engine KIA Optima 2012 3.G Owner's Manual

745
Maintenance
FUSES
A vehicle’s electrical system is protected
from electrical overload damage by
fuses.
This vehicle has 2 fuse panels, one locat-
ed in the driver’s side panel bolster, the
other in the engine compartment near
the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check the
appropriate circuit fuse. If a fuse has
blown, the element inside the fuse will
melt.
If the electrical system does not work,
first check the driver’s side fuse panel.
Always replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and immediately
consult an authorized Kia dealer.
Three kinds of fuses are used: blade typefor lower amperage rating, cartridge type,and multi fuse for higher amperage rat-ings.
WARNING - Fuse replace- ment
Never replace a fuse with any-
thing but another fuse of the
same rating.
A higher capacity fuse could cause damage and possibly a
fire.
Never install a wire or aluminum foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage
and a possible fire.
CAUTION
Do not use a screwdriver or anyother metal object to remove fuses because it may cause a short circuitand damage the system.
OLM079051N
Normal
Normal
Blade type
Cartridge type
Multi fuse
Main fuse Blown
Blown
Normal Blown
Normal Blown

Maintenance
46
7
Instrument panel fuse replace-
ment
1. Turn the ignition switch and all other
switches off.
2. Open the fuse panel cover. 3. Pull the suspected fuse straight out.
Use the removal tool provided in the
engine compartment fuse panel.
4. Check the removed fuse; replace it if it is blown.
5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized Kia
dealer.
If you do not have a spare, use a fuse of the same rating from a circuit you maynot need for operating the vehicle, such as the cigarette lighter fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse panel in the engine
compartment. If a fuse is blown, it must
be replaced.
OTF070017OTF070018

747
Maintenance
Memory fuse
Your vehicle is equipped with a memory
fuse to prevent battery discharge if your
vehicle is parked without being operated
for prolonged periods. Use the following
procedures before parking the vehicle for
prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver’s side panel cover andpull up the memory fuse.
✽ ✽NOTICE
• If the memory fuse is pulled up from
the fuse panel, the warning chime,
audio, clock and interior lamps, etc.,
will not operate. Some items must be
reset after replacement. Refer to
“Battery” in this section.
• Even when the memory fuse is pulled up, the battery can still be discharged
by operation of the headlights or other
electrical devices.
Engine compartment fuse
replacement
1. Turn the ignition switch and all other
switches off.
2. Remove the fuse panel cover by pressing the tab and pulling the cover
up.
3. Check the removed fuse; replace it if it is blown. To remove or insert the fuse,
use the fuse puller in the engine com-
partment fuse panel.
4. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
Kia dealer.
OTF070019OTF070020

Maintenance
48
7
Main fuse
If the main fuse is blown, it must be
removed as follows:
1. Turn off the engine.
2. Disconnect the negative battery cable.
3. Remove the nuts shown in the picture
above.
4. Replace the fuse with a new one of the same rating.
5. Reinstall in the reverse order of removal.
Multi fuse
If the multi fuse is blown, it must be
removed as follows:
1. Remove the fuse panel in the enginecompartment.
2. Remove the nuts shown in the picture above.
3. Replace the fuse with a new one of the same rating.
4. Reinstall in the reverse order of removal.
CAUTION
After checking the fuse panel in theengine compartment, securelyinstall the fuse panel cover. If not,electrical failures may occur fromwater contact.
OTF070021OVG079022

749
Maintenance
If the button starting fuse is blown, it must
be removed as follows:
1. Open the cover in the engine compe-tent.
2. Replace the fuse with a new one of the same rating.
3. Close the cover.
✽ ✽ NOTICE
If the multi or starting fuse is blown,
consult an authorized Kia dealer.
OTF070022

Maintenance
50
7
✽
✽
NOTICE
Not all fuse panel descriptions in this
manual may be applicable to your vehi-
cle. It is accurate at the time of printing.
When you inspect the fuse panel in your
vehicle, refer to the fuse panel label.
* : if euqipped
Engine compartment fuse panel
OTF070023/OTF070026/OVG079025L/OVG079026
Instrument panel fuse panel
Engine room (Button starting BOX)*
Fuse/relay panel description
Inside the fuse/relay panel covers, you can find the fuse/relay label describing fuse/relay name and capacity.
Engine room (Battery terminal cover)

