clutch KIA NIRO 2019 Owner's Guide
[x] Cancel search | Manufacturer: KIA, Model Year: 2019, Model line: NIRO, Model: KIA NIRO 2019Pages: 611, PDF Size: 15.28 MB
Page 524 of 611

Maintenance
50
8
Temperature -A, B & C
The temperature grades are A (the
highest), B and C representing the
tire’s resistance to the generation of
heat and its ability to dissipate heat
when tested under controlled condi-
tions on a specified indoor laboratory
test wheel.
Sustained high temperature can
cause the material of the tire to
degenerate and reduce tire life, and
excessive temperature can lead to
sudden tire failure. The grade C cor-
responds to a level of performance
which all passenger car tires must
meet under the Federal Motor
Vehicle Safety Standard No. 109.
Grades B and A represent higher
levels of performance on the labora-
tory test wheel than the minimum
required by law.Tire terminology and defini-
tions
Air Pressure: The amount of air
inside the tire pressing outward on
the tire. Air pressure is expressed in
kilopascal (kPa) or pounds per
square inch (psi).
Accessory Weight: This means the
combined weight of optional acces-
sories. Some examples of optional
accessories are, dual clutch trans-
mission, power seats, and air condi-
tioning.
Aspect Ratio: The relationship of a
tire's height to its width.
Belt: A rubber coated layer of cords
that is located between the plies and
the tread. Cords may be made from
steel or other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that
hold the tire onto the rim.
Bias Ply Tire: A pneumatic tire in
which the plies are laid at alternate
angles less than 90 degrees to the
centerline of the tread. Cold Tire Pressure:
The amount of
air pressure in a tire, measured in
kilopascals (kPa) or pounds per
square inch (psi) before a tire has
built up heat from driving.
Curb Weight: This means the weight
of a motor vehicle with standard and
optional equipment including the
maximum capacity of fuel, oil and
coolant, but without passengers and
cargo.
DOT Markings: A code molded into
the sidewall of a tire signifying that
the tire is in compliance with the U.S.
Department of Transportation motor
vehicle safety standards. The DOT
code includes the Tire Identification
Number (TIN), an alphanumeric des-
ignator which can also identify the
tire manufacturer, production plant,
brand and date of production.
Page 538 of 611

Maintenance
64
8
Instrument panel (Driver’s side fuse panel) (Hybrid)
Fuse NameFuse ratingCircuit Protected
MODULE 510A
Electro Chromic Mirror, Audio/Video & Navigation Head Unit, Audio, Driver IMS (Integrated memory system)
Module, VESS (Virtual Engine Sound System) Unit, Shift Lever Indicator, Air Conditioner Control Module,
Rear Seat Warmer Control Module, Front Air Ventilation Seat Control Module, Front Seat Warmer Control
Module, Head Lamp Leveling Device Actuator LH/RH, Auto Head Lamp Leveling Device Module, Crash Pad
Switch
MODULE 410ALane Keeping Assist Control Module, Crash Pad Switch, AEB Module, Blind Spot Detection Radar LH/RH,
AFLS (Adaptive Front Lighting System) Unit
INTERIOR
LAMP10AFront Vanity Lamp LH/RH, Room Lamp, Overhead Console Lamp, Ignition Key ILL. & Door Warning Switch,
Luggage Lamp
A/BAG15ASRS (Supplemental Restraint System) Control Module, Passenger Occupant Detection Sensor
IG 125AEngine Room Junction Block (Fuse - DCT4, HPCU2, ACTIVE HYDRAULIC BOOSTER3, ECU3)
CLUSTER10AInstrument Cluster
MODULE 310ABCM (Body Control Module), DCT (Dual Clutch Transmission) Shift Lever, Stop Lamp Switch, Driver Door
Module, Passenger Door Module
MEMORY 27.5AActive Air Flap Unit
MODULE 810AActive Air Flap Unit, Electric Water Pump (Engine), Engine Room Junction Block (Battery C/Fan Relay),
BMS (Battery Management System) Control Module
A/BAG IND7.5AAir Conditioner Control Module, Instrument Cluster
START7.5A[Without Smart Key & Without Immobilizer] Burglar alarm Relay
[With Smart Key/With Immobilizer] Inhibitor Switch
Page 542 of 611

