fuel pump KIA PICANTO 2008 Owners Manual

15
Introduction
A020202AUN
Biodiesel
Commercially supplied biodiesel blends of no more than 5% biodiesel, commonly
known as "B5 biodiesel" may be used in
your vehicle if it meets EN 14214 or
equivalent specifications. (EN stands for
"European Norm"). The use of biofuels
made from rapeseed methyl ester
(RME), fatty acid methyl ester (FAME),
vegetable oil methyl ester (VME) etc. ormixing diesel with biodiesel will cause
increased wear or damage to the engine
and fuel system. Repair or replacement
of worn or damaged components due to
the use of non approved fuels will not be
covered by the manufactures warranty.A030000AUN
No special break-in period is needed. By
following a few simple precautions for the
first 1,000 km (600 miles) you may add to
the performance, economy and life of
your vehicle.
Do not race the engine.
While driving, keep your engine speed
(rpm, or revolutions per minute)
between 2,000 rpm and 4,000 rpm.
Do not maintain a single speed for long
periods of time, either fast or slow.
Varying engine speed is needed to
properly break-in the engine.
Avoid hard stops, except in emergen- cies, to allow the brakes to seat prop-
erly.
Don't let the engine idle longer than 3
minutes at one time.
Don't tow a trailer during the first 2,000
km (1,200 miles) of operation.
VEHICLE BREAK-IN PROCESS
CAUTION
Do not let any gasoline or water
enter the tank. This would make itnecessary to drain it out and to
bleed the lines to avoid jamming the injection pump and damaging the engine.
In winter, in order to cut down incidents due to freezing, paraffin
oil may be added to the fuel if thetemperature drops to below - 10°C(50°F). Never use more than
20% paraffin oil.
CAUTION
Never use any fuel, whether diesel or B5 biodiesel that fails tomeet the latest petroleum indus-
try specification.
Never use any fuel additives or treatments that are not recom-
mended or approved by the vehi-cle manufacturer.

75
Maintenance
WARNING- Maintenance
work
Performing maintenance work on a vehicle can be dangerous. You
can be seriously injured while
performing some maintenance
procedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, have it done by an
authorized KIA dealer.
Working under the hood with the engine running is dangerous. It
becomes even more dangerous
when you wear jewelry or loose
clothing. These can become
entangled in moving parts and
result in injury. Therefore, if you
must run the engine while work-
ing under the hood, make certain
that you remove all jewelry (espe-
cially rings, bracelets, watches,
and necklaces) and all neckties,
scarves, and similar loose cloth-
ing before getting near theengine or cooling fans.WARNING - Diesel Engine
Never work on the injection system with the engine running or within30 seconds after shutting the
engine off. High-pressure pump,
rail, injectors and high-pressurepipes are subject to high pressure
even after the engine stopped. The
fuel jet produced by fuel leaks may
cause serious injury, if it touches
the body. People using pacemakers
should not move than 30cm closerto the ECU or wiring harness within
the engine room while engine is
running, since the high currents in
the electronic engine control sys-
tem produce considerable magnet-ic fields.

Maintenance
10
7
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Valve clearance * 4
IIII
Vapor hose and fuel filler cap I I I I
Vacuum hose and crankcase ventilation hoses I I I I
Vacuum hose (for VGT & throttle body & SCV) III IIIII
(if equipped)Fuel filter RR
Fuel lines, hoses and connections I I I I I I I I Cooling system
Inspect “Coolant level and leak” every day
Inspect “Water pump” when replacing the drive belt or timing belt
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change. *4 : Inspect for excessive valve noise and/or engine vibration and adjust if necessary. An authorized KIA dealer should perform
the operation.
MAINTENANCE
INTERVALS
MAINTENANCE ITEM

Maintenance
16
7
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96 Miles×1,000
12.5 25 37.5 50 62.5 75 87.5 100
Km×1,000 20 40 60 80 100 120 140 160
Fuel filler cap I I I I
Vacuum hose and crankcase ventilation hoses I I I I I I I I
Vacuum hose (for VGT & throttle body & SCV) III IIIII
(if equipped)
Vacuum pump and vacuum hose I I I I I I I I
Vacuum pump oil hose I I I I I I I I
Fuel filter cartridge * 3
Fuel lines, hoses and connections I I I I I I I I Cooling system Inspect “Coolant level adjustment and leak” every day
Replace every 30,000 km (20,000 miles) or 24 months
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*
3
: If the diesel fuel specifications don't meet the European standards EN590, replace it more frequently.
Consult an authorized KIA dealer for details.
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
Inspect “Water pump” when replacing the drive belt

721
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
G050100AUN Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-quent oil and filter changes are required.
G050200AUN Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary.
G050300AUN
Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorized KIA dealer. G050400AUN
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorized KIA dealer replace any
damaged or leaking parts immediately.
G050600AUN
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
that a new vapor hose or fuel filler cap iscorrectly replaced.
G050700AUN
Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with
any heat source, sharp edges or movingcomponent which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.
WARNING -
Diesel only
Never work on the injection system with the engine running or within30 seconds after shutting off the
engine. High pressure pump, rail,
injectors and high pressure pipes
are subject to high pressure even
after the engine has stopped. The
fuel jet produced by fuel leaks may
cause serious injury, if touched.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room while engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.

733
Maintenance
G150300ASA
Extracting air from the fuel filter
If you drive until you have no fuel left or if
you replace the fuel filter, be sure to
extract air from the fuel system as it
makes it difficult to start the engine.
1. Remove the air vent bolt from the fuelfilter.
2. Pump up and down until the fuel flowsout of the plug opening.
✽✽ NOTICE

Maintenance
56
7
Instrument panel fuse panel
Description Fuse rating Protected component
START SIG 10A Start motor
RR FOG LP 10A Rear fog light
A/CON SW 10A Air conditioner
CLUSTER 10A Cluster
SEAT HTD 15A Seat warmer
C/LIGHTER 15A Cigar lighter
A/BAG 10A Airbag
RR WIPER 15A Rear wiper
ABS/ESP 10A Anti-lock brake system/ Electronic Stability program
IGN COIL 15A Ignition
T/SIG LP 10A Turn signal light
HTD GLASS1 20A Rear window defroster
HTD GLASS2 10A Rear window defroster
P/WDW RR 25A Power window (rear)
IGN O/S MIR FATC 10A Outside rearview mirror
P/WDW FRT 25A Power window (front)
FRT WIPER 20A Front wiper
H/LP (LH) 10A Headlight (left)
H/LP (RH) 10A Headlight (right)
FUEL PUMP 10A Fuel pump
INJ 15A Injection
SNSR 10A O 2SensorDescription Fuse rating Protected component
C/DR LOCK 20A Central door lock
A/BAG IND 10A Airbag warning
TCU B/UP 15A Automatic tranaxle
DSL ECU1 20A -
DSL ECU2 10A -