753
Maintenance
Engine compartment fuse panel
Fuse NameFuse rating Circuit Protected
MULTI FUSE IP B+ 2
60AI/P Junction Box (P/SEAT DRV 30A, P/SEAT PASS 20A, AMP 30A, PDM 2 7.5A, IPS 5, IPS 6,
ARISU 2)
B+ 4 (Not Used) 60A -
IGN 2 40A E/R Fuse & Relay Box (Start Relay), Fuse & Relay Box (PDM 3(IG 2) Relay), Ignition Switch
ABS 1 40A ESC Module
RR HTD (G4KJ)/
C/FAN HI (G4KH) 40A/60AE/R Fuse & Relay Box (RR HTD Relay) (G4KJ)
C/FAN (HI) Relay (G4KH)
BLOWER 40A E/R Fuse & Relay Box (Blower Relay)
IP B+ 1 60AI/P Junction Box (PDM 1 25A, MODULE 3 7.5A, S/HEATER FRT 20A, S/HEATER RR 15A
TRUNK 10A, P/WDW LH 25A, P/WDW RH 25A), Power Connector (AUDIO 15A))
MDPS 80A EPS Control Module
FUSE WIPER
10A PCM
RR HTD IND 10A A/C Control Module
AMS 10A Battery Sensor
TCU 1 10A PCM
STOP LP 10A E/R Fuse & Relay Box (HAC Relay), Smart Key Control Module, Stop Lamp Switch
DEICER 10A E/R Fuse & Relay Box (Deicer Relay)
H/LP WASHER 10A -
LDC 1 30A -
C/FAN 40A E/R Fuse & Relay Box (C/Fan(HI) Relay, C/Fan(LO) Relay)
ABS 2 30A Multipurpose Check Connector, ESC Module
LDC 2 30A -
CVVL(Not Used)/
RR THD (G4KH) 40A RR HTD Relay (G4KH)

755
Maintenance
Fuse Name Fuse ratingCircuit Protected
HORN 15A EMS Box (Horn Relay), E/R Fuse & Relay Box (B/Horn Relay)
F/PUMP 20A EMS Box (F/Pump Relay)
ECU 3 15A PCM
SNSR 1 15A Oxygen Sensor (Up/Down), E/R Fuse & Relay Box (C/FAN (HI/LO) Relay)
INJECTOR 10A EMS Box (F/Pump Relay)
SNSR 3 10A Camshaft Position Sensor #1, #2, Immobilizer Module
SNSR 2 10ARCV Control Solenoid Valve(G4KH), Variable Intake Solenoid Valve(G4KJ),
Canister Close Valve Oil Control Valve #1, #2, Purge Control Solenoid Valve,
Crankshaft Position Sensor
IGN COIL 20A Condenser, Ignition Coil #1, #2, #3, #4
ECU 1 30A EMS Box (Engine Control Relay)
Engine compartment fuse panel (EMS BOX)

757
Maintenance
Waxing
Wax the vehicle when water will no
longer bead on the paint.
Always wash and dry the vehicle before
waxing. Use a good quality liquid or
paste wax, and follow the manufacturer’s
instructions. Wax all metal trim to protect
it and to maintain its luster.
Removing oil, tar, and similar materials
with a spot remover will usually strip the
wax from the finish. Be sure to re-wax
these areas even if the rest of the vehicle
does not yet need waxing.Finish damage repair
Deep scratches or stone chips in the
painted surface must be repaired
promptly. Exposed metal will quickly rust
and may develop into a major repair
expense.
✽ ✽NOTICE
If your vehicle is damaged and requires
any metal repair or replacement, be sure
the body shop applies anti-corrosion
materials to the parts repaired or
replaced.
CAUTION
Water washing in the engine com-
partment including high pressurewater washing may cause the fail-ure of electrical circuits located in the engine compartment.
Never allow water or other liquids to come in contact with electri-cal/electronic components insidethe vehicle as this may damagethem.
OJB037800
CAUTION
Wiping dust or dirt off the body with a dry cloth will scratch thefinish.
Do not use steel wool, abrasive cleaners, or strong detergentscontaining highly alkaline orcaustic agents on chrome-platedor anodized aluminum parts. Thismay result in damage to the pro- tective coating and cause discol-oration or paint deterioration.

763
Maintenance
Canister
Fuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in the
canister are drawn into the surge tank
through the purge control solenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is con-
trolled by the Engine Control Module
(ECM); when the engine coolant temper-
ature is low during idling, the PCSV clos-
es so that evaporated fuel is not taken
into the engine. After the engine warms
up during ordinary driving, the PCSV
opens to introduce evaporated fuel to the
engine.
3. Exhaust emission control system
The Exhaust Emission Control System is
a highly effective system which controls
exhaust emissions while maintaining
good vehicle performance.
Vehicle modifications
This vehicle should not be modified.
Modification of your vehicle could affect
its performance, safety or durability and
may even violate governmental safety
and emissions regulations.
In addition, damage or performance
problems resulting from any modification
may not be covered under warranty.
If you use unauthorized electronic
devices, it may cause the vehicle to
operate abnormally, wire damage, bat-
tery discharge and fire. For your safety,
do not use unauthorized electronic
devices.
Engine exhaust gas precautions(carbon monoxide)
Carbon monoxide can be present with other exhaust fumes. Therefore, if you
smell exhaust fumes of any kind inside
your vehicle, have it inspected and
repaired immediately. If you ever sus-
pect exhaust fumes are coming into
your vehicle, drive it only with all the
windows fully open. Have your vehicle
checked and repaired immediately.
WARNING- Exhaust
Engine exhaust gases contain car-
bon monoxide (CO). Though color-
less and odorless, it is dangerous
and could be lethal if inhaled.
Follow the instructions on this
page to avoid CO poisoning.