Maintenance
68
8
Instrument panel (Driver’s side fuse panel) (Plug-in Hybrid)
Fuse NameFuse ratingCircuit Protected
MODULE 510A
Electro Chromic Mirror, Audio/Video & Navigation Head Unit, Audio, Driver IMS (Integrated memory system)
Module, VESS (Virtual Engine Sound System) Unit, Air Conditioner Control Module, Rear Seat Warmer
Control Module, Front Air Ventilation Seat Control Module, Front Seat Warmer Control Module, Head Lamp
Leveling Device Actuator LH/RH, Auto Head Lamp Leveling Device Module, Crash Pad Switch
MODULE 410ALane Keeping Assist Control Module, Crash Pad Switch, AEB Module, Blind Spot Detection Radar Left
Handle side/Right Handle side
INTERIOR
LAMP10AFront Vanity Lamp LH/RH, Room Lamp, Overhead Console Lamp, Ignition Key ILL. & Door Warning Switch,
Luggage Lamp, Wireless Charger
A/BAG15ASRS (Supplemental Restraint System) Control Module, Passenger Occupant Detection Sensor
IG 125AEngine Room Junction Block (Fuse - DCT4, HPCU2, ACTIVE HYDRAULIC BOOSTER3)
CLUSTER10AInstrument Cluster
MODULE 310ABCM (Body Control Module), DCT (Dual Clutch Transmission) Shift Lever, Stop Lamp Switch, Driver Door
Module, Passenger Door Module
IG3 210AFuel Filler Door & Battery Charger Switch, Instument Cluster, Audio, Charger Indicator, Integrated Gateway
Power control Module, Audio/Video & Navigation Head Unit
MEMORY 27.5AActive Air Flap Unit
MODULE 810AActive Air Flap Unit, Electric Water Pump (Engine)
A/BAG IND7.5AAir Conditioner Control Module, Instrument Cluster
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873
Maintenance
Engine room compartment fuse panel (Hybrid)
Fuse NameFuse ratingCircuit Protected
MULTI FUSE
B+ 560AFuse - BATTERY C/FAN, HORN, B/ALARM HORN, ECU2, Engine Control Relay
B+ 260AInstrument Panel Junction Block (Fuse - S/HEATER (REAR))
B+ 360AInstrument Panel Junction Block
B+ 450AInstrument Panel Junction Block (Fuse - BATTERY MANAGEMENT, P/WINDOW (LH), P/WIN-
DOW (RH), TAIL GATE OPEN, SUNROOF, AMP, S/HEATER (FRT), P/SEAT (DRV))
COOLING FAN60ACooling Fan Relay
REAR HEATED50ARear Heated Relay
BLOWER40ABlower Relay
IG 140A[Without Smart Key] Ignition Switch, [With Smart Key] PDM1 (ACC) Relay, PDM2 (IG1) Relay
IG 240A[Without Smart Key] Ignition Switch, [With Smart Key] PDM3 (IG2) Relay
MDPS80AMDPS (Motor Driven Power Steering) Unit
PTC
HEATER 150APTC Heater 1 Relay
PTC
HEATER 250APTC Heater 2 Relay
CLUTCH
ACTUATOR40AClutch Actuator (HEV)
MAIN150AFuse - POWER OUTLET1, H/LAMP HI, INVERTER, ACTIVE HYDRAULIC BOOSTER1,
ACTIVE HYDRAULIC BOOSTER2, WIPER RR, Low Voltage DC-DC Converter
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875
Maintenance
Fuse NameFuse ratingCircuit Protected
FUSE
ACTIVE
HYDRAULIC BOOTER 230AIntegrated Brake Actuation Unit
INVERTER30AAC Inverter Module
POWER
OUTLET 140APower Outlet Relay
B/UP LAMP10AElectro Chromic Mirror, Back-Up Lamp LH/RH
ECU 310AECM (Engine Control Module)
HPCU 215AHPCU (Hybrid Power Control Unit), Clutch Actuator (HEV)
ACTIVE
HYDRAULIC BOOTER 310AIntegrated Brake Actuation Unit, Multipurpose Check Connector
DCT 415ADCT (Dual clutch transmission) Shift Lever, TCM (Transmission Control Module), Inhibitor
Switch
SENSOR 310AFuel Pump Relay, Oil Control Valve #1/#2 (Intake/Exhaust), Camshaft Position Sensor #1/#2
(Intake/Exhaust)
BATTERY C/FAN15ABattery C/Fan Relay
HORN20AHorn Relay
SENSOR 210APurge Control Solenoid Valve, Cooling Fan Relay, Canister Close Valve, Mass Air Flow Sensor
ECU 120AECM (Engine Control Module)
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877
Maintenance
Engine room compartment fuse panel (Plug-in Hybrid)
Fuse NameFuse ratingCircuit Protected
MULTI FUSE
B+ 560AFuse - BATTERY C/FAN, HORN, B/ALARM HORN, ECU2, Engine Control Relay
B+ 260AInstrument Panel Junction Block (Fuse - S/HEATER (REAR))
B+ 360AInstrument Panel Junction Block
B+ 450AInstrument Panel Junction Block (Fuse - BATTERY MANAGEMENT, P/WINDOW (LH), P/WIN-
DOW (RH), TAIL GATE OPEN, SUNROOF, AMP, S/HEATER (FRT), P/SEAT (DRV), IG3 1,
OBC, AMS)
COOLING FAN60ACooling Fan Relay
REAR HEATED50ARear Heated Relay
BLOWER40ABlower Relay
IG 140A[Without Smart Key] Ignition Switch, [With Smart Key] PDM1 (ACC) Relay, PDM2 (IG1) Relay
IG 240A[Without Smart Key] Ignition Switch, [With Smart Key] PDM3 (IG2) Relay
MDPS80AMDPS (Motor Driven Power Steering) Unit
PTC
HEATER 150APTC Heater 1 Relay
PTC
HEATER 250APTC Heater 2 Relay
CLUTCH
ACTUATOR40AClutch Actuator (PHEV)
MAIN150AFuse - POWER OUTLET1, H/LAMP HI, INVERTER, ACTIVE HYDRAULIC BOOSTER1,
ACTIVE HYDRAULIC BOOSTER2, WIPER RR, Low Voltage DC-DC Converter
Page 553 of 611

