service KIA NIRO PHEV 2019 Service Manual

Maintenance
90
8
4. Insert a new bulb by inserting it
into the bulb-socket and rotating it
until it locks into place.
5. Install the socket in the headlamp assembly by aligning the tabs on
the bulb-socket with the slots in
the assembly. Push the bulb-sock-
et into the headlamp assembly
and turn the socket clockwise.Fog lamp/DRL bulb replace-
ment
If the front fog lamp (Bulb) and DRL
bulb(LED) does not operate, have
the vehicle checked by an authorized
Kia dealer.
The LED lamps cannot be replaced
as a single component because they
are part of an integrated unit. The
LED lamps have to be replaced with
the unit.
A skilled technician should check or
repair the front fog lamp (Bulb) and
DRL bulb (LED), for it may damage
related parts of the vehicle.
Stop and tail lamp bulb
replacement
1. Open the liftgate.
2. Open the service cover.
3. Loosen the light assembly retain-ing screws with a cross-tip screw-
driver.
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891
Maintenance
4. Remove the rear combinationlamp assembly from the body of
the vehicle.
5. Disconnect the rear combination lamp connector. 6. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on
the assembly.
7. Remove the bulb from the socket by pressing it in and rotating it counter-
clockwise until the tabs on the bulb
align with the slots in the socket.
Pull the bulb out of the socket.
8. Insert a new bulb by inserting it into the socket and rotating it until
it locks into place. 9. Install the socket in the assembly
by aligning the tabs on the socket
with the slots in the assembly.
Push the socket into the assembly
and turn the socket clockwise.
10. Install the rear combination lamp assembly to the body of the vehi-
cle.
11. Install the service cover.
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Maintenance
92
8
Tail lamp (inside) bulb replace-
ment
1. Open the liftgate.
2. Remove the service cover. 3. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on
the assembly.
4. Remove the bulb from the socket by pressing it in and rotating it
counter-clockwise until the tabs on
the bulb align with the slots in the
socket. Pull the bulb out of the
socket.
5. Insert a new bulb by inserting it into the socket and rotating it until
it locks into place. 6. Install the socket in the assembly
by aligning the tabs on the socket
with the slots in the assembly.
Push the socket into the assembly
and turn the socket clockwise.
7. Install the service cover by putting it into the service hole.
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Maintenance
100
8
Finish damage repair
Deep scratches or stone chips in the
painted surface must be repaired
promptly. Exposed metal will quickly
rust and may develop into a major
repair expense.
If your vehicle is damaged and
requires any metal repair or replace-
ment, be sure the body shop applies
anti-corrosion materials to the parts
repaired or replaced.
Bright-metal maintenance
To remove road tar and insects,
use a tar remover, not a scraper or
other sharp object.
To protect the surfaces of bright- metal parts from corrosion, apply a
coating of wax or chrome preser-
vative and rub to a high luster.
During winter weather or in coastal areas, cover the bright metal parts
with a heavier coating of wax or
preservative. If necessary, coat the
parts with non-corrosive petroleum
jelly or other protective compound.
Underbody maintenance
Road salt and other corrosive chemi-
cals are used in cold weather states to
melt snow and prevent ice accumula-
tion. If these chemicals are not regu-
larly removed, they will corrode the
vehicle underbody and over time dam-
age fuel lines, the fuel tank retention
system, the vehicle suspension, the
exhaust system, and even the body
frame. The National Highway Traffic
Safety Administration has warned all
vehicle owners of all brands of the
need to take the following steps: Wash the undercarriage of your
vehicle regularly during the winter
and whenever your vehicle has
been exposed to such salts or
chemicals.
Do a thorough washing of the undercarriage at the end of the
winter.
Use professional service techni- cians or governmental inspection
stations to annually inspect for cor-
rosion.
Immediately seek an inspection of your vehicle if you become visually
aware of corrosion flaking or scal-
ing or if you become aware of a
change in vehicle performance,
such as soft or spongey brakes,
fluids leaking, impairment of direc-
tional control, suspension noises
or rattling metal straps.
CAUTION - Drying vehicle
Wiping dust or dirt off the body with a dry cloth willscratch the finish.
Do not use steel wool, abra- sive cleaners, acid detergentsor strong detergents contain-ing high alkaline or causticagents on chrome-plated oranodized aluminum parts.This may result in damage tothe protective coating andcause discoloration or paintdeterioration.

