Transmission KIA FORTE 2020 Repair Manual

755
Maintenance
Temperature -A, B & C
The temperature grades are A (the
highest), B and C, and represent the
tire's resistance to the generation of
heat and its ability to dissipate heat
when tested under controlled condi-
tions on a specified indoor laboratory
test wheel.
Sustained high temperature can
cause the material of the tire to
degenerate and reduce tire life, and
excessive temperature can lead to
sudden tire failure. Grades B and A
represent higher levels of perform-
ance on the laboratory test wheel
than the minimum required by law.Tire terminology and definitions
Air Pressure:
The amount of air
inside the tire pressing outward on
the tire. Air pressure is expressed in
kilopascal (kPa) or pounds per
square inch (psi).
Accessory Weight: This means the
combined weight of optional acces-
sories. Some examples of optional
accessories are, intelligent variable
transmission, power seats, and air
conditioning.
Aspect Ratio: The relationship of a
tire's height to its width.
Belt: A rubber coated layer of cords
that is located between the plies and
the tread. Cords may be made from
steel or other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that
hold the tire onto the rim.
Bias Ply Tire: A pneumatic tire in
which the plies are laid at alternate
angles less than 90 degrees to the
centerline of the tread. Cold Tire Pressure:
The amount of
air pressure in a tire, measured in
kilopascals (kPa) or pounds per
square inch (psi), before a tire has
built up heat from driving.
Curb Weight: This means the weight
of a motor vehicle with standard and
optional equipment, including the
maximum capacity of fuel, oil and
coolant, but without passengers and
cargo.
DOT Markings: The DOT code
includes the Tire Identification
Number (TIN), an alphanumeric des-
ignator which can also identify the
tire manufacturer, production plant,
brand and date of production.

769
Maintenance
Fuse NameFuse ratingCircuit Protected
MODULE 510ACrash Pad Switch, Head Lamp Left Handle side/Right Handle side, Auto Transmission Shift Lever Indicator,
Electro Chromic Mirror, Audio/Video & Navigation Head Unit, Air Conditioner Control Module, Rear Seat
Warmer Control Module, Front Seat Warmer Control Module, Front Air Ventilation Seat Control Module
DOOR LOCK20ADoor Lock/Unlock Relay, ICM (Integrated Circuit Module) Relay Box (Two Turn Unlock Relay), Driver IMS
(Intergrated memory system) Module
IBU 115AIBU (Integrated Body Control Unit)
BRAKE SWITCH10AIBU (Integrated Body Control Unit), Stop Lamp Switch
IG125AEngine Room Junction Block (Fuse - ABS 3, ECU 5, SENSOR 4, TCU 2)
WIPER (LO/HI)10AEngine Room Junction Block (Front Wiper (Low) Relay), Front Wiper Motor, ECM (Engine Control
Module)/PCM (Power train Control Module), IBU (Integrated Body Control Unit)
AIR CONDITIONER17.5AEngine Room Junction Block (Blower, PTC Heater), Air Conditioner Control Module
AIR BAG 210ASRS (Supplemental Restraint System) Control Module
WASHER15AMultifunction Switch
MDPS7.5AMDPS (Motor Driven Power Steering) Unit
MODULE 77.5ARear Seat Warmer Control Module, Front Seat Warmer Control Module, Front Air Ventilation Seat Control
Module
SUNROOF 115ASunroof Motor, ESG_Unit

Maintenance
70
7
Fuse NameFuse ratingCircuit Protected
CLUSTER7.5AInstrument Cluster
MODULE 37.5ASport Mode Switch, Stop Lamp Switch
START7.5AICM (Integrated Circuit Module) Relay Box (Burglar Alarm Relay), Transmission Range Switch, IBU
(Integrated Body Control Unit), ECM (Engine Control Module)/PCM (Power train Control Module),
Engine Room Junction Block (Start)
IBU 27.5AIBU (Integrated Body Control Unit)
AIR BAG
INDICATOR7.5AInstrument Cluster, Air Conditioner Control Module
MODULE 67.5AIBU (Integrated Body Control Unit)
MODULE 210AAudio/Video & Navigation Head Unit, IBU (Integrated Body Control Unit), Rear USB Charger, Wireless
Charger, AMP (Amplifier), Power Outside Mirror Switch, Engine Room Junction Block (Power Outlet)
AIR BAG 115ASRS (Supplemental Restraint System) Control Module, Passenger Occupant Detection Sensor
AIR
CONDITIONER 210AEngine Room Junction Block (BLOWER Relay), Air Conditioner Control Module, Blower Resistor, Blower
Motor
POWER OUTLET20ACigarette Lighter