879
Maintenance
Fuse NameFuse ratingCircuit Protected
FUSE
ACTIVE
HYDRAULIC BOOTER 230AIntegrated Brake Actuation Unit
INVERTER30AAC Inverter Module
POWER
OUTLET 140APower Outlet Relay
B/UP LAMP10AElectro Chromic Mirror, Back-Up Lamp LH/RH
ECU 310AECM (Engine Control Module)
HPCU 215AHPCU (Hybrid Power Control Unit), Clutch Actuator (PHEV)
ACTIVE
HYDRAULIC BOOTER 310AIntegrated Brake Actuation Unit, Multipurpose Check Connector
DCT 415ADCT(Dual clutch transmission) Shift Lever, TCM (Transmission Control Module), Inhibitor
Switch
SENSOR 310AFuel Pump Relay, Oil Control Valve #1/#2 (Intake/Exhaust), Camshaft Position Sensor #1/#2
(Intake/Exhaust)
BATTERY C/FAN15ABattery C/Fan Relay
HORN20AHorn Relay
SENSOR 210APurge Control Solenoid Valve, Cooling Fan Relay, Canister Close Valve, Mass Air Flow Sensor
ECU 120AECM (Engine Control Module)
Page 590 of 611

97
Specifications, Consumer information, Reporting safety defects
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
*1: Refer to the recommended SAE viscosity numbers on the next page.
*2: Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel economy by reducing the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
*
3: If the ACEA A5 engine oil is not available in your country, you are able to use API service SM or above, ILSAC GF-4 or above, ACEA A3
Lubricant VolumeClassification
Engine oil *1*2
(drain and refill)
Recommends
4.01 US qt. (3.8 liter)ACEA A5 *3or above API SM or above, ILSAC GF-4 or above
Dual Clutch Transmission Fluid1.69 ~ 1.79 US qt. (1.6 ~ 1.7 liter)SAE 70W, API GL-4 (Recommended HK SYN DCTF 70W (SK), SPIRAX S6 GHME 70W DCTF (H.K.SHELL), GS DCTF HD 70W (GS CALTEX))
Coolant6.31 US qt. (5.98 liter)Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminum radiator)
Inverter coolant2.56 US qt. (2.43 liter)Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminum radiator)
Brake fluid0.425 ± 0.025 US qt. (402.6 ± 24.4 cc)DOT 3 or DOT 4
Engine clutch actuator fluid0.105 ± 0.021 US qt. (100 ± 20 cc)DOT 3 or DOT 4
FuelHEV47.5 US qt. (45 liter)Refer to Fuel requirements in chapter 1.PHEV45.4 US qt. (43 liter)
Page 603 of 611

