brake KIA Forte 2013 2.G Manual PDF

15
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
180,000 km (112,500 miles) or 90 months
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
❑ Inspect air cleaner filter
❑Inspect vacuum hose
❑Replace engine oil and filter
(180,000 km (112,500 miles) or 180 months)
❑ Inspect add fuel additive (12,000 or 12 months) *3
❑Inspect battery condition
❑Inspect cooling system hoses and connections
❑Inspect clutch (if equipped) and brake pedal free play
❑Inspect manual transaxle fluid (if equipped)
(Every 60,000 km or 48 months)
192,000 km (120,000 miles) or 96 months
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
❑ Inspect air conditioning refrigerant
❑Inspect brake fluid / clutch (if equipped) fluid
❑ Inspect brake lines, hoses and connections (including booster)
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect fuel filter *1
❑Inspect fuel tank, cap, canister, fuel lines, fuel hoses, connections
and vapor hose
(Continued)
(Continued)
❑ Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect power steering fluid and lines (if equipped)
❑Inspect power steering pump, belt and hoses (if equipped)
❑ Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect vacuum hose
❑Inspect vapor hose and fuel filler cap
❑Inspect valve clearance *2
❑Replace air cleaner filter
❑Replace climate control air filter (if equipped)
❑Replace engine coolant *5(First, 192,000 km (120,000 miles) or
120 months after every 48,000 km (30,000 miles) or 24 months)
(Continued)
*1: Fuel filter & Fuel tank air filter are considered to be maintenance free\
but periodic inspection is recommended for this maintenance schedule depends
on fuel quality. If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problem etc, replace the fuel
filter immediately regardless of maintenance schedule and consult an aut\
hor-
ized KIA dealer for details.
*
2: Inspect for excessive tappet noise and/or engine vibration and adjust if nec- essary.
*
3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec- ommended. Additives are available from your authorized KIA dealer along
with information on how to use them. Do not mix other additives.
*
5: When replacing coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper
coolant mixture can result in serious malfunction or engine damage.
7

Maintenance
16
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
204,000 km (127,500 miles) or 102 months
❑ Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
❑ Inspect air cleaner filter
❑Inspect vacuum hose
❑Replace engine oil and filter
(204,000 km (127,500 miles) or 204 months)
❑ Inspect add fuel additive (12,000 or 12 months) *3
❑Inspect battery condition
❑Inspect cooling system hoses and connections
❑Inspect clutch (if equipped) and brake pedal free play
(Continued)
❑Replace engine oil and filter
(192,000 km (120,000 miles) or 192 months)
❑Inspect drive belt *4
(First, 96,000 km or 72 months
after every 24,000 km or 24 months)
❑ Inspect add fuel additive (12,000 or 12 months) *3
❑Inspect battery condition
❑Inspect cooling system hoses and connections
❑Inspect clutch (if equipped) and brake pedal free play
❑Inspect all latch, hinges and locks
*3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized KIA dealer along
with information on how to use them. Do not mix other additives.
*
4: The drive belt should be replaced when cracks occur or tension is reduced excessively.

717
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
216,000 km (135,000 miles) or 108 months
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
❑ Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake lines, hoses and connections (including booster)
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect power steering fluid and lines (if equipped)
❑Inspect power steering pump, belt and hoses (if equipped)
❑ Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Replace climate control air filter (if equipped)
❑Replace engine oil and filter
(216,000 km (135,000 miles) or 216 months)
❑Inspect drive belt *4
(First, 96,000 km or 72 months
after every 24,000 km or 24 months)
❑ Inspect add fuel additive (12,000 or 12 months) *3
❑Inspect battery condition
❑Inspect cooling system hoses and connections
❑Inspect clutch (if equipped) and brake pedal free play
❑Inspect all latch, hinges and locks
228,000 km (142,500 miles) or 114 months
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
❑ Inspect air cleaner filter
❑Inspect vacuum hose
❑Replace engine oil and filter
(228,000 km (142,500 miles) or 228 months)
❑ Inspect add fuel additive (12,000 or 12 months) *3
❑Inspect battery condition
❑Inspect cooling system hoses and connections
❑Inspect clutch (if equipped) and brake pedal free play
*3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized KIA dealer along
with information on how to use them. Do not mix other additives.
*
4: The drive belt should be replaced when cracks occur or tension is reduced excessively.

