belt KIA OPTIMA PHEV 2019 Repair Manual

Maintenance
12
8
Maintenance Under Severe Usage Conditions - Non Turbo Model
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and engine oil filterNu 2.0L GDIREvery 3,750 miles (6,000 km) or 6 monthsA, B, C, D, E,
F, G, H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugs RMore frequentlyA, B, F, G, H, I, K
Automatic transmission fluidREvery 60,000 miles (96,000 km)A, C, D, E,
F, G, H, I, J
HSG (Hybrid Starter & Generator) belt
REvery 30,000 miles (48,000 km) or 24 monthsC, D, E, K
IEvery 3,750 miles (6,000 km) or 6 monthsC, D, E, K
Brake discs and pads, calipers and rotorsIMore frequentlyC, D, E, G, H
Parking brake (Foot Type)IMore frequentlyC, D, G, H
Steering gear rack, linkage and bootsIMore frequentlyC, D, E, F, G
Suspension ball jointsIMore frequentlyC, D, E, F, G

Maintenance
14
8
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filter
changes are required.
HSG (Hybrid starter & genera-
tor) belt
The HSG belt should be changed at
the intervals specified in the mainte-
nance schedule.
Fuel filter (for gasoline)
Kia gasoline vehicles are equipped a
lifetime fuel filter that is integrated
with the fuel tank. Regular mainte-
nance or replacement is generally
not needed but depends on fuel
quality. If there are some important
fuel related problems like fuel flow
restriction, surging, loss of power,
hard starting problem etc, fuel filter
inspection or replace is needed.
The fuel filter be Inspected or
replaced by an authorized Kia dealer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. Have an authorized Kia dealer
replace any damaged or leaking
parts immediately.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure that a new
vapor hose or fuel filler cap is cor-
rectly replaced.
Vacuum crankcase ventilation
hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.

Maintenance
46
8
3. Checking tire life (TIN : Tire
Identification Number)
Any tires that are over 6 years old,
based on the manufacturing date,
(including the spare tire) should be
replaced by new ones. You can find
the manufacturing date on the tire
sidewall (possibly on the inside of the
wheel), displaying the DOT Code.
The DOT Code is a series of num-
bers on a tire consisting of numbers
and English letters. The manufactur-
ing date is designated by the last four
digits (characters) of the DOT code.
DOT : XXXX XXXX OOOO
The front part of the DOT means a
plant code number, tire size and
tread pattern and the last four num-
bers indicate week and year manu-
factured.
For example:
DOT XXXX XXXX 1618 represents
that the tire was produced in the 16th
week of 2018.
4. Tire ply composition and mate-rial
The number of layers or plies of rub-
ber-coated fabric in the tire. Tire
manufacturers also must indicate the
materials in the tire, which include
steel, nylon, polyester, and others.
The letter "R" means radial ply con-
struction; the letter "D" means diago-
nal or bias ply construction; and the
letter "B" means belted-bias ply con-
struction.
5. Maximum permissible inflationpressure
This number is the greatest amount of
air pressure that should be put in the
tire. Do not exceed the maximum per-
missible inflation pressure. Refer to
the Tire and Loading Information label
for recommended inflation pressure.
6. Maximum load rating
This number indicates the maximum
load in kilograms and pounds that can
be carried by the tire. When replacing
the tires on the vehicle, always use a
tire that has the same load rating as
the factory installed tire.
7. Uniform tire quality grading
Quality grades can be found where
applicable on the tire sidewall
between tread shoulder and maxi-
mum section width.
For example:
TREADWEAR 440
TRACTION A
TEMPERATURE A
WARNING - Tire age
Replace tires within the recom-
mended time frame. Failure to
replace tires as recommended
can result in sudden tire failure,
which could lead to a loss of
control and an accident.

