steering KIA OPTIMA 2019 Workshop Manual

What to do in an emergency
28
6
Using the Tire Mobility Kit
1. Detach the speed restriction label
(1) from the sealant bottle (2), and
place it in a highly visible place
inside the vehicle such as on the
steering wheel to remind the driv-
er not to drive too fast.
2. Filling the sealant Strictly follow the specified sequence, otherwise
the sealant may escape under
high pressure.
3. Shake the sealant bottle.
OJF065012ODEP067048
CAUTION
Before using the tire repair kit,please read carefully theinstruction attached on thesealant case. Detach the speedlimit label on the sealant caseand put it on a highly visibleplace. Always drive within thespeed limit.
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Maintenance
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . 7-6
• Owner’s responsibility . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
• Owner maintenance precautions . . . . . . . . . . . . . . . . . 7-7
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
• Owner maintenance schedule. . . . . . . . . . . . . . . . . . . . 7-8
Scheduled maintenance service. . . . . . . . . . . . . . . 7-10
Explanation of scheduled maintenance items . . . 7-22
• Engine oil and filter. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
• Drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22\
• Fuel filter (for gasoline) . . . . . . . . . . . . . . . . . . . . . . . 7-22
• Fuel lines, fuel hoses and connections . . . . . . . . . . . . 7-22
• Vapor hose and fuel filler cap . . . . . . . . . . . . . . . . . . 7-22
• Vacuum crankcase ventilation hoses . . . . . . . . . . . . . 7-23
• Air cleaner filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
• Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
• Valve clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
• Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
• Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 7-23
• Automatic transmission fluid . . . . . . . . . . . . . . . . . . . 7-23
• Dual clutch transmission Fluid . . . . . . . . . . . . . . . . . 7-24
• Brake hoses and lines . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
• Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24\
• Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
• Brake discs, pads, calipers and rotors. . . . . . . . . . . . 7-25
• Exhaust pipe and muffler . . . . . . . . . . . . . . . . . . . . . . 7-25
• Suspension mounting bolts . . . . . . . . . . . . . . . . . . . . . 7-25
• Steering gear box, linkage &
boots/lower arm ball joint . . . . . . . . . . . . . . . . . . . . 7-25
• Drive shafts and boots. . . . . . . . . . . . . . . . . . . . . . . . . 7-25
• Air conditioning refrigerant . . . . . . . . . . . . . . . . . . . . 7-25Checking fluid levels . . . . . . . . . . . . . . . . . . . . . . . 7-25
Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
• Checking the engine oil level . . . . . . . . . . . . . . . . . . . 7-26
• Changing the engine oil and filter . . . . . . . . . . . . . . . 7-27
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
• Checking the coolant level . . . . . . . . . . . . . . . . . . . . . 7-28
• Changing the coolant . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
• Checking the brake fluid level . . . . . . . . . . . . . . . . . . 7-31
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
• Checking the washer fluid level . . . . . . . . . . . . . . . . . 7-32
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
• Checking the parking brake. . . . . . . . . . . . . . . . . . . . 7-33
Air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
• Filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
7
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Maintenance
87
OWNER MAINTENANCE
The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized Kia dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.
Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check the coolant level in coolantreservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound of the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-
ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transmission
occurs, check the transmission
fluid level.
Check the automatic transmission P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
WARNING- Hot coolant
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot
coolant and steam may blow
out under pressure.
