clutch KIA NIRO 2018 Service Manual

857
Maintenance
Temperature -A, B & C
The temperature grades are A (the
highest), B and C representing the
tire’s resistance to the generation of
heat and its ability to dissipate heat
when tested under controlled condi-
tions on a specified indoor laboratory
test wheel.
Sustained high temperature can
cause the material of the tire to
degenerate and reduce tire life, and
excessive temperature can lead to
sudden tire failure. The grade C cor-
responds to a level of performance
which all passenger car tires must
meet under the Federal Motor
Vehicle Safety Standard No. 109.
Grades B and A represent higher
levels of performance on the labora-
tory test wheel than the minimum
required by law.Tire terminology and defini-
tions
Air Pressure:The amount of air
inside the tire pressing outward on
the tire. Air pressure is expressed in
kilopascal (kPa) or pounds per
square inch (psi).
Accessory Weight: This means the
combined weight of optional acces-
sories. Some examples of optional
accessories are, dual clutch trans-
mission, power seats, and air condi-
tioning.
Aspect Ratio: The relationship of a
tire's height to its width.
Belt: A rubber coated layer of cords
that is located between the plies and
the tread. Cords may be made from
steel or other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that
hold the tire onto the rim.
Bias Ply Tire: A pneumatic tire in
which the plies are laid at alternate
angles less than 90 degrees to the
centerline of the tread. Cold Tire Pressure:
The amount of
air pressure in a tire, measured in
kilopascals (kPa) or pounds per
square inch (psi) before a tire has
built up heat from driving.
Curb Weight: This means the weight
of a motor vehicle with standard and
optional equipment including the
maximum capacity of fuel, oil and
coolant, but without passengers and
cargo.
DOT Markings: A code molded into
the sidewall of a tire signifying that
the tire is in compliance with the U.S.
Department of Transportation motor
vehicle safety standards. The DOT
code includes the Tire Identification
Number (TIN), an alphanumeric des-
ignator which can also identify the
tire manufacturer, production plant,
brand and date of production.

871
Maintenance
Instrument panel (Driver’s side fuse panel) (Hybrid)
Fuse NameFuse ratingCircuit Protected
MODULE 510A
Electro Chromic Mirror, Audio/Video & Navigation Head Unit, Audio, Driver IMS (Integrated memory system)
Module, VESS (Virtual Engine Sound System) Unit, Shift Lever Indicator, Air Conditioner Control Module,
Rear Seat Warmer Control Module, Front Air Ventilation Seat Control Module, Front Seat Warmer Control
Module, Head Lamp LH/RH
MODULE 410ALane Keeping Assist Control Module, Crash Pad Switch, AEB Module, Blind Spot Detection Radar LH/RH,
AFLS (Adaptive Front Lighting System) Unit
INTERIORLAMP10AFront Vanity Lamp LH/RH, Room Lamp, Overhead Console Lamp, Ignition Key ILL. & Door Warning Switch,
Luggage Lamp
A/BAG15ASRS (Supplemental Restraint System) Control Module, Passenger Occupant Detection Sensor
IG 125AEngine Room Junction Block (Fuse - DCT4, HPCU2, ACTIVE HYDRAULIC BOOSTER3, ECU3)
CLUSTER10AInstrument Cluster
MODULE 310ABCM (Body Control Module), DCT (Dual Clutch Transmission) Shift Lever, Stop Lamp Switch, Driver Door
Module, Passenger Door Module
MEMORY 27.5AActive Air Flap Unit
MODULE 810AActive Air Flap Unit, Electric Water Pump (Engine), VPD Sensor, Engine Room Junction Block (Battery
C/Fan Relay), BMS (Battery Management System) Control Module
A/BAG IND7.5AAir Conditioner Control Module, Instrument Cluster
START7.5A[Without Smart Key & Without Immobilizer] Burglar alarm Relay
[With Smart Key/With Immobilizer] Inhibitor Switch

