radiator KIA Optima Hybrid 2013 3.G Owner's Manual

Your vehicle at a glance
42
ENGINE COMPARTMENT
1. Sub relay box ....................................7-55
2. Engine coolant reservoir ...................7-24
3. Windshield washer fluid reservoir .....7-29
4. Radiator cap .....................................7-26
5. Engine oil dipstick .............................7-22
6. Engine oil filler cap ...........................7-22
7. Brake fluid reservoir ..........................7-28
8. Air cleaner.........................................7-30
9. Fuse box ...........................................7-52
10. Inverter coolant reservoir ................7-24
* : if equipped
* The actual engine room in the vehicle may differ from the illustration.
OYFH071001

Features of your vehicle
50
4
Engine coolant temperature gauge
This gauge shows the temperature of the
engine coolant when the engine
start/stop button is ON.
Do not continue driving with an overheat-
ed engine. If your vehicle overheats, refer
to “If the engine overheats” in section 6.
State of charge (SOC)
The state of charge (SOC) gauge indi-
cates the hybrid battery's charge level. If
the SOC is near L level, the vehicle auto-
matically operates the engine to charge
the battery. However, if the service indi-
cator and MIL(Malfunction indicator
lamp) turn on when the State of
Charge(SOC) is near L(Low), the vehicle
should be towed. Refer to the chapter 6.
OTFH040057N
CAUTION
If the gauge pointer moves beyond
the normal range area toward the“H” position, it indicates overheat-ing that may damage the engine.
OTFH040225N
WARNING
Never remove the radiator cap
when the engine is hot. The engine
coolant is under pressure and
could cause severe burns. Wait
until the engine is cool before
adding coolant to the reservoir.
WARNING
Never try to start the vehicle if the
fuel tank is empty. The engine is
impossible to charge the high volt-
age battery of hybrid system. If you
try to start the vehicle when the fuel
is empty, the high voltage battery
will become discharged and be
damaged.

67
What to do in an emergency
IF THE ENGINE OVERHEATS
If your temperature gauge indicates over-
heating, you will experience a loss of
power, or hear loud pinging or knocking,
the engine is probably too hot. If this hap-
pens, you should:
1. Pull off the road and stop as soon as itis safe to do so.
2. Place the shift lever in P (automatic transaxle) or neutral (manual
transaxle) and set the parking brake. If
the air conditioning is on, turn it off.
3. If engine coolant is running out under the vehicle or steam is coming out from
underneath the hood, stop the engine.
Do not open the hood until the coolant
has stopped running or the steaming
has stopped. If there is no visible loss
of engine coolant and no steam, leave
the engine running and check to be
sure the engine cooling fan is operat-
ing. If the fan is not running, turn the
engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,
check to see that it is tight. If the drive
belt seems to be satisfactory, check for
coolant leaking from the radiator,
hoses or under the vehicle. (If the air
conditioning had been in use, it is nor-
mal for cold water to be draining from it
when you stop). 5. If the water pump drive belt is broken
or engine coolant leaks, stop the
engine immediately and call the near-
est authorized Kia dealer for assis-
tance. 6. If you cannot find the cause of the
overheating, wait until the engine tem-
perature has returned to normal. Then,
if coolant has been lost, carefully add
coolant to the reservoir to bring the
fluid level in the reservoir up to the
halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. If over-
heating happens again, call an author-
ized Kia dealer for assistance.
Serious loss of coolant indicates there is
a leak in the cooling system and this
should be checked as soon as possible
by an authorized Kia dealer.
WARNING - Under the
hood
While the engine is running, keep
hair, hands and clothing away from
moving parts such as the fan and
drive belts.
WARNING - Radiator cap
Do not remove the radiator cap
when the engine is hot. This can
allow coolant to be blown out of the
opening and cause serious burns.

Maintenance
27
ENGINE COMPARTMENT
OYFH071001
❈The actual engine room in the vehicle may differ from the illustration. 1. Sub relay box
2. Engine coolant reservoir
3. Windshield washer fluid reservoir
4. Radiator cap
5. Engine oil dipstick
6. Engine oil filler cap
7. Brake fluid reservoir
8. Air cleaner
9. Fuse box
10. Inverter coolant

Maintenance
67
At least monthly:
Check the coolant level in the enginecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tires including the spare.
At least twice a year (i.e., every Spring and Fall) :
Check the radiator, heater and air con- ditioning hoses for leaks or damage.
Check the windshield washer spray and wiper operation. Clean the wiper
blades with clean cloth dampened with
washer fluid.
Check the headlight alignment.
Check the muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year :
Clean the body and door drain holes.
Lubricate the door hinges and checks,and hood hinges.
Lubricate the door and hood locks and latches.
Lubricate the door rubber weather- strips.
Check the air conditioning system.
Check the power steering fluid level.
Inspect and lubricate automatic transaxle linkage and controls.
Clean the battery and terminals.
Check the brake fluid level.
Check the drive belt.