Index
4I
Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-\
129Rear window defroster . . . . . . . . . . . . . . . . . . . . . . 4-129
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-\
2
Door locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-\
20 Child-protector rear door lock . . . . . . . . . . . . . . . . . 4-23
Operating door locks from inside the vehicle . . . . . 4-21
Operating door locks from outside the vehicle . . . . 4-20
Driver Attention Alert system (DAA). . . . . . . . . . . . . . 6-84 Resetting the system . . . . . . . . . . . . . . . . . . . . . . . . 6-86
System disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86
System malfunction . . . . . . . . . . . . . . . . . . . . . . . . . 6-86
System setting and activation . . . . . . . . . . . . . . . . . . 6-84
Dual Clutch Transmission (DCT). . . . . . . . . . . . . . . . . 6-14 Dual Clutch Transmission operation . . . . . . . . . . . . 6-14
Good driving practices . . . . . . . . . . . . . . . . . . . . . . . 6-21
Economical operation . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
Electrical Equipment (U.S. only) . . . . . . . . . . . . . . . . . 9-15 Installation of a mobile two-way radio system . . . . 9-15
Emergency starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Before jump starting (for Hybrid) . . . . . . . . . . . . . . . 7-5
Jump starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Method to disconnect the (-) cable for regularmaintenance (For Hybrid) . . . . . . . . . . . . . . . . . . . . 7-7 Push-starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Emission control system . . . . . . . . . . . . . . . . . . . . . . . 8-106 Crankcase emission control system . . . . . . . . . . . . 8-106
Evaporative emission control(Including ORVR :Onboard Refueling Vapor Recovery) system. . . . 8-106
Exhaust emission control system . . . . . . . . . . . . . . 8-107
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 9-2
Engine clutch actuator fluid . . . . . . . . . . . . . . . . . . . . . 8-27 Checking the engine clutch actuator fluid level. . . . 8-27
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . 2-6, 8-3
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-\
19 Changing the engine oil and filter . . . . . . . . . . . . . . 8-20
Checking the engine oil level . . . . . . . . . . . . . . . . . . 8-19
Engine start/stop button . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Engine start/stop button position . . . . . . . . . . . . . . . . 6-9
Illuminated engine start/stop button. . . . . . . . . . . . . . 6-9
Starting the hybrid system . . . . . . . . . . . . . . . . . . . . 6-11
Explanation of scheduled maintenance items . . . . . . . 8-15
Exterior features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-165 Roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-165
Exterior overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Folding key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-\
4 Battery replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Immobilizer system . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
E
D
F
Page 604 of 611

I5
Index
Key operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Record your key number . . . . . . . . . . . . . . . . . . . . . . 4-4
Transmitter precautions . . . . . . . . . . . . . . . . . . . . . . . 4-6
Fuel filler lid (Plug-in Hybrid) . . . . . . . . . . . . . . . . . . . 4-35 Opening the fuel filler lid. . . . . . . . . . . . . . . . . . . . . 4-35
Fuel filler lid lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34 Closing the fuel filler lid . . . . . . . . . . . . . . . . . . . . . 4-34
Fuel requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Do not use methanol . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Fuel additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Gasoline containing alcohol and methanol . . . . . . . . 1-2
Operation in foreign countries . . . . . . . . . . . . . . . . . . 1-4
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 8-56 Engine compartment fuse replacement . . . . . . . . . . 8-59
Fuse/relay panel description. . . . . . . . . . . . . . . . . . . 8-62
Inner panel fuse replacement . . . . . . . . . . . . . . . . . . 8-57
Gross vehicle weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
HEV/PHEV powertrain . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 4-32 Closing the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Hood open warning . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Opening the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 If an accident occurs . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
If the engine overheats . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
If the engine will not start . . . . . . . . . . . . . . . . . . . . . . . 7-4
If engine doesn't turn over or turns over slowly . . . . 7-4
If engine turns over normally but does not start . . . . 7-4
If you have a flat tire (with Tire Mobility Kit). . . . . . . 7-18 Checking the tire inflation pressure . . . . . . . . . . . . . 7-26
Components of the Tire Mobility Kit . . . . . . . . . . . 7-22
Distributing the sealant . . . . . . . . . . . . . . . . . . . . . . 7-25
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Notes on the safe use of the Tire Mobility Kit . . . . 7-20
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Using the Tire Mobility Kit . . . . . . . . . . . . . . . . . . . 7-23
Important safety precautions . . . . . . . . . . . . . . . . . . . . . 3-2 Air bag hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Always wear your seat belt . . . . . . . . . . . . . . . . . . . . 3-2
Control your speed . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Driver distraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Keep your vehicle in safe condition . . . . . . . . . . . . . 3-3
Restrain all children . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
In case of an emergency while driving . . . . . . . . . . . . . . 7-3 If the engine stalls at a crossroad or crossing . . . . . . 7-3
If the engine stalls while driving . . . . . . . . . . . . . . . . 7-3
If you have a flat tire while driving . . . . . . . . . . . . . . 7-3
Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53 Dual clutch transmission shift indicator . . . . . . . . . 4-63
H
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