTION
Do not allow brake/clutch fluid
to contact the vehicle's body paint, as paint damage willresult. Brake/clutch fluid, whichhas been exposed to open air for an extended time shouldnever be used as its quality can-not be guaranteed. It should be thrown out. Don't put in thewrong kind of fluid. For exam-ple, just a few drops of mineral- based oil, such as engine oil, inyour brake clutch system candamage brake clutch systemparts.

Maintenance
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4. Remove the fill/check plug on the
side of the transaxle.
5. Add oil through the fill/check hole until it reaches the bottom of the
fill/check hole.
6. Install a new washer on the fill/check plug.
7. Reinstall and tighten the fill/check plug to 3.0~3.5 kgm (22~25 lbft,30~35 Nm) - Gasoline Engineand 3.5~4.5 kgm (25~33 lbft,
35~45 Nm) - Diesel Engine.
Use only the specified manual
transaxle oil. (Refer to“Recommended Lubricants’’ later in this section.)
Checking the automatic
transaxle fluid level
The automatic transaxle fluid level
should be checked regularly.
The volume of the transaxle fluid
changes with temperature. Although
it is best to check the level after hav-
ing driven the vehicle for at least 30
minutes, the level can be checked
after warming the fluid using the fol-
lowing procedure. 1. Park the vehicle on level ground
and firmly apply the parking brake.
2. Allow the engine to idle for about 2 minutes.
3. Depress the brake pedal and move the shift lever slowly through
all ranges then set it in P (Park).
4. With the engine still idling, pull out the dipstick, wipe it clean and rein-
sert it fully.
5. Pull out the dipstick again and check the fluid level.
1LDA50081LDN7027 AUTOMATIC TRANSAXLE (IF EQUIPPED)

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Maintenance
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If the fluid has been warmed to nor-
mal operating temperature of approx-
imately 70~80°C (158~176°F), the
fluid level should be within “HOT”
range.
✽✽ NOTICE
“COLD” scale is for reference only
and should NOT be used to deter-mine transaxle fluid level.
✽
✽ NOTICE
New automatic transaxle fluid
should be red. The red dye is addedso the assembly plant can identify itas automatic transaxle fluid and dis-
tinguish it from engine oil or
antifreeze. The red dye, which is not
an indicator of fluid quality, is not
permanent. As the vehicle is driven,the automatic transaxle fluid will
begin to look darker. The color may
eventually appear light brown.
Therefore, have an Authorized Kia
dealer change the automatictransaxle fluid according to theScheduled Maintenance at thebeginning of this section.
CAUTION
 Low fluid level causes transaxle slippage. Overfillingcan cause foaming, loss offluid and transaxle malfunc- tion.
 The use of a non-specified fluid could result in transaxlemalfunction and failure.
WARNING - Parking brake
To avoid sudden movement of
the vehicle, apply parking brakeand depress the brake pedal
before moving the shift lever.
1LDA5009
Type A
1LDE5009
Type B
COLD HOT

Maintenance
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Disc brake pads and rear brake
shoes should be inspected for wearwhenever tires are rotated.
✽✽ NOTICE
Rotate radial tires that have an
asymmetric tread pattern only from
front to rear and not from right toleft.
Tire replacement
If the tire is worn evenly, a tread wear indicator will appear as a solid band
across the tread. This shows there isless than 1.6 mm (1/16 inch) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire. Wheel alignment and tire balance
The wheels on your vehicle were aligned and balanced carefully at the
factory to give you the longest tire life
and best overall performance.
In most cases, you will not need to
have your wheels aligned again.
However, if you notice unusual tire
wear or your vehicle pulling one way
or the other, the alignment may needto be reset.
If you notice your vehicle vibrating
when driving on a smooth road, your
wheels may need to be rebalanced.
✽✽
NOTICE
Improper wheel weights can dam-
age your vehicle's aluminum wheels.
Use only approved wheel weights.
1LDA5026
Tread wear indicator