875
Maintenance
Instrument panel (Driver’s side fuse panel) (Plug-in Hybrid)
Fuse NameFuse ratingCircuit Protected
MODULE 510A
Electro Chromic Mirror, Audio/Video & Navigation Head Unit, Audio, Driver IMS (Integrated memory system)
Module, VESS (Virtual Engine Sound System) Unit, Shift Lever Indicator, Air Conditioner Control Module,
Rear Seat Warmer Control Module, Front Air Ventilation Seat Control Module, Front Seat Warmer Control
Module
MODULE 410ALane Keeping Assist Control Module, Crash Pad Switch, AEB Module, Blind Spot Detection Radar Left
Handle side/Right Handle side
INTERIORLAMP10AFront Vanity Lamp LH/RH, Room Lamp, Overhead Console Lamp, Ignition Key ILL. & Door Warning Switch,
Luggage Lamp, Wireless Charger
A/BAG15ASRS (Supplemental Restraint System) Control Module, Passenger Occupant Detection Sensor
IG 125AEngine Room Junction Block (Fuse - DCT4, HPCU2, ACTIVE HYDRAULIC BOOSTER3)
CLUSTER10AInstrument Cluster
MODULE 310ABCM (Body Control Module), DCT (Dual Clutch Transmission) Shift Lever, Stop Lamp Switch, Driver Door
Module, Passenger Door Module
IG3 210AFuel Filler Door & Battery Charger Switch, Instument Cluster, Audio, Charger Indicator, Integrated Gateway
Power control Module, Audio/Video & Navigation Head Unit
MEMORY 27.5AActive Air Flap Unit
MODULE 810AActive Air Flap Unit, Electric Water Pump (Engine)
A/BAG IND7.5AAir Conditioner Control Module, Instrument Cluster

Maintenance
80
8
Engine room compartment fuse panel (Hybrid)
Fuse NameFuse ratingCircuit Protected
MULTI FUSE
B+ 560AFuse - BATTERY C/FAN, HORN, B/ALARM HORN, ECU2, Engine Control Relay
B+ 260AInstrument Panel Junction Block (Fuse - S/HEATER (REAR))
B+ 360AInstrument Panel Junction Block
B+ 450AInstrument Panel Junction Block (Fuse - BATTERY MANAGEMENT, P/WINDOW (LH), P/WIN-
DOW (RH), TAIL GATE OPEN, SUNROOF, AMP, S/HEATER (FRT), P/SEAT (DRV))
COOLING FAN60ACooling Fan Relay
REAR HEATED50ARear Heated Relay
BLOWER40ABlower Relay
IG 140A[Without Smart Key] Ignition Switch, [With Smart Key] PDM1 (ACC) Relay, PDM2 (IG1) Relay
IG 240A[Without Smart Key] Ignition Switch, [With Smart Key] PDM3 (IG2) Relay
MDPS80AMDPS (Motor Driven Power Steering) Unit
PTC
HEATER 150APTC Heater 1 Relay
PTC
HEATER 250APTC Heater 2 Relay
CLUTCH
ACTUATOR40AClutch Actuator (HEV)
MAIN150AFuse - POWER OUTLET1, H/LAMP HI, INVERTER, ACTIVE HYDRAULIC BOOSTER1,
ACTIVE HYDRAULIC BOOSTER2, WIPER RR, Low Voltage DC-DC Converter

Maintenance
82
8
Fuse NameFuse ratingCircuit Protected
FUSE
ACTIVE
HYDRAULIC BOOTER 230AIntegrated Brake Actuation Unit
INVERTER30AAC Inverter Module
POWER
OUTLET 140APower Outlet Relay
B/UP LAMP10AElectro Chromic Mirror, Back-Up Lamp LH/RH
ECU 310AECM (Engine Control Module)
HPCU 215AHPCU (Hybrid Power Control Unit), Clutch Actuator (HEV)
ACTIVE
HYDRAULIC BOOTER 310AIntegrated Brake Actuation Unit, Multipurpose Check Connector
DCT 415ADCT (Dual clutch transmission) Shift Lever, TCM (Transmission Control Module), Inhibitor
Switch
SENSOR 310AFuel Pump Relay, Oil Control Valve #1/#2 (Intake/Exhaust), Camshaft Position Sensor #1/#2
(Intake/Exhaust)
BATTERY C/FAN15ABattery C/Fan Relay
HORN20AHorn Relay
SENSOR 210APurge Control Solenoid Valve, Cooling Fan Relay, Canister Close Valve, Mass Air Flow Sensor
ECU 120AECM (Engine Control Module)

