fuel KIA RIO 2017 Repair Manual

Maintenance
88
7
Underbody maintenance
Corrosive materials used for ice and
snow removal and dust control may col-
lect on the underbody. If these materials
are not removed, accelerated rusting can
occur on underbody parts such as the
fuel lines, frame, floor pan and exhaust
system, even though they have been
treated with rust protection.
Thoroughly flush the vehicle underbody
and wheel openings with lukewarm or
cold water once a month, after off-road
driving and at the end of each winter. Pay
special attention to these areas because
it is difficult to see all the mud and dirt. It
will do more harm than good to wet down
the road grime without removing it. The
lower edges of doors, rocker panels, and
frame members have drain holes that
should not be allowed to clog with dirt;
trapped water in these areas can cause
rusting.
Aluminum wheel maintenance
The aluminum wheels are coated with a
clear protective finish.
Do not use any abrasive cleaner, pol-
ishing compound, solvent, or wire
brushes on aluminum wheels. They
may scratch or damage the finish.
Clean the wheel when it has cooled.
Use only a mild soap or neutral deter- gent, and rinse thoroughly with water.
Also, be sure to clean the wheels after
driving on salted roads. This helps pre-
vent corrosion.
Avoid washing the wheels with high- speed car wash brushes.
Do not use any alkaline or acid deter- gents. It may damage and corrode the
aluminum wheels coated with a clear
protective finish.
Corrosion protection
Protecting your vehicle from corrosion
By using the most advanced design and
construction practices to combat corro-
sion, we produces vehicles of the highest
quality. However, this is only part of the
job. To achieve the long-term corrosion
resistance your vehicle can deliver, the
owner's cooperation and assistance is
also required.
Common causes of corrosion
The most common causes of corrosion
on your vehicle are:
allowed to accumulate underneath the
vehicle.
Removal of paint or protective coatings by stones, gravel, abrasion or minor
scrapes and dents which leave unpro-
tected metal exposed to corrosion.
High-corrosion areas
If you live in an area where your vehicle
is regularly exposed to corrosive materi-
als, corrosion protection is particularly
important. Some of the common causes
of accelerated corrosion are road salts,
dust control chemicals, ocean air and
industrial pollution.

Maintenance
92
7
EMISSION CONTROL SYSTEM
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty infor-
mation contained in the Warranty &
Consumer Information manual in your
vehicle.
Your vehicle is equipped with an emis-
sion control system to meet all applicable
emission regulations.
There are three emission control sys-
tems, as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function of
the emission control systems, it is rec-
ommended that you have your vehicle
inspected and maintained by an author-
ized Kia dealer in accordance with the
maintenance schedule in this manual. Caution for the Inspection and
Maintenance Test (With Electronic
Stability Control (ESC) system)
To prevent the vehicle from misfir-
ing during dynamometer testing,
turn the Electronic Stability Control
(ESC) system off by pressing the
ESC switch.
After dynamometer testing is com- pleted, turn the ESC system back on
by pressing the ESC switch again.1. Crankcase emission control system
The positive crankcase ventilation sys-
tem is employed to prevent air pollution
caused by blow-by gases being emitted
from the crankcase. This system supplies
fresh filtered air to the crankcase through
the air intake hose. Inside the crankcase,
the fresh air mixes with blow-by gases,
which then pass through the PCV valve
into the induction system.
2. Evaporative emission control(including ORVR: Onboard
Refueling Vapor Recovery)
system
The Evaporative Emission Control
System is designed to prevent fuel
vapors from escaping into the atmos-
phere.
(The ORVR system is designed to allow
the vapors from the fuel tank to be
loaded into a canister while refueling at
the gas station, preventing the escape of
fuel vapors into the atmosphere.)

793
Maintenance
Canister
Fuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in the
canister are drawn into the surge tank
through the purge control solenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is con-
trolled by the Engine Control Module
(ECM); when the engine coolant temper-
ature is low during idling, the PCSV clos-
es so that evaporated fuel is not taken
into the engine. After the engine warms
up during ordinary driving, the PCSV
opens to introduce evaporated fuel to the
engine.
3. Exhaust emission control system
The Exhaust Emission Control System is
a highly effective system which controls
exhaust emissions while maintaining
good vehicle performance.
Vehicle modifications
This vehicle should not be modified.
Modification of your vehicle could affect
its performance, safety or durability and
may even violate governmental safety
and emissions regulations.
In addition, damage or performance
problems resulting from any modification
may not be covered under warranty.
If you use unauthorized electronic
devices, it may cause the vehicle to
operate abnormally, wire damage, bat-
tery discharge and fire. For your safety,
do not use unauthorized electronic
devices.
Engine exhaust gas precautions(carbon monoxide)
Carbon monoxide can be present with other exhaust fumes. Therefore, if you
smell exhaust fumes of any kind inside
your vehicle, have it inspected and
repaired immediately. If you ever sus-
pect exhaust fumes are coming into
your vehicle, drive it only with all the
windows fully open. Have your vehicle
checked and repaired immediately.
WARNING- Exhaust
Engine exhaust gases contain car-
bon monoxide (CO). Though color-
less and odorless, it is dangerous
and could be lethal if inhaled.
Follow the instructions on this
page to avoid CO poisoning.

