engine KIA Optima Hybrid 2011 3.G Owner's Manual

Maintenance
52
7
Instrument panel fuse replacement
1. Turn the ignition switch and all other
switches off.
2. Open the fuse panel cover. 3. Pull the suspected fuse straight out.
Use the removal tool provided in the
engine compartment fuse panel.
4. Check the removed fuse; replace it if it is blown.
5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized Kia
dealer.
If you do not have a spare, use a fuse of the same rating from a circuit you maynot need for operating the vehicle, suchas the cigar lighter fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse block in the engine
compartment. If a fuse is blown, it must
be replaced.
Memory fuse
Your vehicle is equipped with a memory
fuse to prevent battery discharge if your
vehicle is parked without being operated
for prolonged periods. Use the following
procedures before parking the vehicle for
prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver’s side panel cover and pull up the memory fuse.
OTF070019
OTF070017
OTF070018

753
Maintenance
✽
✽NOTICE
• If the memory fuse is pulled up from
the fuse panel, the warning chime,
audio, clock and interior lamps, etc.,
will not operate. Some items must be
reset after replacement. Refer to
“Battery” in this section.
• Even when the memory fuse is pulled up, the battery can still be discharged
by operation of the headlights or other
electrical devices.
Engine compartment panel fuse
replacement
1. Turn the ignition switch and all other switches off.
2. Remove the fuse box cover by press- ing the tap and pulling up the cover.
3. Check the removed fuse; replace it if it is blown. To remove or insert the fuse,
use the fuse puller in the engine com-
partment fuse panel.
4. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
Kia dealer.
CAUTION - Fuse panel
covers
After checking the fuse panel in theengine compartment, securely install the fuse panel cover to pre-vent electrical failures which mayoccur from water leaking in.
OTF070020

Maintenance
54
7
Multi fuse
If the multi fuse is blown, it must be
removed as follows:
1. Remove the fuse panel in the engine
compartment.
2. Remove the nuts shown in the picture above.
3. Replace the fuse with a new one of the same rating.
4. Reinstall in the reverse order of removal.
Oil pump cooling fuse/Cooling fan fuse
If the oil pump cooling fuse or cooling fan
fuse is blown, it must be removed as fol-
lows:
1. Turn off the engine.
2. Disconnect the negative battery cable.
3. Remove the fuse panel on the right side in the engine compartment.
4. Replace the fuse with a new one of the same rating.
5. Reinstall in the reverse order of removal.
Sub-relay fuse
If the sub-relay fuse is blown, it must be
removed as follows:
1. Turn off the engine.
2. Disconnect the negative battery cable.
3. Replace the fuse with a new one of thesame rating.
4. Reinstall in the reverse order of removal.
✽ ✽ NOTICE
If the multi or starting fuse is blown,
consult an authorized Kia dealer.
OVG079022OTFH070072NOYFH071021N

755
Maintenance
✽
✽NOTICE
Not all fuse panel descriptions in this
manual may be applicable to your vehi-
cle. It is accurate at the time of printing.
When you inspect the fuse panel in your
vehicle, refer to the fuse panel label.
Fuse/relay panel description
Inside the fuse/relay panel covers, you can find the fuse/relay label describing fuse/relay name and capacity.
Inner fuse panel
Engine compartment fuse panel
OTF070023/OYF071071N/OTFH070071N
Sub-relay box

