Engine KIA Rio 2005 2.G Repair Manual

Maintenance7-6Engine Control System (cont.)I: Inspect these items and their related parts. If necessary,
Check the engine oil and coolant levels every week.
R: Replace or change.
Kilometers or Time in Months, Whichever Comes First
km 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128
Months 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64
Ignition wiresII
Spark plugsRR
Idle speedIIIII
Engine timing beltR
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
x 1,000
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 6

Chassis and BodyI: Inspect these items and their related parts. If necessary,
Check the engine oil and coolant levels every week.
R: Replace or change.
7-7
(1) Refer to the lubricant and coolant specifications in the Owner’s Manual.
(3) More frequent maintenance is required if the vehicle is operated under any of the
following conditions.
a. Short-distance driving.
b. Driving on dusty roads.
c. Extensive idling or slow-speed driving in stop-and-go traffic.Kilometers or Time in Months, Whichever Comes First
km 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128Months 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64
Air conditioner compressor operation &
IIIII
refrigerant amount (if equipped)
Exhaust pipes, heat shield & mountingsIIII IIII
Front suspension ball jointsIIII
Brakes/clutch fluidIIIIIIIRIIIIIIIR
Front brake pads & discsIIIIIIIIIIIIIIII
Rear brake pads & discs/drumsIIIIIIIIIIIIIIII
Parking brakeII III II I
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
x 1,000
(1)
(3)
(3)
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 7

Maintenance7-8Chassis and Body (cont.)I: Inspect these items and their related parts. If necessary,
Check the engine oil and coolant levels every week.
R: Replace or change.
Kilometers or Time in Months, Whichever Comes First
km 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128Months 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64
Brake lines & connections (including booster)IIIIIManual transaxle oil
IIIRIIIRIIIRIIIR
Clutch & brake pedal free playI IIIIIIIIII IIIII
Automatic transaxle fluid
IIIRIIIRIIIRIIIR
Chassis & underbody bolts & nuts
I IIIIIIIIII IIIII
Tire condition & inflation pressure
I IIIIIIIIII IIIII
Wheel alignmentInspect when abnormal condition noted
Tire rotationSteering operation & linkageI IIIIIIIIII IIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
x 1,000
Rotate the tires every 12,000 km (1)
(1)
(4)
(1) Refer to the lubricant and coolant specifications in the Owner’s Manual.
(4) If necessary, rotate and balance the wheels.
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 8

7-9 Chassis and Body(cont.)
I: Inspect these items and their related parts. If necessary,
Check the engine oil and coolant levels every week.
R: Replace or change.
Kilometers or Time in Months, Whichever Comes First
km 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128Months 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64
P
ower steering fluid & linesIIIIIIIIDriveshaft dust boots
IIIII
Seat belts, buckles & anchors
IIIIIIIIIIIIIIII
Locks, hinges & hood latchLLLLLLLLLLLLLLLL
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
x 1,000
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 9

Maintenance7-10Owner MaintenanceOwner Maintenance ScheduleA qualified service technician should perform these
vehicle inspections at the indicated intervals to ensure
safe and dependable operation.
Bring any problem to the attention of an Authorized
Kia Dealer as soon as possible.
When refueling, check:
 Engine oil level
 Engine coolant level
 Brake and clutch fluid level
 Washer fluid level
CAUTION
Be careful when checking your engine coolant
level. The engine compartment will be hot and
you could be burned.
At least monthly:
 Tire inflation pressures (cold)
 Coolant level in reservoir (cold engine)
Every 6 months, check:
 Power steering fluid level
 Automatic transaxle fluid level
You can do the following scheduled maintenance items
if you have some mechanical ability, a few basic tools
and if you closely follow the directions in this manual.
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 10