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Maintenance
12
7
Number of months or driving distance, whichever comes first
Months1224364860728496108120132144156168180
Miles×1,0007.51522.530 37.5 45 52.5 60 67.5 75 82.5 90 97.5 105 112.5
Km×1,00012 24 36 48 60 72 84 96 108 120 132 144 156 168 180
Rotate tiresRotate every 7,500 miles (12,000 km)
Climate control air filterRRRRRRRRRRRRRRR
Vacuum hoseIIIIIIIIIIIIIII
Coolant (Engine)At first, replace at 120,000 miles (192,000 km) or 10 years,
after that, replace every 30,000 miles (48,000 km) or 24 months
Battery conditionIIIIIIIIIIIIIII
Brake lines, hoses and connectionsIIIIIIIIIIIIIII
Brake discs and padsIIIIIIIIIIIIIII
Steering gear rack, linkage and bootsIIIIIIIIIIIIIII
Drive shaft and boots-I-I-I-I-I-I-I-
Suspension ball joints and mounting
boltsIIIIIIIIIIIIIII
Air conditioner compressor/refrigerantIIIIIIIIIIIIIII
Exhaust systemIIIIIIIIIIIIIII
MAINTENANCE INTERVALS
MAINTENANCE
ITEM
Normal Maintenance Schedule - Non Turbo Models(CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
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Maintenance
14
7
Maintenance Under Severe Usage Conditions - Non Turbo Models
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and
engine oil filterTheta II 2.4L GDIREvery 3,750 miles (6,000 km) or 6 monthsA, B, C, D, E,
F, G, H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugs RMore frequentlyA, B, F, G, H, I, K
Automatic transmission fluidREvery 60,000 miles (96,000 km)A, C, D, E,
F, G, H, I, J
Dual clutch transmission fluidREvery 75,000 miles (120,000 km)C, D, E, F, G, H, I, J
Brake discs and pads, calipers and rotorsIMore frequentlyC, D, E, G, H
Parking brake (Foot Type)IMore frequentlyC, D, G, H
Steering gear rack, linkage and bootsIMore frequentlyC, D, E, F, G
Suspension ball joints and mounting boltsIMore frequentlyC, D, E, F, G
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717
Maintenance
Number of months or driving distance, whichever comes first
Months1224364860728496108120132144156168180
Miles×1,00061218243036424854606672788490
Km×1,000102030405060708090100110120130140150
Rotate tiresRotate every 6,000 miles (10,000 km)
Climate control air filterRRRRRRRRRRRRRRR
Vacuum hoseIIIIIIIIIIIIIII
Coolant (Engine)At first, replace at 120,000 miles (200,000 km) or 10 years :
after that, replace every 30,000 miles (50,000 km) or 24 months
Battery conditionIIIIIIIIIIIIIII
Brake lines, hoses and connectionsIIIIIIIIIIIIIII
Brake discs and padsIIIIIIIIIIIIIII
Steering gear rack, linkage and bootsIIIIIIIIIIIIIII
Drive shaft and boots-I-I-I-I-I-I-I-
Suspension ball joints and mounting
boltsIIIIIIIIIIIIIII
Air conditioner compressor/refrigerantIIIIIIIIIIIIIII
Exhaust systemIIIIIIIIIIIIIII
MAINTENANCE INTERVALS
MAINTENANCE
ITEM
Normal Maintenance Schedule - Turbo Models (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
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Maintenance
20
7
Maintenance Under Severe Usage Conditions - Turbo Models
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and
engine oil filterTheta II 2.0L T-GDIREvery 3,000 miles (5,000 km) or 6 monthsA, B, C, D, E,
F, G, H, I, J, K
Gamma 1.6L T-GDIREvery 3,000 miles (5,000 km) or 6 monthsA, B, C, D, E,
F, G, H, I, J, K
Air cleaner filterIMore frequentlyC, E
Spark plugs RMore frequentlyA, B, F, G, H, I, K
Automatic transaxle fluidREvery 60,000 miles (100,000 km) A, C, D, E,
F, G, H, I, J
Dual clutch transmission fluidREvery 75,000 miles (120,000 km)C, D, E, F, G, H, I, J
Brake discs and pads, calipers and rotorsIMore frequentlyC, D, E, G, H
Parking brake (Foot Type)IMore frequentlyC, D, G, H
Steering gear rack, linkage and bootsIMore frequentlyC, D, E, F, G
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725
Maintenance
Parking brake
Inspect the parking brake system
including the parking brake pedal
and cables.
Brake discs, pads, calipers
and rotors
Check the pads and discs for exces-
sive wear and calipers for fluid leak-
age.