773
Maintenance
Fuse Name Fuse ratingCircuit Protected
FUSE
POWER OUTLET 220AFront Power Outlet
TCU 115A [GAMMA 1.6L T-GDI] TCM (Transmission Control Module)
VACUUM PUMP20A[GAMMA 1.6L T-GDI] Vacuum Pump
FUEL PUMP20AFuel Pump Relay
COOLING FAN 230A[NU 2.0L AKS] Cooling Fan 2 Relay, Cooling Fan 3 Relay
B+140AInstrument Panel Junction Block (Long Term Load Latch Relay, Fuse : (BRAKE SWITCH, IBU
1, AIR BAG 2, DOOR LOCK, SEAT HEATER REAR, MODULE 1))
DCT 140A[GAMMA 1.6L T-GDI] TCM (Transmission Control Module)
DCT 240A[GAMMA 1.6L T-GDI] TCM (Transmission Control Module)
ABS 140AABS (Anti-lock brake system) Module, ESC (Electronic Stability Control) Module
ABS 230AABS (Anti-lock brake system) Module, ESC (Electronic Stability Control) Module
POWER OUTLET 140APower Outlet Relay
SENSOR 210A
[NU 2.0L AKS] Purge Control Solenoid Valve, Oil Control Valve #1/#2/#3, Canister Close
Valve, Mass Air Folw Sensor, A/Con Relay, E/R Junction Block (Cooling Fan Relay 1), Variable
Intake Sensor
[GAMMA 1.6L T-GDI] Purge Control Solenoid Valve, Oil Control Valve #1/#2, Canister Close
Valve, RCV Control Solenoid Valve, E/R Junction Block (Cooling Fan Relay 1)
ECU 210A[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
ECU 120A[NU 2.0L AKS] PCM (Power train Control Module)
[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
INJECTOR15A[NU 2.0L AKS] Injector #1~#4
Engine room compartment fuse panel

Maintenance
74
7
Fuse Name Fuse ratingCircuit Protected
FUSE
SENSOR 115A[NU 2.0L AKS] Oxygen Sensor (Up), Oxygen Sensor (Down)
[GAMMA 1.6L T-GDI] Oxygen Sensor (Up), Oxygen Sensor (Down)
IGN COIL20A[NU 2.0L AKS] Ignition Coil #1~#4
[GAMMA 1.6L T-GDI] Ignition Coil #1~#4
ECU 315A[NU 2.0L AKS] PCM (Power train Control Module)
[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
A/CON COMP10A[NU 2.0L AKS] A/Con Relay
ECU 510A[NU 2.0L AKS] PCM (Power train Control Module)
[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
SENSOR 415A[GAMMA 1.6L T-GDI] Vacuum Pump
ABS 310AABS (Anti-lock brake system) Module, ESC (Electronic Stability Control) Module
TCU 215A[NU 2.0L AKS] Transmission Range Switch
[GAMMA 1.6L T-GDI] Transmission Range Switch, TCM
SENSOR 310A[NU 2.0L AKS] Fuel Pump Relay
[GAMMA 1.6L T-GDI] Fuel Pump Relay
ECU 415A[NU 2.0L AKS] PCM (Power train Control Module)
[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
WIPER25A[NU 2.0L AKS] Wiper Relay
[GAMMA 1.6L T-GDI] Wiper Relay
HORN15A[NU 2.0L AKS] Horn Relay
[GAMMA 1.6L T-GDI] Horn Relay