Maintenance7-12
WARNING - Loose Clothing/
Jewelry
Working under the hood with the engine
running is dangerous. It is even more
dangerous when you wear jewelry, long hair or
loose clothing. These can become entangled in
moving parts and result in injury. Therefore, if
you must run the engine while working under
the hood, make certain that you pull hair back,
remove all jewelry (especially rings, bracelets,
watches, and necklaces) and all neckties,
scarves, and similar loose clothing before
getting near the engine or cooling fans.
WARNING - Engine Cooling
Fans
Because your engine cooling fans are
electrically controlled, they will run if the
ignition switch is on, even if the engine is not
running. This could cause serious injury. To
prevent this, be sure the ignition is off, unless
you must run the engine while performing
maintenance or an inspection.
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 12

Engine Compartment
7-13
Engine coolant reservoir Radiator cap Engine oil fill capAir cleanerAuto transaxle fluid
dipstick (if equipped)Brake/clutch
fluid reservoir
Engine oil dipstick Windshield
washer
fluid
reservoir Power steering
fluid reservoir
(if equipped)Fuse box
Battery
2FDA604
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 13

Engine Oil and Oil FilterChecking the Engine Oil Level1. Be sure the vehicle is on level ground.
2. Start the engine and allow it to reach normal
operating temperature.
3. Turn the engine off and wait a few minutes for the
oil to return to the oil pan.
4. Pull out the dipstick, wipe it clean, and re-insert it
fully.
5. Pull the dipstick out again and check the level. The
level should be between F and L.
If it is near or at L, add enough oil to bring the level to
F. Do not overfill.Maintenance7-14
Use only the specified engine oil. (Refer to
“Recommended Lubricants’’ later in this section.)
2FDA605
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 14

Changing the Engine Oil and FilterChange engine oil and filter according to the
Scheduled Maintenance earlier in this section.
1. Warm the engine up for a few minutes and then
turn it off. Remove the oil filler cap.
2. Drain the oil into a suitable container after
removing the oil filler cap and drain plug.
3. Remove the engine oil filter with an oil filter
wrench.4. Use a clean rag to clean the oil filter mounting
surface on the engine.
5. Apply a small amount of engine oil to the new oil
filter O-ring seal.
6. Install the oil filter and tighten it. (Refer to
the oil filter caution label for tightening
instructions.)
7. Replace the drain plug tightly after the oil has
thoroughly drained.
8. Refill the engine with new oil to the F mark on the
dipstick. Do not overfill.
7-15
WARNING - Engine Oil
 Continuous contact with USED engine oil
has caused skin cancer in laboratory mice.
Protect your skin by washing with soap and
water.
 Keep all engine oil out of the reach of
children.
CAUTION
Both the oil and engine are hot. Do not burn
yourself.
✻ ✻
NOTICE
When installing the replacement oil filter, do not
allow the oil filter gasket to remain on the oil
filter mounting surface. This will cause oil
leakage and engine damage. Remove the old
gasket completely so that a new gasket will
properly seat and seal.
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 15

9. Re-install the oil filler cap securely.
10. Start the engine and inspect around the oil filter
seal for leaks. Stop the engine.
Check the oil level and fill to the F mark, if
necessary.
Oil Capacity
Without filter change : 3.2 L (3.38 US qt.)
With filter change : 3.4 L (3.59 US qt.)
Use only the specified engine oil. (Refer to
“Recommended Lubricants’’ later in this section.)
Engine Cooling SystemThe cooling system is a high-pressure type with a
reservoir and is filled with year-round antifreeze
coolant at the factory.
Check the antifreeze protection and coolant level
at least once a year, at the beginning of the winter
season, and before traveling to a colder climate.
Maintenance7-16
✻ ✻
NOTICE
 Follow these instructions carefully. An
improper oil filter installation can cause oil
leakage and engine damage.
 Although oil filters may have the same
external appearance, their internal designs
differ significantly. These filters are not
interchangeable. To avoid potential engine
damage, use only the specified filter. Consult
an Authorized Kia Dealer.
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 16