Maintenance
84
8
Engine room compartment fuse panel (Plug-in Hybrid)
Fuse NameFuse ratingCircuit Protected
MULTI FUSE
B+ 560AFuse - BATTERY C/FAN, HORN, B/ALARM HORN, ECU2, Engine Control Relay
B+ 260AInstrument Panel Junction Block (Fuse - S/HEATER (REAR))
B+ 360AInstrument Panel Junction Block
B+ 450AInstrument Panel Junction Block (Fuse - BATTERY MANAGEMENT, P/WINDOW (LH), P/WIN-
DOW (RH), TAIL GATE OPEN, SUNROOF, AMP, S/HEATER (FRT), P/SEAT (DRV), IG3 1,
OBC, AMS)
COOLING FAN60ACooling Fan Relay
REAR HEATED50ARear Heated Relay
BLOWER40ABlower Relay
IG 140A[Without Smart Key] Ignition Switch, [With Smart Key] PDM1 (ACC) Relay, PDM2 (IG1) Relay
IG 240A[Without Smart Key] Ignition Switch, [With Smart Key] PDM3 (IG2) Relay
MDPS80AMDPS (Motor Driven Power Steering) Unit
PTC
HEATER 150APTC Heater 1 Relay
PTC
HEATER 250APTC Heater 2 Relay
CLUTCH
ACTUATOR40AClutch Actuator (PHEV)
MAIN150AFuse - POWER OUTLET1, H/LAMP HI, INVERTER, ACTIVE HYDRAULIC BOOSTER1,
ACTIVE HYDRAULIC BOOSTER2, WIPER RR, Low Voltage DC-DC Converter

Maintenance
86
8
Fuse NameFuse ratingCircuit Protected
FUSE
ACTIVE
HYDRAULIC BOOTER 230AIntegrated Brake Actuation Unit
INVERTER30AAC Inverter Module
POWER
OUTLET 140APower Outlet Relay
B/UP LAMP10AElectro Chromic Mirror, Back-Up Lamp LH/RH
ECU 310AECM (Engine Control Module)
HPCU 215AHPCU (Hybrid Power Control Unit), Clutch Actuator (PHEV)
ACTIVE
HYDRAULIC BOOTER 310AIntegrated Brake Actuation Unit, Multipurpose Check Connector
DCT 415ADCT(Dual clutch transmission) Shift Lever, TCM (Transmission Control Module), Inhibitor
Switch
SENSOR 310AFuel Pump Relay, Oil Control Valve #1/#2 (Intake/Exhaust), Camshaft Position Sensor #1/#2
(Intake/Exhaust)
BATTERY C/FAN15ABattery C/Fan Relay
HORN20AHorn Relay
SENSOR 210APurge Control Solenoid Valve, Cooling Fan Relay, Canister Close Valve, Mass Air Flow Sensor
ECU 120AECM (Engine Control Module)

97
Specifications, Consumer information, Reporting safety defects
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
*1Refer to the recommended SAE viscosity numbers on the next page.
*2Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econo my by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
Lubricant VolumeClassification
Engine oil *1*2
(drain and refill)
Recommends
4.01 US qt. (3.8 liter)0W-20 API SN or ACEA C2
Dual Clutch Transmission Fluid1.69 ~ 1.79 US qt. (1.6 ~ 1.7 liter)
SAE 70W, API GL-4
(Recommended HK SYN DCTF 70W (SK),
SPIRAX S6 GHME 70W DCTF (H.K.SHELL), GS DCTF HD 70W (GS CALTEX))
Coolant6.31 US qt. (5.98 liter)Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminum radiator)
Inverter coolant2.56 US qt. (2.43 liter)Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminum radiator)
Brake fluid0.425 ± 0.025 US qt. (402.6 ± 24.4 cc)DOT 3 or DOT 4
Engine clutch actuator fluid0.105 ± 0.021 US qt. (100 ± 20 cc)DOT 3 or DOT 4
FuelHEV47.5 US qt. (45 liter)Refer to Fuel requirements in chapter 1.PHEV45.4 US qt. (43 liter)