Specifications & Consumer information
88
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
*1Refer to the recommended SAE viscosity numbers on the next page.
*2Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econo my by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
*
3If the API SM engine oil is not available, you can use API SN or above.
*4If the ILSAC GF-4 engine oil is not available, you can use ILSAC GF-5 or above.
LubricantVolume Classification
Engine oil *
1*2
(drain and refill)
Recommends Nu 2.0L MPI4.0
l(4.2 US qt.) SAE 5W20 / API Latest (ILSAC Latest) *4
ACEA A5 (or ABOVE) / 5W 20 *4
Gamma 1.6L T-GDI4.5
l(4.75 US qt.)API Latest (ILSAC Latest) or ACEA A5/B5
Manual transmission fluid
1.7 ~ 1.8 l
(1.6 ~ 1.7 US qt.) API Service GL-4 SAE 70W
- HK SYN MTF 70W
- SPIRAX S6 GHME 70W MTF - GS MTF HD 70W
Intelligent Variable Transmission (IVT)
6.7 l(7.1 US qt.)
IVTF SP-CVT1

89
Specifications & Consumer information
LubricantVolumeClassification
Dual clutch Transmission fluid 1.6L T-GDI
1.9~2.0 l
(1.8~1.9 US qt.) HK DCTF 70W (SK)
SPIRAX S6 GHME 70W DCTF
(H.K.SHELL)
GS DCTF HD 70W (GS CALTEX)
(API GL-4, SAE 70W)
Coolant Nu 2.0L MPIMT
5.6
l(5.9 US qt.)
Mixture of antifreeze and water
(Ethylene-glycol with phosphate based coolant for
cooling device)
IVT
6.6
l(7.0 US qt.)
Gamma 1.6L T-GDI DCT
6.9 l(7.3 US qt.)
Brake fluid
0.7 ~ 0.8 l
(0.7 ~ 0.8 US qt.) FMVSS116 DOT-3 or DOT-4
Fuel53
l(14 US gal.)Unleaded gasoline

I3
Index
Brake/clutch fluid ..........................................................7-32Checking the brake/clutch fluid level ........................7-32
Bulb wattage ....................................................................8-4
Checking fluid levels ....................................................7-25
Child Restraint System (CRS) ......................................3-32 Children Always in the Rear ......................................3-32
Installing a Child Restraint System (CRS) ................3-36
Selecting a Child Restraint System (CRS) ................3-33
Climate control air filter ................................................7-37 Filter inspection ..........................................................7-37
Cruise Control System ..................................................5-86 To cancel cruise control, do one of the following ......5-88
To decrease the cruising speed ..................................5-88
To increase cruise control set speed ..........................5-87
To resume cruising speed at more than approximately 30 km/h (20 mph) ....................................................5-89
To set cruise control speed..........................................5-87
To temporarily accelerate with the cruise control on ..5-88
To turn cruise control off, do one of the following ....5-89
Declaration of Conformity ..........................................4-161 IC ........................................................................\
......4-161 Defroster ......................................................................4-\
114
Rear window defroster ..............................................4-114
Dimensions ......................................................................8-\
2
Door locks......................................................................4-\
19 Child-protector rear door lock ....................................4-22
Engine off door unlock system ..................................4-22
Impact sensing door unlock system ............................4-22
Operating door locks from inside the vehicle ............4-20
Operating door locks from outside the vehicle ..........4-19
Drive mode integrated control system ........................5-111
Driver Attention Warning (DAW)................................5-134 Resetting the system ................................................5-136
System disabled ........................................................5-136
System malfunction ..................................................5-137
System setting and activation ..................................5-134
Dual Clutch Transmission (DCT)..................................5-22 Dual clutch transmission operation ............................5-22
Good driving practices ................................................5-34
LCD display for transmission temperature and warning message ......................................................5-24
Economical operation ..................................................5-139
Emergency starting ..........................................................6-5 Jump starting ................................................................6-5
Push-starting ................................................................6-6
C
D
E