Maintenance
48
8
Temperature -A, B & C
The temperature grades are A (the
highest), B and C representing the
tire’s resistance to the generation of
heat and its ability to dissipate heat
when tested under controlled condi-
tions on a specified indoor laboratory
test wheel.
Sustained high temperature can
cause the material of the tire to
degenerate and reduce tire life, and
excessive temperature can lead to
sudden tire failure. The grade C cor-
responds to a level of performance
which all passenger car tires must
meet under the Federal Motor
Vehicle Safety Standard No. 109.
Grades B and A represent higher
levels of performance on the labora-
tory test wheel than the minimum
required by law. Tire terminology and definitions
Air Pressure:
The amount of air
inside the tire pressing outward on
the tire. Air pressure is expressed in
kilopascal (kPa) or pounds per
square inch (psi).
Accessory Weight: This means the
combined weight of optional acces-
sories. Some examples of optional
accessories are, automatic
transaxle, power seats, and air con-
ditioning.
Aspect Ratio: The relationship of a
tire's height to its width.
Belt: A rubber coated layer of cords
that is located between the plies and
the tread. Cords may be made from
steel or other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that
hold the tire onto the rim.
Bias Ply Tire: A pneumatic tire in
which the plies are laid at alternate
angles less than 90 degrees to the
centerline of the tread. Cold Tire Pressure:
The amount of
air pressure in a tire, measured in
kilopascals (kPa) or pounds per
square inch (psi) before a tire has
built up heat from driving.
Curb Weight: This means the weight
of a motor vehicle with standard and
optional equipment including the
maximum capacity of fuel, oil and
coolant, but without passengers and
cargo.
DOT Markings: A code molded into
the sidewall of a tire signifying that
the tire is in compliance with the U.S.
Department of Transportation motor
vehicle safety standards. The DOT
code includes the Tire Identification
Number (TIN), an alphanumeric des-
ignator which can also identify the
tire manufacturer, production plant,
brand and date of production.

Maintenance
52
8
Tire chains
Tire chains, if necessary, should be
installed on the front wheels.
Be sure that the chains are installed
in accordance with the manufactur-
er's instructions.
To minimize tire and chain wear, do
not continue to use tire chains when
they are no longer needed.
When driving on roads covered
with snow or ice, drive at less than
20 mph (30 km/h).
Use the SAE “S” class or wire chains.
If you hear noise caused by chains contacting the body, retighten the
chain to avoid contact with the
vehicle body.
To prevent body damage, retighten the chains after driving 0.3~0.6
miles (0.5~1.0 km).
Do not use tire chains on vehicles equipped with aluminum wheels.
In unavoidable circumstances, use
a wire type chain.
Use wire chains less than 0.47 inches (12 mm) to prevent damage
to the chain’s connection.
Radial-ply tires
Radial-ply tires provide improved
tread life, road hazard resistance and
smoother high speed ride. The radi-
al-ply tires used on this vehicle are
of belted construction and are select-
ed to complement the ride and han-
dling characteristics of your vehicle.
Radial-ply tires have the same load
carrying capacity as bias-ply or bias
belted tires of the same size and use
the same recommended inflation
pressure. Mixing of radial-ply tires
with bias-ply or bias belted tires is
not recommended. Any combina-
tions of radial-ply and bias-ply or bias
belted tires when used on the same
vehicle will seriously deteriorate
vehicle handling. The best rule to fol-
low is: identical radial-ply tires should
always be used as a set of four. Longer wearing tires can be more
susceptible to irregular tread wear. It
is very important to follow the tire
rotation interval shown in this section
to achieve the tread life potential of
these tires. Cuts and punctures in
radial-ply tires are repairable only in
the tread area, because of sidewall
flexing. Consult your tire dealer for
radial-ply tire repairs.

