belt KIA RIO 2018 Workshop Manual

819
Maintenance
Normal Maintenance Schedule (CONT.)
216,000 km (135,000 miles) or 108 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses/lines and connections including booster
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc /pads, parking brake
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect drive belts
(First, 96,000 km (60,000 miles) or 72 months
after every 24,000 km (15,000 miles) or 24 months)
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter
(216,000 km (135,000 miles) or 216 months)
❑ Add fuel additive *3 (216,000 km (135,000 miles) or 216 months)
❑Rotate tire position (Every 12,000 km (7,500 miles))
❑Inspect battery condition
❑Inspect cooling system hoses and connections
❑Inspect clutch (if equipped) and brake pedal free play
❑Inspect all latch, hinges and locks
228,000 km (142,500 miles) or 114 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Replace engine oil and filter
(228,000 km (142,500 miles) or 228 months)
❑ Add fuel additive *3 (228,000 km (142,500 miles) or 228 months)
❑Rotate tire position (Every 12,000 km (7,500 miles))
❑Inspect battery condition
❑Inspect cooling system hoses and connections
❑Inspect clutch (if equipped) and brake pedal free play
*3If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

Maintenance
20
8
Normal Maintenance Schedule (CONT.)
240,000 km (150,000 miles) or 120 months
❑ Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses/lines and connections including booster
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc /pads, parking brake
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑IInspect brake/clutch (if equipped) fluid
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect fuel tank, fuel filler cap, canister, vapor hose, fuel line, fuel
hoses and connections of each part
❑ Inspect manual transaxle fluid (if equipped)
❑Inspect drive belts
(First, 96,000 km (60,000 miles) or 72 months
after every 24,000 km (15,000 miles) or 24 months)
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
(Continued)
(Continued)
❑Replace engine oil and filter
(240,000 km (150,000 miles) or 240 months)
❑Replace coolant
(First, 192,000 km (120,000 miles) or 120 months after that,
every 48,000 km (30,000 miles) or 24 months)
❑ Add fuel additive *3 (240,000 km (150,000 miles) or 240 months)
❑Rotate tire position (Every 12,000 km (7,500 miles))
❑Inspect battery condition
❑Inspect cooling system hoses and connections
❑Inspect clutch (if equipped) and brake pedal free play
❑Inspect all latch, hinges and locks
No check, No service required
❑Automatic transmission fluid (if equipped)
*1Fuel tank air filter is considered to be maintenance free but periodic inspec-
tion is recommended for this maintenance schedule depends on fuel quality.
*
3If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

Maintenance
22
8
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filter
changes are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel filter (for gasoline)
Kia gasoline vehicle is equipped a
lifetime fuel filter that integrated with
the fuel tank. Regular maintenance
or replacement is not needed but
depends on fuel quality. If there are
some important safety matters like
fuel flow restriction, surging, loss of
power, hard starting problem etc, fuel
filter inspection or replace is needed.
The fuel filter be Inspected or
replaced by an authorized Kia dealer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. Have an authorized Kia dealer
replace any damaged or leaking
parts immediately.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure that a new
vapor hose or fuel filler cap is cor-
rectly replaced.

Maintenance
52
8
3. Checking tire life (TIN : Tire
Identification Number)
Any tires that are over 6 years old,
based on the manufacturing date,
(including the spare tire) should be
replaced by new ones. You can find
the manufacturing date on the tire
sidewall (possibly on the inside of the
wheel), displaying the DOT Code.
The DOT Code is a series of num-
bers on a tire consisting of numbers
and English letters. The manufactur-
ing date is designated by the last four
digits (characters) of the DOT code.
DOT : XXXX XXXX OOOO
The front part of the DOT means a
plant code number, tire size and
tread pattern and the last four num-
bers indicate week and year manu-
factured.
For example:
DOT XXXX XXXX 1617 represents
that the tire was produced in the 16th
week of 2017.
4. Tire ply composition and mate-rial
The number of layers or plies of rub-
ber-coated fabric in the tire. Tire
manufacturers also must indicate the
materials in the tire, which include
steel, nylon, polyester, and others.
The letter "R" means radial ply con-
struction; the letter "D" means diago-
nal or bias ply construction; and the
letter "B" means belted-bias ply con-
struction.
5. Maximum permissible inflationpressure
This number is the greatest amount of
air pressure that should be put in the
tire. Do not exceed the maximum per-
missible inflation pressure. Refer to
the Tire and Loading Information label
for recommended inflation pressure.
6. Maximum load rating
This number indicates the maximum
load in kilograms and pounds that can
be carried by the tire. When replacing
the tires on the vehicle, always use a
tire that has the same load rating as
the factory installed tire.
7. Uniform tire quality grading
Quality grades can be found where
applicable on the tire sidewall
between tread shoulder and maxi-
mum section width.
For example:
TREADWEAR 440
TRACTION A
TEMPERATURE A
WARNING - Tire age
Replace tires within the recom-
mended time frame. Failure to
replace tires as recommended
can result in sudden tire failure,
which could lead to a loss of
control and an accident.