Do not operate the engine in confinedor closed areas (such as garages) any
more than what is necessary to move
the vehicle in or out of the area.
When the vehicle is stopped in an open area for more than a short time
with the engine running, adjust the
ventilation system (as needed) to draw
outside air into the vehicle.
Never sit in a parked or stopped vehi- cle for any extended time with the
engine running.
When the engine stalls or fails to start, excessive attempts to restart the
engine may cause damage to the
emission control system.Operating precautions for catalyticconverters (if equipped)
Your vehicle is equipped with a catalytic
converter emission control device.
Therefore, the following precautions
must be observed: Use only UNLEADED FUEL for gaso-
line engines.
Do not operate the vehicle when there are signs of engine malfunction, such
as misfire or a noticeable loss of per-
formance.
Do not misuse or abuse the engine. Examples of misuse are coasting with
the ignition off and descending steep
grades in gear with the ignition off.
Do not operate the engine at high idle speed for extended periods (5 minutes
or more).
Do not modify or tamper with any part of the engine or emission control sys-
tem. All inspections and adjustments
must be made by an authorized Kia
dealer.
Avoid driving with a extremely low fuel level. Running out of fuel could cause
the engine to misfire, damaging the
catalytic converter.
Failure to observe these precautions
could result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.
WARNING- Fire
Do not park, idle or drive the vehi- cle over or near flammable
objects, such as grass, vegeta-
tion, paper, leaves, etc. A hot
exhaust system can ignite flam-
mable items under your vehicle.
Also, do not remove the heat sink around the exhaust system, do
not seal the bottom of the vehicle
or do not coat the vehicle for cor-
rosion control. It may present a
fire risk under certain conditions.
WARNING- Catalytic converter
Keep away from the catalytic con-
verter and exhaust system while
the vehicle is running or immedi-
ately thereafter. The exhaust and
catalytic systems are very hot and
may burn you.
794
Maintenance

87
Specifications, Consumer information, Reporting safety defects
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality. The correct
lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
*1Refer to the recommended SAE viscosity numbers on the next page.
*2Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econo my by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
*3If the API service SM engine oil is not available in your country, you are able to use API service SL.
LubricantVolume Classification
Engine oil *
1*2
(drain and refill)
Recommended
(or equivalent)
3.6 l(3.8 US qt.) API Service SM*3,ILSAC GF-4 or above,
ACEA A5 or above
Manual transaxle fluid
1.6 ~ 1.7 l
(1.7 ~ 1.8 US qt.) API GL-4, SAE 70W approved by Kia Motors Corp.
Automatic transaxle fluid 1.6 Engine
7.3 l(7.71 US qt.) ATF SP-IV (Recommended MICHANG, SK,
NOCA, Kia genuine)
Coolant Automatic transaxle
5.5
l(5.6 US qt.)
Mixture of antifreeze and distilled water
(Ethylene glycol base coolant for aluminum radiator)
Manual transaxle
5.3 l(5.8 US qt.)
Brake/Clutch fluid
0.7~0.8 l
(0.7~0.8 US qt.) FMVSS116 DOT-3 or DOT-4
Fuel
43 l(11.4 US gal.)
Refer to “Fuel requirements” in section 1

Specifications, Consumer information, Reporting safety defects
88
Recommended SAE viscosity
number
Always be sure to clean the area around
any filler plug, drain plug, or dipstick
before checking or draining any lubricant.
This is especially important in dusty or
sandy areas and when the vehicle is
used on unpaved roads. Cleaning the
plug and dipstick areas will prevent dirt
and grit from entering the engine and
other mechanisms that could be dam-
aged.Engine oil viscosity (thickness) has an
effect on fuel economy and cold weather
operation (engine start and engine oil
flowability). Lower viscosity engine oils
can provide better fuel economy and cold
weather performance, however, higher
viscosity engine oils are required for sat-
isfactory lubrication in hot weather. Using
oils of any viscosity other than those rec-
ommended could result in engine dam-
age.
When choosing an oil, consider the range
of temperature your vehicle will be oper-
ated in before the next oil change.
Proceed to select the recommended oil
viscosity from the chart.
Temperature Range for SAE Viscosity Numbers
Temperature
Gasoline
Engine Oil *
1
°C
(°F)-30 -20 -10 0 10 20 30 40 50 -10 0 20 40 60 80 100 120
1. For better fuel economy, it is recommended to use the engine oil of
a viscosity grade SAE 5W-20 (API SM / ILSAC GF-4). However, if
the engine oil is not available in your country, select the proper
engine oil using the engine oil viscosity chart.
10W-30
5W-20, 5W-30