Maintenance
58
7
Engine compartment main fuse panel
Description Fuse rating Protected component
MULTI FUSE IP B+ 2
60AI/P Junction Box (P/SEAT DRV 30A, P/SEAT PASS 20A, AMP 30A, PDM 2 7.5A, IPS 5,
IPS 6, ARISU 2)
AHB 1 60A Hydraulic Power Unit IGN 2 40A E/R Fuse & Relay Box (PDM 3 (IG 2) Relay)
ESC 1 40A ESC Module
RR HTD 40A E/R Fuse & Relay Box (RR HTD Relay)
BLOWER 40A E/R Fuse & Relay Box (Blower Relay)
IP B+ 1 60A I/P Junction Box (PDM 1 25A, MODULE 3 7.5A, S/HEATER FRT 20A, S/HEATER RR 15A,
TRUNK 10A, P/WDW LH 25A, P/WDW RH 25A), Power Connector (AUDIO 15A))
MDPS 80A EPS Control Module
FUSE WIPER 10A PCM
RR HTD IND 10A A/C Control Module OPCU 1 20A Electric Oil Pump Unit
INVERTER 10A MCU, Low Voltage DC-DC Converter, Active Air Flap TCU 1 20A PCM
STOP LP 15A Hybrid Fuse & Relay Box (HAC Relay), Smart Key Control Module, Stop Lamp Relay DEICER 20A E/R Fuse & Relay Box (Deicer Relay)
WATER PUMP 10A E/R Fuse & Relay Box (Water Pump Relay) BMS C/FAN 20A BMS Blower Motor Relay
IP B+ 3 50A I/P Junction Box (Power Connector (ROOM LP 10A), SUNROOF 20A, DR LOCK 20A, BMS 10A,
IPS 1, IPS 3, ARISU 1)
ESC 2 30A Multipurpose Check Connector, ESC Module HCU 20A Hybrid Control Unit
AHB 2 30A Hydraulic Power Unit

Maintenance
60
7
Engine compartment sub fuse panel (Sub-relay box) Engine compartment main fuse panel (Engine junction fuses)
Description Fuse rating Protected component
OPCU 80AOPCU Relay
C/FAN 60AC/FAN HI Relay
Relay No. Relay Name Type
E41 RR HTD Relay PLUG MICRO
E42 PDM 1 (ACC) Relay PLUG MICRO
E43 Water Pump Relay PLUG MICRO
E44 C/FAN (LO) Relay PLUG MICRO
E47 Deicer Relay PLUG MICRO
E49 PDM 2 (IG1) Relay PLUG MICRO
E50 PDM 3 (IG2) Relay PLUG MICRO
E51 Wiper Relay PLUG MICRO
E52 Rain SNSR Relay PLUG MICRO
E53 B/Horn Relay PLUG MICRO
E54 Blower Relay PLUG MICRO

761
Maintenance
APPEARANCE CARE
Exterior care
Exterior general caution
It is very important to follow the label
directions when using any chemical
cleaner or polish. Read all warning and
caution statements that appear on the
label.
Finish maintenance
Washing
To help protect your vehicle’s finish from
rust and deterioration, wash it thoroughly
and frequently at least once a month with
lukewarm or cold water.
If you use your vehicle for off-road driv-
ing, you should wash it after each off-
road trip. Pay special attention to the
removal of any accumulation of salt, dirt,
mud, and other foreign materials. Make
sure the drain holes in the lower edges of
the doors and rocker panels are kept
clear and clean.
Insects, tar, tree sap, bird droppings,
industrial pollution and similar deposits
can damage your vehicle’s finish if not
removed immediately.
Even prompt washing with plain water
may not completely remove all these
deposits. A mild soap, safe for use on
painted surfaces, may be used.
After washing, rinse the vehicle thor-
oughly with lukewarm or cold water. Do
not allow soap to dry on the finish.
After washing the vehicle, test the brakes
while driving slowly to see if they have
been affected by water. If braking per-
formance is impaired, dry the brakes by
applying them lightly while maintaining a
slow forward speed.WARNING
Do not wash the engine compart-
ment and trunk with water. The
hybrid system is located in the
engine compartment and trunk. If
water enters the engine or hybrid
battery in the trunk, electric shocks
or burns may result in serious
injury or death.