749
Maintenance
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BULB REPLACEMENT
Use only the bulbs of the specifiedwattage.
✽✽ NOTICE
If you don’t have necessary tools,
the correct bulbs and the expertise,
consult an Authorized Kia Dealer. In
many cases, it is difficult to replacevehicle light bulbs because other
parts of the vehicle must be removed
before you can get to the bulb. Thisis especially true if you have to
remove the front bumper to get tothe bulb(s). Removing/installing the
front bumper or bumper hardware
can result in damage to the vehicle.
Headlight bulb replacement
✽✽ NOTICE
After heavy, driving rain or washing, headlight and taillight lenses could
appear frosty. This condition is
caused by the temperature differencebetween the lamp inside and outside.
This is similar to the condensation on
your windows inside your vehicleduring the rain and doesn’t indicate
a problem with your vehicle. If the
water leaks into the lamp bulb cir-
cuitry, have the vehicle checked by
an Authorized Kia Dealer.
WARNING - Working on
the lights
Prior to working on the light,
firmly apply the parking brake,
ensure that the ignition switch
is turned to the “LOCK” position
and turn off the lights to avoid
sudden movement of the vehi-
cle and burning your fingers or
receiving an electric shock.
➀ Headlight (High/Low)
➁ Position light
➂ Front turn signal light
➃ Front fog light (if equipped)
1LDN5032/1LDE5032
4 Door5 Door

Maintenance
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LUBRICANT SPECIFICATIONS
Recommended lubricants
To help achieve proper engine and
powertrain performance and durabil-
ity, use only lubricants of the proper
quality. The correct lubricants alsohelp promote engine efficiency that
results in improved fuel economy. Engine oils labeled Energy
Conserving Oil are now available.
Along with other additional benefits,
they contribute to fuel economy byreducing the amount of fuel neces-
sary to overcome engine friction.
Often, these improvements are diffi-
cult to measure in everyday driving,
but in a year’s time, they can offer
significant cost and energy savings.Recommended SAE viscosity
number
✽✽
NOTICE
Always be sure to clean the area
around any filler plug, drain plug,
or dipstick before checking or drain-
ing any lubricant. This is especially
important in dusty or sandy areasand when the vehicle is used on
unpaved roads. Cleaning the plug
and dipstick areas will prevent dirt
and grit from entering the engine
and other mechanisms that could bedamaged.
*¹ Refer to the recommended SAE viscosity numbers on the next page.
These lubricants and fluids are recommended for use in your vehicle.
Lubricant Classification
API Service SJ, SL or above, ILSAC GF-3 or above
1.5L/1.6L API Service CH-4 or above,
ACEA B4 or above
2.0L API Service CF-4 or above,
ACEA B4 or above
Manual transaxle fluid API Service GL-4 (SAE 75W-85, fill-for-life)
Automatic transaxle fluid DIAMOND ATF SP-III or SK ATF SP-III
Power steering fluid PSF-III
Brake/Clutch fluid FMVSS116 DOT-3 or DOT-4
Engine oil *¹
Gasoline Engine
Diesel
Engine

Maintenance
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EXTERIOR CARE
Exterior general caution
It is very important to follow the label
directions when using any chemical
cleaner or polish. Read all warningand caution statements that appearon the label. Finish maintenance
Washing
To help protect your vehicle’s finish
from rust and deterioration, wash itthoroughly and frequently at least
once a month with lukewarm or cold
water.
If you use your vehicle for off-road
driving, you should wash it after each
off-road trip. Pay special attention to
the removal of any accumulation of
salt, dirt, mud, and other foreign
materials. Make sure the drain holes
in the lower edges of the doors and
rocker panels are kept clear andclean. Insects, tar, tree sap, bird droppings,
industrial pollution and similar
deposits can damage your vehicle’s
finish if not removed immediately.
Even prompt washing with plain
water may not completely remove all
these deposits. A mild soap, safe for
use on painted surfaces, may beused.
After washing, rinse the vehicle thor-
oughly with lukewarm or cold water.
Do not allow soap to dry on the fin-ish.
✽✽
NOTICE
Do not use strong soap, chemical
detergents or hot water, and do not
wash the vehicle in direct sunlight orwhen the body of the vehicle iswarm.
CAUTION
 Water washing in the engine compartment may cause thefailure of electrical circuitslocated in the engine compart- ment.
 Pay extreme attention to wash the engine compartment byusing water.
WARNING
After washing the vehicle, test
the brakes while driving slowly
to see if they have been affected
by water. If braking performance
is impaired, dry the brakes by
applying them lightly while
maintaining a slow forwardspeed.