I5
Index
"Driver's 3-point systemwith emergency locking retractor" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22\
Driver's and passenger's front air bag . . . . . . . . . . . . . . 3-57
Driving at night . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-92
Driving in flooded areas . . . . . . . . . . . . . . . . . . . . . . . . 6-93
Driving in the rain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-92
Driving off-road . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-93
Dual clutch transmission . . . . . . . . . . . . . . . . . . . . . . . 6-14 Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Shift-lock override . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Dual clutch transmission shift indicator . . . . . . . . . . . . 4-63
Economical operation . . . . . . . . . . . . . . . . . . . . . . . . . . 6-87
"Electric chromatic mirror (ECM) with UVO service" . 4-50
Electric power steering . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
Electrochromic mirror (ECM) . . . . . . . . . . . . . . . . . . . 4-49
Electronic stability control (ESC) . . . . . . . . . . . . . . . . 6-29
Emergency starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Before Jump starting . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
"Method to disconnect the (-) cable for regular maintenance" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Jump starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Emergency while driving . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Emission control system . . . . . . . . . . . . . . . . . . . . . . . 8-113
Crankcase emission control system . . . . . . . . . . . . 8-113
Evaporative emission control (including ORVR:Onboard Refueling Vapor Recovery) system. . . . 8-113
Exhaust emission control system . . . . . . . . . . . . . . 8-114
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 9-2
Engine clutch actuator fluid . . . . . . . . . . . . . . . . . . . . . 8-34 Checking the Engine clutch actuator fluid level . . . 8-34
Engine compartment. . . . . . . . . . . . . . . . . . . . . . . . . 2-6,8-3
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-\
26 Checking the engine oil level . . . . . . . . . . . . . . . . . . 8-26
Changing the engine oil and filter . . . . . . . . . . . . . . 8-27
Engine overheats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Engine start/stop button . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Starting the hybrid system . . . . . . . . . . . . . . . . . . . . 6-11
Illuminated engine start/stop button. . . . . . . . . . . . . . 6-9
Engine start/stop button position . . . . . . . . . . . . . . . . 6-9
Engine start/stop button illumination . . . . . . . . . . . . . . . 6-9
Engine start/stop button position . . . . . . . . . . . . . . . . . . 6-9
Engine will not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Evaporative emission control (including ORVR: Onboard Refueling Vapor Recovery) system . . . . . . . . . . . . 8-113
Exhaust emission control system . . . . . . . . . . . . . . . . 8-114
Explanation of scheduled maintenance items . . . . . . . 8-22 Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
HSG (Hybrid starter & Generator) belt . . . . . . . . . . 8-22
Fuel filter (for Gasoline) . . . . . . . . . . . . . . . . . . . . . 8-22
E

Index
6I
Fuel lines, fuel hoses and connections . . . . . . . . . . . 8-22
Vapor hose and fuel filler cap . . . . . . . . . . . . . . . . . 8-22
Vacuum crankcase ventilation hoses . . . . . . . . . . . . 8-23
Air cleaner filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Coolant (Engine/Inverter). . . . . . . . . . . . . . . . . . . . . 8-23
Dual clutch transmission Fluid . . . . . . . . . . . . . . . . 8-23
Brake hoses and lines . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
Brake discs, pads, calipers and rotors . . . . . . . . . . . 8-24
Exhaust pipe and muffler . . . . . . . . . . . . . . . . . . . . . 8-25
Suspension mounting bolts . . . . . . . . . . . . . . . . . . . 8-25
Steering gear box, linkage & boots/lower arm ball joint . . . . . . . . . . . . . . . . . . . . . . . . 8-25
Drive shafts and boots . . . . . . . . . . . . . . . . . . . . . . . 8-25
Air conditioning refrigerant . . . . . . . . . . . . . . . . . . . 8-25
Exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-105
Exterior features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-165 Roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-165
Exterior overview (Front) . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Exterior overview (Rear) . . . . . . . . . . . . . . . . . . . . . . . . 2-3 FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . 5-35
Flat tire (with Tire Mobility Kit) . . . . . . . . . . . . . . . . . 7-18
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
"Notes on the safe use of the Tire Mobility Kit" . . . 7-19
Components of the Tire Mobility Kit . . . . . . . . . . . 7-21
Using the Tire Mobility Kit . . . . . . . . . . . . . . . . . . . 7-22
Distributing the sealant . . . . . . . . . . . . . . . . . . . . . . 7-24
Checking the tire inflation pressure . . . . . . . . . . . . . 7-25
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Floor mat anchor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-162
Fluid Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
Engine clutch actuator fluid . . . . . . . . . . . . . . . . . . . 8-34
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
Fog lamp/DRL bulb replacement . . . . . . . . . . . . . . . . . 8-97
Fog light (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-120
Folding key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-\
4 Record your key number . . . . . . . . . . . . . . . . . . . . . . 4-4
Folding the outside rearview mirror . . . . . . . . . . . . . . . 4-52
Folding the rear seat . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Front seat adjustment (Manual) . . . . . . . . . . . . . . . . . . . 3-7
Front seat adjustment (Power) . . . . . . . . . . . . . . . . . . . . 3-8
Front turn signal lamp bulb replacement . . . . . . . . . . . 8-96
Fuel filler lid (Hybrid) . . . . . . . . . . . . . . . . . . . . . . . . . 4-34 Opening the fuel filler lid. . . . . . . . . . . . . . . . . . . . . 4-34
Closing the fuel filler lid . . . . . . . . . . . . . . . . . . . . . 4-34F