Specifications, Consumer information and Reporting safety defects
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
9-2
Bulb wattage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Gross vehicle weight. . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Luggage volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Air conditioning system . . . . . . . . . . . . . . . . . . . . . . 9-6
Recommended lubricants and capacities . . . . . . . . 9-7
• Recommended SAE viscosity number. . . . . . . . . . . . . 9-8
Vehicle identification number (VIN) . . . . . . . . . . . 9-9
Vehicle certification label. . . . . . . . . . . . . . . . . . . . 9-10
Tire specification and pressure label . . . . . . . . . . 9-10
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Air conditioner compressor label . . . . . . . . . . . . . 9-11
Refrigerant label. . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11 Consumer Assistance (U.S. only) . . . . . . . . . . . . . 9-12
•
Toll free consumer assistance . . . . . . . . . . . . . . . . . . . 9-12
• Emergency roadside assistance . . . . . . . . . . . . . . . . . 9-12
• Trip interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
• Registering your vehicle in a foreign country . . . . . 9-14
Electrical Equipment (U.S. only) . . . . . . . . . . . . . 9-15
• Installation of a mobile two-way radio system . . . . . 9-15
Reporting Safety Defects (U.S. only) . . . . . . . . . . 9-16
Online factory authorized manuals (U.S. only) . . 9-16
• Service manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
• Electrical troubleshooting manual. . . . . . . . . . . . . . . 9-16
• Owner's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-
16
9

97
Specifications, Consumer information, Reporting safety defects
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
*1: Refer to the recommended SAE viscosity numbers on the next page.
*2: Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel economy by reducing the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
*
3: If the ACEA A5 engine oil is not available in your country, you are able to use API service SM or above, ILSAC GF-4 or above, ACEA A3
Lubricant VolumeClassification
Engine oil *1*2
(drain and refill)
Recommends
4.01 US qt. (3.8 liter)ACEA A5 *3or above API SM or above, ILSAC GF-4 or above
Dual Clutch Transmission Fluid1.69 ~ 1.79 US qt. (1.6 ~ 1.7 liter)SAE 70W, API GL-4 (Recommended HK SYN DCTF 70W (SK), SPIRAX S6 GHME 70W DCTF (H.K.SHELL), GS DCTF HD 70W (GS CALTEX))
Coolant6.31 US qt. (5.98 liter)Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminum radiator)
Inverter coolant2.56 US qt. (2.43 liter)Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminum radiator)
Brake fluid0.425 ± 0.025 US qt. (402.6 ± 24.4 cc)DOT 3 or DOT 4
Engine clutch actuator fluid0.105 ± 0.021 US qt. (100 ± 20 cc)DOT 3 or DOT 4
FuelHEV47.5 US qt. (45 liter)Refer to Fuel requirements in chapter 1.PHEV45.4 US qt. (43 liter)

Specifications, Consumer information, Reporting safety defects
12
9
Roadside Assistance is provided on all new current
model year Kia Vehicles from the date the vehicle is deliv-
ered to the first retail buyer or otherwise put into use (in-
service date), whichever is earlier, for a period of 60
months or 60,000 miles, whichever is earlier, subject to
the terms, conditions and exclusions set forth in the Kia
Warranty and Consumer Information Manual applicable
to your model year vehicle.
KMA reserves the right to limit or deny services or other
benefits to any owner or driver when, in KMA's judgment,
the claims and/or service requests are excessive in fre-
quency or type of occurrence.
Toll free consumer assistance
Kia's toll-free Consumer Assistance hot line is staffed
from 5:00 AM to 6:00 PM PST, Monday through Friday
and is accessible by dialing 1-800-333-4Kia (4542).
For more information regarding assistance available,
please refer to your Kia Warranty & Consumer
Information Manual.
Emergency roadside assistance
Kia's toll free Roadside Assistance hot line is staffed 24
hours a day, 365 days a year and is accessible by dialing
1-800-333-4Kia (4542).
Please note that you must provide your Vehicle
Identification Number (VIN) to verify coverage at the time
of your call. The VIN can be found on the dash of your
vehicle on the driver’s side, on the door jamb of the dri-
ver’s door, your vehicle’s registration or proof of insur-
ance card.
Kia utilizes a network of over 30,000 roadside assistance
providers. Should you accidentally run out of fuel, require
a battery jump, or need help changing a tire, a Kia
Roadside Assistance Representative will dispatch some-
one to deliver a small quantity of gas, change a flat tire
with your inflated spare, or arrange a battery jump to
allow you to proceed to your destination. We have access
to a network of over 10,000 locksmiths to help you should
you become locked out of your Kia.
In the event that mechanical difficulty renders your vehi-
cle undriveable due to a warranty-related concern, Kia’s
Roadside Assistance Representative will arrange to
transport your vehicle to the nearest Kia dealer or to an
authorized Kia alternative service location.
CONSUMER ASSISTANCE (U.S. ONLY)