895
Maintenance
Cleaning the upholstery and inte-rior trim
Vinyl
Remove dust and loose dirt from
vinyl with a whisk broom or vacuum
cleaner. Clean vinyl surfaces with a
vinyl cleaner.
Fabric
Remove dust and loose dirt from fab-
ric with a whisk broom or vacuum
cleaner. Clean with a mild soap solu-
tion recommended for upholstery or
carpets. Remove fresh spots imme-
diately with a fabric spot cleaner. If
fresh spots do not receive immediate
attention, the fabric can be stained
and its color can be affected. Also, its
fire-resistant properties can be
reduced if the material is not proper-
ly maintained.
Using anything but recommended
cleaners and procedures may affect
the fabric’s appearance and fire-
resistant properties.
Cleaning the lap/shoulder beltwebbing
Clean the belt webbing with any mild
soap solution recommended for
cleaning upholstery or carpet. Follow
the instructions provided with the
soap. Do not bleach or re-dye the
webbing because this may weaken it.
Cleaning the interior windowglass
If the interior glass surfaces of the
vehicle become fogged (that is, cov-
ered with an oily, greasy or waxy
film), they should be cleaned with a
glass cleaner. Follow the directions
on the glass cleaner container.
Window tinting precaution
Window tint(especially metallic film)
might cause communication disorder
or poor radio reception, and malfunc-
tion of the automatic lighting system
due to excessive change of illumina-
tion inside the vehicle. The solution
used might also flow into electric,
electronic devices causing disorder
and failure.
CAUTION- Rear window
Do not scrape or scratch theinside of the rear window. Thismay result in damage of the rearwindow defroster grid.

899
Maintenance
Your vehicle is equipped with a cat-
alytic converter emission control
device.
Therefore, the following precautions
must be observed:
Use only UNLEADED FUEL forgasoline engines.
Do not operate the vehicle when there are signs of engine malfunc-
tion, such as misfire or a noticeable
loss of performance.
Do not misuse or abuse the engine. Examples of misuse are
coasting with the ignition off and
descending steep grades in gear
with the ignition off.
Do not operate the engine at high idle speed for extended periods (5
minutes or more).
Do not modify or tamper with any part of the engine or emission con-
trol system. All inspections and
adjustments must be made by an
authorized Kia dealer.
Avoid driving with an extremely low fuel level. Running out of fuel could
cause the engine to misfire, dam-
aging the catalytic converter. Failure to observe these precautions
could result in damage to the catalyt-
ic converter and to your vehicle.
Additionally, such actions could void
your warranties.
Perchlorate Material-special handling
may apply, See www.dtsc.ca.gov/haz-
ardouswaste/ perchlorate.
Notice to California Vehicle Dismantlers:
Perchlorate containing materials,
such as air bag inflators, seatbelt
pretensioners and keyless remote
entry batteries, must be disposed of
according to Title 22 California Code
of Regulations Chapter 67384.10
(a).
CALIFORNIA
PERCHLORATE NOTICE