Maintenance
20
7
Air cleaner filter
A Genuine Kia air cleaner filter is recom-
mended when the filter is replaced.
Spark plugs
Make sure to install new spark plugs of
the correct heat range.
Valve clearance
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized Kia dealer should perform
the operation.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The engine and inverter coolant should
be changed at the intervals specified in
the maintenance schedule.
Automatic transaxle fluid
Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, the fluid should
be changed at an authorized Kia dealer
in accordance to the scheduled mainte-
nance at the beginning of this chapter.
✽ ✽
NOTICE
Automatic transaxle fluid color is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
This is a normal condition and you
should not judge the need to replace the
fluid based upon the changed color.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
Brake fluid
Check brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4
specification.
Parking brake
Inspect the parking brake system includ-
ing the parking brake pedal and cables.

Maintenance
22
7
ENGINE OIL
Checking the engine oil level
1. Be sure the vehicle is on level ground.
2. Start the engine and allow it to reach
normal operating temperature.
3. Turn the engine off and wait for a few minutes (about 5 minutes) for the oil to
return to the oil pan.
4. Pull the dipstick out, wipe it clean, and reinsert it fully. 5. Pull the dipstick out again and check
the level. The level should be between
F and L.
If it is near or at L, add enough oil to bring
the level to F.Do not overfill.
Use a funnel to help prevent oil from
being spilled on engine components.
Use only the specified engine oil. (Refer to “Recommended lubricants and capaci- ties” in section 8.)
WARNING - Radiator hose
Be very careful not to touch the
radiator hose when checking or
adding the engine oil as it may be
hot enough to burn you.
CAUTION - Replace engine
oil
Do not overfill with engine oil.Engine damage may result.
OYFH071003N
CAUTION
Do not spill engine oil, when addingor changing engine oil. If you drop the engine oil on the engine room,wipe it off immediately.
OYFH071004N

Maintenance
24
7
COOLANT
Inverter coolant
The high-pressure cooling system has a
reservoir filled with year-round antifreeze
coolant. The reservoir is filled at the fac-
tory.
Check the antifreeze protection and
coolant level everyday.
If it is near or at MIN, add enough coolant
between MIN and MAX and check the
cooling system for air bleed at an author-
ized Kia dealer.
Engine coolant
The high-pressure cooling system has a
reservoir filled with year-round antifreeze
coolant. The reservoir is filled at the fac-
tory.
Check the antifreeze protection and
coolant level per every day, at the begin-
ning of the winter season, and before
traveling to a colder climate.
Checking the coolant level
OYFH071070N-1
CAUTION
When adding coolant, be careful
not to overfill.
WARNING
Removing radiator
cap and inverter
coolant cap
Never attempt to remove the radi- ator cap and/or inverter coolant
cap while the engine is operating
or hot. Doing so might lead to
cooling system and engine dam-
age and could result in serious
personal injury from escaping
hot coolant or steam.
(Continued)
CAUTION
Do not confuse the cap of enginecoolant and inverter coolant. If not,the coolant circulation problem ofengine or Hybrid system may occur because the cap pressure is differ-ent.

725
Maintenance
Check the condition and connections of
all cooling system hoses and heater
hoses. Replace any swollen or deterio-
rated hoses.
The coolant level should be filled
between F and L marks on the side of the
coolant reservoir when the engine is
cool.
If the coolant level is low, add enough
distilled (deionized) water to provide pro-
tection against freezing and corrosion.
Bring the level to F, but do not overfill. If
frequent additions are required, see an
authorized Kia dealer for a cooling sys-
tem inspection.
(Continued)
The engine coolant level is influ-enced by hybrid system tempera-
ture. Before filling the engine
coolant and/or inverter coolant,
turn the hybrid vehicle off, fill the
engine coolant and/or inverter
coolant carefully.
Turn the engine off and wait until it cools down. Use extreme care
when removing the radiator cap.
Wrap a thick towel around it, and
turn it counterclockwise slowly to
the first stop. Step back while the
pressure is released from the
cooling system. When you are
sure all the pressure has been
released, press down on the cap,
using a thick towel, and continue
turning counterclockwise to
remove it.
Even if the engine is not operat- ing, do not remove the radiator
cap and/or inverter or the drain
plug while the engine and radia-
tor are hot. Hot coolant and
steam may still blow out under
pressure, causing serious injury.
OYFH071005N
WARNING
The electronic motor
(cooling fan) is con-
trolled by engine
coolant temperature,
refrigerant pressure and
vehicle speed. It may sometimes
operate even when the engine is
not running. Use extreme caution
when working near the blades of
the cooling fan so that you are not
injured by the rotating fan blades.
As the engine coolant temperature
decreases, the electric motor will
automatically shut off. This is a nor-
mal condition.

Maintenance
26
7
Recommended engine and inverter
coolant
When adding coolant, use only deion- ized water or soft water for your vehicle
and never mix hard water in the
coolant filled at the factory. An improp-
er coolant mixture can result in serious
malfunction or engine damage.
The engine in your vehicle has alu- minum engine parts and must be pro-
tected by an ethylene-glycol-based
coolant to prevent corrosion and freez-
ing.
DO NOT USE alcohol or methanol coolant or mix them with the specified
coolant.
Do not use a solution that contains more than 60% antifreeze or less than
35% antifreeze, which would reduce
the effectiveness of the solution. For mixture percentage, refer to the fol-
lowing table.
-15°C (5°F) 35
65
-25°C (-13°F) 40 60
-35°C (-31°F) 50 50
-45°C (-49°F) 60 40
Ambient
Temperature Mixture Percentage (volume)
Antifreeze Water
OYFH071006N-1/OYFH071070N-1
Radiator cap
Inverter coolant cap