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Bright-metal maintenance
 To remove road tar and insects,
use a tar remover, not a scraper or
other sharp object.
 To protect the surfaces of bright- metal parts from corrosion, apply a
coating of wax or chrome preser-
vative and rub to a high luster.
 During winter weather or in coastal areas, cover the bright metal parts
with a heavier coating of wax or
preservative. If necessary, coat the
parts with non-corrosive petroleum
jelly or other protective compound. Underbody maintenance
Corrosive materials used for ice and
snow removal and dust control may
collect on the underbody. If these
materials are not removed, acceler-
ated rusting can occur on underbody
parts such as the fuel lines, frame,
floor pan and exhaust system, even
though they have been treated with
rust protection.
Thoroughly flush the vehicle under-
body and wheel openings with luke-
warm or cold water once a month,
after off-road driving and at the end
of each winter. Pay special attentionto these areas because it is difficult
to see all the mud and dirt. It will do
more harm than good to wet down
the road grime without removing it.
The lower edges of doors, rocker
panels, and frame members have
drain holes that should not be
allowed to clog with dirt; trapped
water in these areas can cause rust-ing.WARNING
After washing the vehicle, test
the brakes while driving slowly
to see if they have been affected
by water. If braking performance
is impaired, dry the brakes by
applying them lightly while
maintaining a slow forwardspeed.

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Specifications
*¹Refer to the recommended SAE viscosity numbers on the page 7-57.
Lubricant Volume Classification
3.3 l (3.5 US qt.) API Service SJ, SL or above,
4.0 l (4.2 US qt.) ILSAC GF-3 or above
5.3 l (5.6 US qt.) API Service CH-4 or above,
ACEA B4 or above
API Service CF-4 or above,
5.9 l (6.2 US qt.)
ACEA B4 or above
2.15 l (2.27 US qt.)
2.0 l (2.11 US qt.) API Service GL-4
2.10 l (2.22 US qt.) SAE 75W-85 (fill for-life)
Automatic transaxle fluid 6.1
l (6.45 US qt.) DIAMOND ATF SP-III,
7.8 l (8.2 US qt.) SK ATF SP-III
Power steering 0.8 l (0.8 US qt.) PSF-III
Coolant 8.14
l (8.6 US qt.) Ethylene glycol base for
6.97 l (7.37 US qt.) aluminum radiator
Brake/Clutch fluid 0.7~0.8
l
FMVSS116 DOT-3 or DOT-4
(0.7~0.8 US qt.)
Fuel 55 l (14.5 US gal) -
Engine oil *1
(with filter change)
Manual transaxle fluid Gasoline
Engine
Gasoline Engine
Diesel
Engine Diesel
Engine 1.6L
2.0L
2.0L
1.5L/1.6L
2.0L
1.5L/1.6L
2.0L
1.6L
1.6L
1.5L
Capacities

Index
2
9
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Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Airbags-supplemental restraint system . . . . . . . . . . 3-56
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-100
Automatic climate control system . . . . . . . . . . . . . . 4-66
Automatic transaxle . . . . . . . . . . . . . . . . . . . . . 4-8, 7-28
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
Before driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Brakes and clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Bulb replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-49
Cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Climate control air filter . . . . . . . . . . . . . . . . . . . . . 7-35
Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55
Door locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24 Electrical circuit protection . . . . . . . . . . . . . . . . . . . . 6-7
Emergency commodity. . . . . . . . . . . . . . . . . . . . . . . 6-24
Emergency starting . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Emission control system. . . . . . . . . . . . . . . . . . . . . . . 5-3
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . 7-19
Engine oil and oil filter . . . . . . . . . . . . . . . . . . . . . . 7-16
Exterior care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-58
Exterior overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Fuel filler lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79
Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Fuel requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Hazard warning flasher . . . . . . . . . . . . . . . . . . . . . . 4-56
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-77
How to use this manual . . . . . . . . . . . . . . . . . . . . . . . 1-2
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