I5
Index
FCA warning message and system control . . . . . . . 6-45
Limitation of the system . . . . . . . . . . . . . . . . . . . . . 6-51
Recognizing pedestrians. . . . . . . . . . . . . . . . . . . . . . 6-55
System malfunction . . . . . . . . . . . . . . . . . . . . . . . . . 6-49
System setting and activation . . . . . . . . . . . . . . . . . . 6-43
Fuel filler lid (Hybrid) . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 Closing the fuel filler lid . . . . . . . . . . . . . . . . . . . . . 4-30
Emergency fuel filler lid release . . . . . . . . . . . . . . . 4-33
Opening the fuel filler lid. . . . . . . . . . . . . . . . . . . . . 4-30
Fuel filler lid (plug-in Hybrid) . . . . . . . . . . . . . . . . . . . 4-34 Closing the fuel filler lid . . . . . . . . . . . . . . . . . . . . . 4-36
Emergency fuel filler lid release . . . . . . . . . . . . . . . 4-36
Opening the fuel filler lid. . . . . . . . . . . . . . . . . . . . . 4-34
Fuel requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Do not use methanol . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Fuel additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Gasoline containing alcohol and methanol . . . . . . . . 1-2
Operation in foreign countries . . . . . . . . . . . . . . . . . . 1-4
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 8-54 Engine compartment fuse replacement . . . . . . . . . . 8-57
Fuse/relay panel description. . . . . . . . . . . . . . . . . . . 8-60
Inner panel fuse replacement . . . . . . . . . . . . . . . . . . 8-56
Gross vehicle weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 HEV (hybrid electric vehicle) system . . . . . . . . . . . . . . . H2
HEV/PHEV powertrain . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 4-28
Closing the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Hood open warning . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Opening the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
If an accident occurs . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
If the engine overheats . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
If the engine will not start . . . . . . . . . . . . . . . . . . . . . . . 7-4 If engine doesn't turn over or turns over slowly . . . . 7-4
If engine turns over normally but does not start . . . . 7-4
If you have a flat tire (With Tire Mobility Kit) . . . . . . 7-16 Checking the tire inflation pressure . . . . . . . . . . . . . 7-23
Components of the Tire Mobility Kit . . . . . . . . . . . 7-19
Distributing the sealant . . . . . . . . . . . . . . . . . . . . . . 7-22
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Notes on the safe use of the Tire Mobility Kit . . . . 7-17
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Using the Tire Mobility Kit . . . . . . . . . . . . . . . . . . . 7-20
Important safety precautions . . . . . . . . . . . . . . . . . . . . . 3-2 Air bag hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Always wear your seat belt . . . . . . . . . . . . . . . . . . . . 3-2
Control your speed . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
G
H
I

Index
8I
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27Checking the parking brake . . . . . . . . . . . . . . . . . . . 8-27
Parking distance warning-reverse . . . . . . . . . . . . . . . . . 4-98 Non-operational conditions of the parking distance warning-reverse system . . . . . . . . . . . . . . . . . . . . . 4-99
Operation of the parking distance warning-reverse . 4-98
Parking distance warning-reverse system precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-100
Self-diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-100
PHEV (plug-in electric vehicle) system . . . . . . . . . . . . . H3
Power outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-142
Rearview monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-101
Recommended lubricants and capacities . . . . . . . . . . . . 9-6 Recommended SAE viscosity number. . . . . . . . . . . . 9-7
Refrigerant label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Reporting Safety Defects (U.S. only) . . . . . . . . . . . . . . 9-15
Road warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Hazard warning flasher . . . . . . . . . . . . . . . . . . . . . . . 7-2
Scheduled maintenance service . . . . . . . . . . . . . . . . . . . 8-8
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . 3-4 Driver position memory system (for power seat) . . 3-11
Front seat adjustment - manual . . . . . . . . . . . . . . . . . 3-7 Front seat adjustment - power . . . . . . . . . . . . . . . . . . 3-8
Headrest (for front seat) . . . . . . . . . . . . . . . . . . . . . . 3-12
Rear seat adjustment . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Seatback pocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
3-21 Care of seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Pre-tensioner seat belt . . . . . . . . . . . . . . . . . . . . . . . 3-27
Seat belt precautions . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Seat belt restraint system . . . . . . . . . . . . . . . . . . . . . 3-21
Seat warmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-140
Smart Cruise Control with Stop & Go system . . . . . . . 6-62 Limitations of the system . . . . . . . . . . . . . . . . . . . . . 6-76
Smart Cruise Control speed . . . . . . . . . . . . . . . . . . . 6-64
Smart Cruise Control switch . . . . . . . . . . . . . . . . . . 6-64
To adjust the sensitivity of Smart Cruise Control . . 6-75
To convert to cruise control mode . . . . . . . . . . . . . . 6-75
Vehicle to vehicle distance setting . . . . . . . . . . . . . . 6-70
When there is a vehicle ahead of you in your lane . 6-71
Smart key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
4-4 Battery replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Loss of the smart key . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Record your key number . . . . . . . . . . . . . . . . . . . . . . 4-4
Smart key function . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Smart key immobilizer system. . . . . . . . . . . . . . . . . . 4-8
Smart key precautions . . . . . . . . . . . . . . . . . . . . . . . . 4-7
R
S