Maintenance
54
8
Temperature -A, B & C
The temperature grades are A (the
highest), B and C representing the
tire’s resistance to the generation of
heat and its ability to dissipate heat
when tested under controlled condi-
tions on a specified indoor laboratory
test wheel.
Sustained high temperature can
cause the material of the tire to
degenerate and reduce tire life, and
excessive temperature can lead to
sudden tire failure. Grades B and A
represent higher levels of perform-
ance on the laboratory test wheel
than the minimum required by law. Tire terminology and definitions
Air Pressure:
The amount of air
inside the tire pressing outward on
the tire. Air pressure is expressed in
kilopascal (kPa) or pounds per
square inch (psi).
Accessory Weight: This means the
combined weight of optional acces-
sories. Some examples of optional
accessories are, automatic
transaxle, power seats, and air con-
ditioning.
Aspect Ratio: The relationship of a
tire's height to its width.
Belt: A rubber coated layer of cords
that is located between the plies and
the tread. Cords may be made from
steel or other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that
hold the tire onto the rim.
Bias Ply Tire: A pneumatic tire in
which the plies are laid at alternate
angles less than 90 degrees to the
centerline of the tread. Cold Tire Pressure:
The amount of
air pressure in a tire, measured in
kilopascals (kPa) or pounds per
square inch (psi) before a tire has
built up heat from driving.
Curb Weight: This means the weight
of a motor vehicle with standard and
optional equipment including the
maximum capacity of fuel, oil and
coolant, but without passengers and
cargo.
DOT Markings: The DOT code
includes the Tire Identification
Number (TIN), an alphanumeric des-
ignator which can also identify the
tire manufacturer, production plant,
brand and date of production.

Maintenance
58
8
Radial-ply tires
Radial-ply tires provide improved
tread life, road hazard resistance and
smoother high speed ride. The radi-
al-ply tires used on this vehicle are
of belted construction and are select-
ed to complement the ride and han-
dling characteristics of your vehicle.
Radial-ply tires have the same load
carrying capacity as bias-ply or bias
belted tires of the same size and use
the same recommended inflation
pressure. Mixing of radial-ply tires
with bias-ply or bias belted tires is
not recommended. Any combina-
tions of radial-ply and bias-ply or bias
belted tires when used on the same
vehicle will seriously deteriorate
vehicle handling. The best rule to fol-
low is: identical radial-ply tires should
always be used as a set of four. Longer wearing tires can be more
susceptible to irregular tread wear. It
is very important to follow the tire
rotation interval shown in this section
to achieve the tread life potential of
these tires. Cuts and punctures in
radial-ply tires are repairable only in
the tread area, because of sidewall
flexing. Consult your tire dealer for
radial-ply tire repairs.
Low aspect ratio tire
(if equipped)
Low aspect ratio tires, whose aspect
ratio is lower than 50, are provided
for sporty looks.
Because the low aspect ratio tires
are optimized for handling and brak-
ing, it may be more uncomfortable to
ride in and there is more noise com-
pare with normal tires.