Maintenance
18
7
240,000 km (150,000 miles) or 120 months
❑ Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
❑ Inspect air conditioning refrigerant
❑Inspect brake fluid / clutch (if equipped) fluid
❑ Inspect brake lines, hoses and connections (including booster)
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect fuel filter *1
❑Inspect fuel tank, cap, canister, fuel lines, fuel hoses, connections
and vapor hose
❑ Inspect fuel tank air filter (if equipped) *1
❑Inspect power steering fluid and lines (if equipped)
❑Inspect power steering pump, belt and hoses (if equipped)
❑ Inspect parking brake
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect vacuum hose
❑Replace climate control air filter (if equipped)
❑Replace air cleaner filter
❑Replace engine oil and filter
(240,000 km (150,000 miles) or 240 months)
(Continued)
(Continued)
❑Replace engine coolant *5(First, 192,000 km (120,000 miles) or
120 months after every 48,000 km (30,000 miles) or 24 months)
❑ Inspect drive belt *4
(First, 96,000 km or 72 months
after every 24,000 km or 24 months)
❑ Inspect add fuel additive (12,000 or 12 months) *3
❑Inspect battery condition
❑Inspect cooling system hoses and connections
❑Inspect clutch (if equipped) and brake pedal free play
❑Inspect manual transaxle fluid (if equipped)
(Every 60,000 km or 48 months)
❑ Inspect all latch, hinges and locks
NORMAL MAINTENANCE SCHEDULE (CONT.)
No check, No service required
❑Automatic transaxle fluid
*1: Fuel filter & Fuel tank air filter are considered to be maintenance free\
but
periodic inspection is recommended for this maintenance schedule depends
on fuel quality. If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problem etc, replace the fuel
filter immediately regardless of maintenance schedule and consult an aut\
hor-
ized KIA dealer for details.
*
3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec- ommended. Additives are available from your authorized KIA dealer along
with information on how to use them. Do not mix other additives.
*
4: The drive belt should be replaced when cracks occur or tension is reduced excessively.
*
5: When replacing coolant, use only a qualified coolant additive for your vehicle
and never mix hard water in the coolant filled at the factory. An improper
coolant mixture can result in serious malfunction or engine damage.

719
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart
below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCEOPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
ENGINE OIL AND FILTERREVERY 6,000 km OR 6 MONTHSA, B, C, D, E, F, G, H, I, K
AIR CLEANER FILTERRMORE FREQUENTLYC, E
SPARK PLUGSRMORE FREQUENTLYB, H
FRONT BRAKE DISC/PADS, CALIPERSIMORE FREQUENTLYC, D, G, H
REAR BRAKE DISC/PADSIMORE FREQUENTLYC, D, G, H
PARKING BRAKEIMORE FREQUENTLYC, D, G, H
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER
ARM BALL JOINT, UPPER ARM BSALL JOINTIMORE FREQUENTLYC, D, E, F, G, H, I
DRIVE SHAFTS AND BOOTSIEVERY 12,000 km OR 6 MONTHSC, D, E, F, G

Maintenance
22
7
G050800AUN
Air cleaner filter
A Genuine KIA air cleaner filter is recom-
mended when the filter is replaced.
G050900AUN
Spark plugs
Make sure to install new spark plugs of
the correct heat range.
G051000AHM
Valve clearance (if equipped)
Inspect for excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized KIA dealer should perform
the operation.
G051100AHM
Cooling system
Check the cooling system components,
such as the radiator, coolant reservoir,
hoses and connections for leakage and
damage. Replace any damaged parts.
G051200AUN
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
G051300AUN
Manual transaxle fluid
(if equipped)
Inspect the manual transaxle fluid
according to the maintenance schedule.
Automatic transaxle fluid
(if equipped)
Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, the fluid should
be changed at an authorized KIA dealer
in accordance to the scheduled mainte-
nance at the beginning of this chapter.
✽ ✽
NOTICE
Automatic transaxle fluid color is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
This is a normal condition and you
should not judge the need to replace the
fluid based upon the changed color.
G051500AUN
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
G051600AAM
Brake/Clutch (if equipped) fluid
Check the brake fluid level in the brake
fluid reservoir. The level should be
between “MIN” and “MAX” marks on the
side of the reservoir. Use only hydraulic
brake fluid conforming to DOT 3 or DOT
4 specification.
G051700ATD
Parking brake
Inspect the parking brake system includ-
ing the parking brake lever and cables.
CAUTION - Specified fluid
The use of a non-specified fluid
could result in transaxle malfunc-tion and failure.
Use only specified automatictransaxle fluid. (Refer to“Recommended lubricants andcapacities” in section 8.)