Index
4I
Emission control system ..............................................7-105Crankcase emission control system ..........................7-105
Evaporative emission control (including ORVR: Onboard Refueling Vapor Recovery) system ........7-105
Exhaust emission control system ..............................7-106
Engine ........................................................................\
......8-3
Engine compartment ................................................2-6, 7-4
Engine coolant ..............................................................7-28 Changing the coolant ..................................................7-31
Checking the coolant level..........................................7-28
Engine number ..............................................................8-12
Engine oil ......................................................................7-\
26 Changing the engine oil and filter ..............................7-27
Checking the engine oil level ....................................7-26
Engine start/stop button ................................................5-11 Engine start/stop button position ................................5-11
Illuminated engine start/stop button ..........................5-11
Starting the engine ......................................................5-14
Stopping the engine (Manual transmission) ..............5-17
Explanation of scheduled maintenance items ..............7-21
Exterior overview ............................................................2-2
Forward Collision-avoidance Assist (FCA) (Camera + Radar type) ................................................5-72Brake operation ..........................................................5-75
FCA warning message and system control ................5-74 Limitation of the system ............................................5-80
Limitation of the system ............................................5-83
Recognizing pedestrians ............................................5-84
Sensor to detect the distance from the vehicle in front (front radar/camera) ..................................................5-76
System malfunction ....................................................5-78
System setting and activation ....................................5-72
Forward Collision-avoidance Assist (FCA) (Camera type) ..............................................................5-59Brake operation ..........................................................5-62
FCA front view camera sensor ..................................5-63
FCA warning message and system control ................5-61
Limitation of the system ............................................5-67
System malfunction ....................................................5-65
System setting and activation ....................................5-59
Fuel filler lid ..................................................................4-38 Closing the fuel filler lid ............................................4-38
Opening the fuel filler lid ..........................................4-38
Fuel requirements ............................................................1-3 Do not use methanol ....................................................1-4
Fuel Additives ..............................................................1-5
Gasoline containing alcohol and methanol ..................1-3
Operation in foreign countries ......................................1-5
Fuses ........................................................................\
......7-61 Engine compartment fuse replacement ......................7-64
Fuse/relay panel description ......................................7-67
Inner panel fuse replacement ......................................7-63
F

I5
Index
Gross vehicle weight........................................................8-7\
Hood ........................................................................\
......4-35Closing the hood ........................................................4-36
Hood open warning ....................................................4-36
Opening the hood ........................................................4-35
How to use this manual ..................................................1-2
If the engine overheats ....................................................6-7
If the engine will not start ..............................................6-4 If engine doesn't turn over or turns over slowly ..........6-4
If engine turns over normally but does not start ..........6-4
If you have a flat tire ....................................................6-14 Changing tires ............................................................6-15
Jack and tools ..............................................................6-14
Removing and storing the spare tire ..........................6-15
If you have a flat tire (With Tire Mobility Kit) ............6-23 Checking the tire inflation pressure ............................6-31
Components of the Tire Mobility Kit (TMK) ............6-26
Components of the Tire Mobility Kit (TMK) ............6-27
Distributing the sealant ..............................................6-31
Introduction ................................................................6-24 Notes on the safe use of the Tire Mobility Kit ..........6-25
Technical data ............................................................6-32
Using the Tire Mobility Kit ........................................6-28
Important safety precautions ..........................................3-2 Air bag hazards ............................................................3-2
Always wear your seat belt ..........................................3-2
Control your speed ........................................................3-3
Driver distraction ..........................................................3-2
Keep your vehicle in safe condition ............................3-3
Restrain all children ......................................................3-2
In case of an emergency while driving ............................6-3 If the engine stalls at a crossroad or crossing ..............6-3
If the engine stalls while driving ..................................6-3
If you have a flat tire while driving ..............................6-3
Instrument cluster ..........................................................4-56 Gauges ........................................................................\
4-58
Instrument cluster control ..........................................4-57
LCD window control ..................................................4-57
Transmission shift indicator........................................4-61
Instrument panel overview ..............................................2-5
Intelligent Variable Transmission (IVT) ........................5-35 Good driving practices ................................................5-41
Intelligent Variable Transmission (IVT) operation ....5-35
Shift lock system ........................................................5-40
Interior features............................................................4-144 Air ventilation seat ....................................................4-146
Clothes hanger ..........................................................4-153
Cup holder ................................................................4-144
G
H
I