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage.When checking engine oil, engine
coolant, brake fluid, and washer fluid,
always be sure to clean the area
around any filler plug, drain plug, or
dipstick before checking or draining
any lubricant or fluid. This is espe-
cially important in dusty or sandy
areas and when the vehicle is used
on unpaved roads. Cleaning the plug
and dipstick areas will prevent dirt
and grit from entering the engine and
other mechanisms that could be
damaged.
CHECKING FLUID LEVELS
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767
Maintenance
Fuse NameFuse ratingCircuit Protected
MODULE 710AAround View Unit, Front Air Ventilation Seat Control Module, Front Seat Warmer Control Module, Rear Seat
Warmer Control Module
MODULE 510A
A/C Control Module, Electro Chromic Mirror, Crash Pad Switch, Head Lamp LH/RH, Auto Head Lamp
Leveling Device Module, A/V & Navigation Head Unit, Fuel Lid & Trunk Open Switch, Shift Lever Indicator,
Driver IMS Module, Driver IMS Module, Front Air Ventilation Seat Control Module, Front Seat Warmer
Control Module, Rear Seat Warmer Control Module
MODULE 610ABCM, Smart Key Control Module
A/CON10AA/C Control Module, E/R Junction Block (Blower Relay)
START10A[W/O Smart Key & IMMO.] ICM Relay Box (Burglar Alarm Relay)
[With Smart Key / IMMO.] Transaxle Range Switch, PCM (G4KH/G4KJ)
A/BAG15ASRS Control Module, Passenger Occupant Detection
MODULE 310ABCM, ATM Shift Lever, Stop Lamp Switch, DBL Unit, Keyboard, A/C Control Module
MODULE 410AConsole Switch, Blind Spot Detection Radar LH/RH, Smart Cruise Control Unit, AEB Module, Lane Keeping
Assist Module
INTERIOR LAMP10ATrunk Room Lamp, Ignition Key Ill. & Door Warning Switch, Glove Box Lamp, Driver/Passenger Smart Key
Outside Handle, Front Vanity Lamp Switch LH/RH, Overhead Console Lamp, Center Room Lamp, Center
Personal Lamp, Rear Personal Lamp LH/RH, Driver/Passenger Scuff Lamp
MDPS10AMDPS Unit (Column/Rack), Steering Angle Sensor
IG125APCB Block (Fuse - TCU 2, ABS 3, ECU 3, VACUUM PUMP 2)
MODULE 910AImmobilizer Module, Smart Key Control Module
Instrument panel (Driver’s side fuse panel)
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Maintenance
68
7
Fuse NameFuse ratingCircuit Protected
WASHER15AMultifunction Switch (Wiper Low & Washer Switch)
MODULE 810AA/C Control Module, Driver/Passenger Door Module
CLUSTER10AInstrument Cluster (IG1)
MULTI MEDIA15AAudio, A/V & Navigation Head Unit, Keyboard
HEATED
STEERING15ABCM (Steering Wheel Heated)
MODULE 110AConsole Switch, Key Solenoid, Driver/Passenger Door Module, BCM
DR LOCK20ADoor Lock Relay, Door Unlock Relay
SMART KEY15ASmart Key Control Module
A/BAG IND10AInstrument Cluster (Air Bag IND. Power)
TRUNK10ATrunk Lid Relay, Fuel Filler & Trunk Open Switch, Trunk Lid Motor, ICM Relay Box (Fuel Filler Open Relay)
SUNROOF 220ASunroof Control Unit (Roller)
MEMORY 110AInstrument Cluster, A/C Control Module, Data Link Connector, Wireless Charger, Driver IMS Module, Rain
Sensor, ICM Relay Box (Outside Mirror Folding/Unfolding Mirror Relay), Security Indicator, Auto Light &
Photo Sensor, Driver/Passenger Door Module, Electro Chromic Mirror
S/HEATER RR25ARear Seat Warmer Control Module
SUNROOF 120ASunroof Control Unit (Glass)
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