I3
Index
Brake system··················\
··················\
··················\
············5-22Anti-Lock Brake System (ABS) ··················\
··············5-25
Electronic Stability Control (ESC)··················\
············5-27
Good braking practices··················\
··················\
············5-32
Hill-start Assist Control (HAC)··················\
·················5-30\
Parking brake ··················\
··················\
··················\
·········5-24
Power brakes··················\
··················\
··················\
··········5-22
Vehicle Stability Management (VSM) ··················\
······5-30
BRAKE/CLUTCH fluid ··················\
··················\
···········7-39 Checking the brake/clutch fluid level··················\
········7-39
Bulb wattage ··················\
··················\
··················\
··············8-3
Child restraint system ··················\
··················\
················3-25 Using a child restraint system ··················\
··················\
·3-26
Climate control air filter ··················\
··················\
············7-42 Filter inspection ··················\
··················\
··················\
·····7-42
Cruise Control system ··················\
··················\
···············5-34 To cancel cruise control:············\
··················\
················5-37
To decrease the cruising speed: ··················\
·················5-36\
To increase cruise control set speed: ··················\
·········5-35
To resume cruising speed at more than approximately40 km/h (25 mph):··················\
··················\
·················5-37\
To set cruise control speed: ··················\
··················\
·····5-34
To temporarily accelerate with the cruise control on: ··5-36
To turn cruise control off:··················\
··················\
········5-38 Defroster ··················\
··················\
··················\
··················\
4-83
Rear window defroster ··················\
··················\
············4-83
Dimensions ··················\
··················\
··················\
················8-2
Door locks··················\
··················\
··················\
················4-16 Auto door Lock/Unlock feature ··················\
················4-18
Child-protector rear door lock ··················\
··················\
·4-19
Impact sensing door unlock system ··················\
··········4-18
Operating door locks from inside the vehicle ·············4-17
Operating door locks from outside the vehicle ··········4-16
Economical operation ··················\
··················\
················5-44
Emergency starting ··················\
··················\
··················\
····6-5 Jump starting ··················\
··················\
··················\
···········6-5
Push-starting ··················\
··················\
··················\
··········6-7
Emission control system ··················\
··················\
············7-92 1. Crankcase emission control system ··················\
······7-92
2. Evaporative emission control (including ORVR:Onboard Refueling Vapor Recovery) system ············7-92
3. Exhaust emission control system ··················\
··········7-93
Engine ··················\
··················\
··················\
··················\
······8-2
Engine compartment ··················\
··················\
············2-6, 7-2
Engine coolant ··················\
··················\
··················\
·········7-36 Changing the coolant ··················\
··················\
···············7-38
Checking the coolant level ··················\
··················\
·····7-36D
CE

Index
4I
Engine number ··················\
··················\
··················\
·········8-10
Engine oil ··················\
··················\
··················\
·················7-34\
Changing the engine oil and filter ··················\
·············7-35
Checking the engine oil level ··················\
··················\
7-34
ENGINE START/STOP button ··················\
··················\
···5-7 ENGINE START/STOP button position ··················\
·····5-7
Illuminated ENGINE START/STOP button·················\
·5-7
Explanation of scheduled maintenance items ···············7-31
Exterior overview I ··················\
··················\
··················\
····2-2
Exterior overview II ··················\
··················\
··················\
···2-3
Fuel filler lid ··················\
··················\
··················\
············4-30 Closing the fuel filler lid ··················\
··················\
·········4-30
Fuel requirements ··················\
··················\
··················\
····1-3
Fuel requirements Opening the fuel filler lid ··················\
··················\
········4-30
Fuses ··················\
··················\
··················\
··················\
······7-61 Engine compartment fuse panel ··················\
················7-67
Fuse/relay panel description ··················\
··················\
····7-65
Instrument panel fuse panel··················\
··················\
·····7-66
Memory fuse··················\
··················\
··················\
··········7-63 Hazard warning flasher ··················\
··················\
··············4-72
Hood··················\
··················\
··················\
··················\
·······4-28
Closing the hood··················\
··················\
··················\
····4-29
Opening the hood ··················\
··················\
··················\
·4-28
How to use this manual ··················\
··················\
···············1-2
If the engine overheats··················\
··················\
·················6-8
If the engine will not start ··················\
··················\
···········6-4 If engine turns over normally but does not start ···········6-4
If the engine doesn't turn over or turns over slowly······6-4
If you have a flat tire ··················\
··················\
·················6-14\
Changing tires ···············\
··················\
··················\
··········6-15
Jack and tools ··················\
··················\
··················\
········6-14
Removing and storing the spare tire ··················\
·······6-15
If you have a flat tire (Tire Mobility Kit) ··················\
····6-22 Components of the Tire Mobility Kit··················\
········6-24
Distributing the sealant ··················\
··················\
············6-26
Introduction ··················\
··················\
··················\
···········6-22
Notes on the safe use of the Tire Mobility Kit ···········6-23
Using the Tire Mobility Kit ··················\
··················\
·····6-25
In case of an emergency while driving ··················\
··········6-3 If engine stalls while driving ··················\
··················\
·····6-3H
F
I