Specifications, Consumer information, Reporting safety defects
14
9
Registering your vehicle in a foreign country
If you plan to register your vehicle in a foreign country,
you should confirm that it conforms to the regulations in
that country. Even if you successfully register the vehicle
in a foreign country, you may experience the following
problems and should therefore consider the possibility of
having to deal with them:
1. The fuel specified for your vehicle may be unavailable.
If other than the specified fuel is used, it could cause
damage to the engine, the fuel injection system, and
other fuel-related parts which may not be covered
under your New Vehicle Emissions Limited Warranty.
2. We must, therefore, clearly state that when you leave the country in which you purchased your Kia new and
register it in another country, problems arising from the
use of fuel other than the specified fuel are not subject
to manufacturer’s warranty. Because vehicles like
yours may not be marketed in the new country of reg-
istration, parts, servicing techniques and tools neces-
sary to maintain and repair your vehicle may be
unavailable.
Even if vehicles like yours are sold there, mechanical
specifications required by the government may vary
enough from the country of purchase to cause addi-
tional problems. 3. There may not be an Authorized Kia Dealer in the area
in which you plan to register your vehicle. You may
additionally experience difficulty in obtaining services
in a foreign country for any number of reasons.
Further, we cannot assume any responsibility for prob-
lems that result from unsatisfactory service or lack of
service outside of the United States.

If you believe that your vehicle has a defect which could
cause a crash or could cause injury or death, you should
immediately inform the National Highway Traffic Safety
Administration (NHTSA) in addition to notifying Kia
Motors America, Inc.
If NHTSA receives similar complaints, it may open an
investigation, and if it finds that a safety defect exists in a
group of vehicles, it may order a recall and remedy cam-
paign. However, NHTSA cannot become involved in indi-
vidual problems between you, your dealer, or Kia Motors
America, Inc.
To contact NHTSA, you may call the Vehicle Safety
Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-
9153); go to http://www.safercar.gov; download the
SaferCar mobile application; or write to: Administrator,
NHTSA, 1200 New Jersey Ave. SE., Washington, DC
20590. You can also obtain other information about
motor vehicle safety from http://www.safercar.gov.The following publications are available on
www.KiaTechinfo.com
Service manual:
This manual covers maintenance and recommended pro-
cedures for repair to engine and chassis components. It
is written for the Journeyman mechanic, but is simple
enough for most mechanically inclined owners to under-
stand.
Electrical troubleshooting manual:
This manual complements the Service Manual by provid-
ing indepth troubleshooting information for each electrical
circuit in your vehicle.
Owner's manual:
This manual describes the overall features and operating
procedures for the vehicle.
REPORTING SAFETY DEFECTS
(U.S. ONLY)
ONLINE FACTORY AUTHORIZED MANUALS
(U.S. ONLY)
916
Specifications, Consumer information, Reporting safety defects

Index
2I
Air bag - advanced supplemental restraint system . . . . 3-43Adding equipment to or modifying your airbag-equipped vehicle . . . . . . . . . . . . . . . . . . . . . . . 3-68
Air bag warning label. . . . . . . . . . . . . . . . . . . . . . . . 3-68
Air bag warning light . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Curtain air bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
Driver's and passenger's front air bag . . . . . . . . . . . 3-58
How does the air bag system operate? . . . . . . . . . . 3-44
Occupant Detection System (ODS) . . . . . . . . . . . . . 3-50
Side air bag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-61
SRS Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
SRS components and functions . . . . . . . . . . . . . . . . 3-47
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31\
Filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31
Air conditioner compressor label . . . . . . . . . . . . . . . . . 9-11
Air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Appearance care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-98 Exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-98
Interior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-103
Audio (With Touch Screen) . . . . . . . . . . . . . . . . . . . . . . 5-5 Feature of Your Audio . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
5-11
Phone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
5-24
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
5-10
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 5-32 Audio System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-\
2
AUX, USB port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Automatic climate control system . . . . . . . . . . . . . . . 4-130 Air Conditioning refrigerant label . . . . . . . . . . . . . 4-144
Automatic heating and air conditioning. . . . . . . . . 4-131
Automatic ventilation . . . . . . . . . . . . . . . . . . . . . . . 4-139
Checking the amount of air conditioner refrigerantand compressor lubricant . . . . . . . . . . . . . . . . . . . 4-143
Climate control air filter. . . . . . . . . . . . . . . . . . . . . 4-142
Manual heating and air conditioning . . . . . . . . . . . 4-133
Sunroof inside air recirculation . . . . . . . . . . . . . . . 4-140
System operation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-140
Autonomous Emergency Braking (AEB) . . . . . . . . . . . 6-36 AEB warning message and system control . . . . . . . 6-39
Brake operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Limitation of the system . . . . . . . . . . . . . . . . . . . . . 6-43
Sensor to detect the distance from the vehiclein front (front radar) . . . . . . . . . . . . . . . . . . . . . . . . 6-41
System malfunction . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
System setting and activation . . . . . . . . . . . . . . . . . . 6-36
Battery (Plug-in Hybrid). . . . . . . . . . . . . . . . . . . . . . . . 8-38 For best battery service . . . . . . . . . . . . . . . . . . . . . . 8-38
Recharging the battery . . . . . . . . . . . . . . . . . . . . . . . 8-39
Reset items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
A
B