Maintenance
62
7
Waxing
Wax the vehicle when water will no
longer bead on the paint.
Always wash and dry the vehicle before
waxing. Use a good quality liquid or
paste wax, and follow the manufacturer’s
instructions. Wax all metal trim to protect
it and to maintain its luster.
Removing oil, tar, and similar materials
with a spot remover will usually strip the
wax from the finish. Be sure to re-wax
these areas even if the rest of the vehicle
does not yet need waxing.
Finish damage repair
Deep scratches or stone chips in the
painted surface must be repaired
promptly. Exposed metal will quickly rust
and may develop into a major repair
expense.
If your vehicle is damaged and requires
any metal repair or replacement, be sure
the body shop applies anti-corrosion
materials to the parts repaired or
replaced.
CAUTION - Wetting engine
Water washing in the engine com-
partment including high pressurewater washing may cause the fail-ure of electrical circuits located in the engine compartment.
Never allow water or other liquids to come in contact with electri-cal/electronic components insidethe vehicle as this may damagethem.
OJB037800
CAUTION - Drying vehicle
Wiping dust or dirt off the body with a dry cloth will scratch thefinish.
Do not use steel wool, abrasive cleaners, or strong detergentscontaining highly alkaline orcaustic agents on chrome-plated or anodized aluminum parts. Thismay result in damage to the pro- tective coating and cause discol-oration or paint deterioration.

769
Maintenance
Canister
Fuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in the
canister are drawn into the surge tank
through the purge control solenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is con-
trolled by the Engine Control Module
(ECM); when the engine coolant temper-
ature is low during idling, the PCSV clos-
es so that evaporated fuel is not taken
into the engine. After the engine warms
up during ordinary driving, the PCSV
opens to introduce evaporated fuel to the
engine.
3. Exhaust emission control sys-tem
The Exhaust Emission Control System is
a highly effective system which controls
exhaust emissions while maintaining
good vehicle performance.
Vehicle modifications
This vehicle should not be modified.
Modification of your vehicle could affect
its performance, safety or durability and
may even violate governmental safety
and emissions regulations.
In addition, damage or performance
problems resulting from any modification
may not be covered under warranty.
If you use unauthorized electronic
devices, it may cause the vehicle to
operate abnormally, wire damage, bat-
tery discharge and fire. For your safety,
do not use unauthorized electronic
devices.
Engine exhaust gas precautions(carbon monoxide)
Carbon monoxide can be present with other exhaust fumes. Therefore, if you
smell exhaust fumes of any kind inside
your vehicle, have it inspected and
repaired immediately. If you ever sus-
pect exhaust fumes are coming into
your vehicle, drive it only with all the
windows fully open. Have your vehicle
checked and repaired immediately.
WARNING - Exhaust
Engine exhaust gases contain car-
bon monoxide (CO). Though color-
less and odorless, it is dangerous
and could be lethal if inhaled.
Follow the instructions on this
page to avoid CO poisoning.

Maintenance
70
7
Do not operate the engine in confined
or closed areas (such as garages) any
more than what is necessary to move
the vehicle in or out of the area.
When the vehicle is stopped in an open area for more than a short time
with the engine running, adjust the
ventilation system (as needed) to draw
outside air into the vehicle.
Never sit in a parked or stopped vehi- cle for any extended time with the
engine running.
When the engine stalls or fails to start, excessive attempts to restart the
engine may cause damage to the
emission control system.Operating precautions for catalyticconverters (if equipped)
Your vehicle is equipped with a catalytic
converter emission control device.
Therefore, the following precautions
must be observed: Use only UNLEADED FUEL for gaso-
line engines.
Do not operate the vehicle when there are signs of engine malfunction, such
as misfire or a noticeable loss of per-
formance.
Do not misuse or abuse the engine. Examples of misuse are coasting with
the ignition off and descending steep
grades in gear with the ignition off.
Do not operate the engine at high idle speed for extended periods (5 minutes
or more).
Do not modify or tamper with any part of the engine or emission control sys-
tem. All inspections and adjustments
must be made by an authorized Kia
dealer.
Avoid driving with a extremely low fuel level. Running out of fuel could cause
the engine to misfire, damaging the
catalytic converter.
Failure to observe these precautions
could result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.
WARNING - Fire
Do not park, idle or drive the vehi- cle over or near flammable
objects, such as grass, vegeta-
tion, paper, leaves, etc. A hot
exhaust system can ignite flam-
mable items under your vehicle.
Also, do not remove the heat sink around the exhaust system, do
not seal the bottom of the vehicle
or do not coat the vehicle for cor-
rosion control. It may present a
fire risk under certain conditions.
WARNING - Catalytic
converter
Keep away from the catalytic con-
verter and exhaust system while
the vehicle is running or immedi-
ately thereafter. The exhaust and
catalytic systems are very hot and
may burn you.