867
Maintenance
Fuse NameFuse ratingCircuit Protected
DOOR LOCK20ATail Gate Unlock Relay, Door Lock/Unlock Relay, Two Turn Unlock Relay
POWER OUTLET20APower Outlet
SAFETY P/WINDOW25ADriver Safety Power Window Module
STOP LAMP15AStop Signal Electronic Module
T/SIGNAL LAMP15ABCM (Body Control Module), SLM (Seat Belt & Lighting Module)
C/LIGHTER20ACigarette Lighter
HEATED
MIRROR10ADriver Power Outside Mirror, Passenger Power Outside Mirror, Air Conditioner Control Module, ECM
(Engine Control Module)/PCM (Power train Control Module)
DRL210ABCM (Body Control Module)
P/WINDOW RH25APower Window Main Switch, Passenger Power Window Switch
S/HEATER20AFront Seat Warmer Control Module
DRL110A-
START7.5AWith Immobilizer : ECM (Engine Control Module)/PCM (Power train Control Module), Engine Room
Junction Block(Start Relay), Smart Key Control Module
Without Immobilizer : Burglar Alarm Relay
TAIL LAMP RH7.5AHead Lamp Right Handle side, Rear Combination Lamp (OUT) Right Handle side, License Lamp Right
Handle side, Rear Combination Lamp (IN) Right Handle side, Illumination (+)
MODULE210AAEB (Autonomous Emergency Braking) Unit, Crash Pad Switch
Instrument panel (Driver’s side fuse panel)

869
Maintenance
Fuse NameFuse ratingCircuit Protected
SUNROOF15ASunroof Motor
IMMO10AImmobilizer Module
MODULE610AKey Solenoid, Center Facia Switch
SPARE210ASpare
MODULE47.5ASLM (Seat Belt & Lighting Module), BCM (Body Control Module), Smart Key Control Module
SPARE510ASpare
AIR BAG10AACU (Airbag Control Unit), Passenger Occupant Detection Sensor
MODULE17.5ABCM (Body Control Module), SLM (Seat Belt & Lighting Module), Key Interlock
SMART KEY25ASmart Key Control Module
A/CON27.5A-
WIPER RR15AMultifunction Switch, Rear Wiper Motor, Rear Wiper Relay
WIPER FRT25AMultifunction Switch, Front Wiper Motor, Engine Room Junction Block(Wiper Low Relay)
ACC10APower Outlet Relay, BCM (Body Control Module), SLM (Seat Belt & Lighting Module), Audio, Key Interlock,
Audio/Video & Navigation Head Unit, USB Charging Connector, Power Outside Mirror Switch, Smart Key
Control Module

Maintenance
70
8
Fuse NameFuse ratingCircuit Protected
SPARE320ASpare
A/BAG IND7.5AInstrument Cluster
CLUSTER7.5AInstrument Cluster
MDPS7.5AMDPS (Motor Driven Power Steering) Unit
AUDIO20AAudio, Audio/Video & Navigation Head Unit
ROOM LP10ARoom Lamp Relay, Glove Box Lamp, Air Conditioner Control Module, SLM (Seat Belt & Lighting Module),
BCM (Body Control Module), Auto Light & Photo Sensor, TPMS (Tire Pressure Monitoring System) Unit,
Instrument Cluster, Data Link Connector, Room Lamp, Trunk Room Lamp

873
Maintenance
Fuse NameFuse ratingCircuit Protected
B/UP LAMP10ABack-Up Lamp Switch
B+140AInstrument Panel Junction Block (Fuse - DRL2, FOGLAMP FRONT, STOP LAMP, MODULE6, Power
Connector (AUDIO, ROOM LAMP))
B+250AInstrument Panel Junction Block (Fuse - IMMO, SMART KEY, BRAKE SWITCH, SAFETY P/WINDOW,
S/HEATER, SUNROOF, Power Window Relay)
IG240AIgnition Switch, IG2 Relay, Start Relay
COOLING FAN40ACooling Fan1/2 Relay
ECU130AFuse - ECU3, ECU4, Main Relay
HEAD LAMP20AHead Lamp Relay
H/LAMP HI20AWith CANADA DRL : SLM(Seat Belt & Lighting Module) or BCM(Body Control Module)
Without CANADA DRL : Head Lamp HI Relay
FUEL PUMP20AFuel Pump Relay
HORN15AHorn Relay/ Burglar Alarm Horn Relay
A/CON10AAir Conditioner Relay
AMS10ABattery Sensor
B+340AInstrument Panel Junction Block (Fuse - T/SIGNAL LAMP, DOOR LOCK, Tail Lamp Relay)
IG140AIgnition Switch, IG1 Relay, ACC Relay
POWER OUTLET40AInstrument Panel Junction Block (Power Outlet Relay)