723
Maintenance
G051800APA
Rear brake drums and linings
(if equipped)
Check the rear brake drums and linings
for scoring, burning, leaking fluid, broken
parts, and excessive wear.
G051900ATD
Brake pads, calipers and rotors
Check the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
G052100AUN
Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
G052200AUN
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
G052400AUN
Drive shafts and boots
Check the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.
G052500AUN
Air conditioning refrigerant
(if equipped)
Check the air conditioning lines and con-
nections for leakage and damage.
G052300AEN
Power steering pump, belt and
hoses (if equipped)
Check the power steering pump and
hoses for leakage and damage. Replace
any damaged or leaking parts immedi-
ately. Inspect the power steering belt (or
drive belt) for evidence of cuts, cracks,
excessive wear, oiliness and proper ten-
sion. Replace or adjust it if necessary.

Maintenance
28
7
BRAKE/CLUTCH (IF EQUIPPED) FLUID
G080100AAM
Checking the brake/clutch* fluid
level
Check the fluid level in the reservoir peri-
odically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap and
adding brake/clutch* fluid, clean the area
around the reservoir cap thoroughly to
prevent brake/clutch* fluid contamina-
tion.
* if equipped If the level is low, add fluid to the MAX
level. The level will fall with accumulated
mileage. This is a normal condition asso-
ciated with the wear of the brake linings
and/or clutch disc (if equipped). If the
fluid level is excessively low, have the
brake/clutch* system checked by an
authorized KIA dealer.
Use only the specified brake/clutch* fluid.
(Refer to “Recommended lubricants andcapacities” in section 8.)
Never mix different types of fluid.
OTD079008
WARNING - Brake/clutch*
fluid
When changing and adding
brake/clutch* fluid, handle it care-
fully. Do not let it come in contact
with your eyes. If brake/clutch* fluid
should come in contact with your
eyes, immediately flush them with a
large quantity of fresh tap water.
Have your eyes examined by a doc-
tor as soon as possible.
WARNING - Loss of
brake/clutch* fluid
In the event the brake/clutch* sys-
tem requires frequent additions of
fluid, the vehicle should be inspect-
ed by an authorized KIA dealer.
CAUTION
Do not allow brake/clutch* fluid to
contact the vehicle's body paint, aspaint damage will result.
Brake/clutch* fluid, which has beenexposed to open air for an extendedtime should never be used as its quality cannot be guaranteed. Itshould be disposed of properly. Don't put in the wrong kind of fluid.A few drops of mineral-based oil, such as engine oil, in yourbrake/clutch* system can damagebrake/clutch* system parts.

731
Maintenance
PARKING BRAKE
G140100ATD
Checking the parking brake
Check the stroke of the parking brake by
counting the number of “clicks’’ heard
while fully applying it from the released
position. Also, the parking brake alone
should securely hold the vehicle on a fair-
ly steep grade. If the stroke is more or
less than specified, have the parking
brake adjusted by an authorized KIA
dealer.
Stroke : 6~8 “clicks’’ at a force of 20 kg (44 lbs, 196 N).
G160100AAM-EC
Filter replacement
It must be replaced when necessary, and
should not be washed.
You can clean the filter when inspecting
the air cleaner element.
Clean the filter by using compressed air. Replace the filter according to the
Maintenance Schedule.
If the vehicle is operated in extremely
dusty or sandy areas, replace the ele- ment more often than the usual recom-mended intervals.
OTD079014
CAUTION
Do not drive with the air cleaner removed; this will result in exces-sive engine wear.
When removing the air cleaner fil- ter, be careful that dust or dirtdoes not enter the air intake, or damage may result.
Use a KIA genuine part. Use of nongenuine part could damagethe air flow sensor.
OTD059010
AIR CLEANER

Maintenance
40
7
G200400AUN-EU
Tire rotation
To equalize tread wear, it is recom-
mended that the tires be rotated
every 12,000 km (7,500 miles) or
sooner if irregular wear develops.
During rotation, check the tires for
correct balance.
When rotating tires, check for uneven
wear and damage. Abnormal wear is
usually caused by incorrect tire pres-
sure, improper wheel alignment, out-
of-balance wheels, severe braking or
severe cornering. Look for bumps or
bulges in the tread or side of tire.
Replace the tire if you find either of
these conditions. Replace the tire if
fabric or cord is visible. After rotation,
be sure to bring the front and rear tire
pressures to specification and check
lug nut tightness.
Refer to “Tire and wheels” in section
8.
Disc brake pads should be inspected
for wear whenever tires are rotated.
✽ ✽ NOTICE
Rotate radial tires that have an
asymmetric tread pattern only from
front to rear and not from right to
left.
WARNING
Do not use the compact spare
tire for tire rotation.
Do not mix bias ply and radial ply tires under any circum-
stances. This may cause
unusual handling characteris-
tics that could result in death,
severe injury, or property
damage.
S2BLA790A
CBGQ0707A
Without a spare tire
Directional tires (if equipped)