engine KIA RIO HATCHBACK 2008 Workshop Manual

511
Driving tips
Tire specification / pressure label Engine number
OJB0680021JBN5007B

In case of an emergency
2 6
ROAD WARNING
Hazard warning flasher
The hazard warning flasher serves as a
warning to other drivers to exercise
extreme caution when approaching,
overtaking, or passing your vehicle. It
should be used whenever emergency
repairs are being made or when the vehi-
cle is stopped near the edge of a road-
way.
Depress the flasher switch with the igni-
tion switch in any position. The flasher
switch is located in the center console
switch panel. All turn signal lights will
flash simultaneously.• The hazard warning flasher operates
whether your vehicle is running or not.
• The turn signals do not work when the
hazard flasher is on.
• Care must be taken when using the
hazard warning flasher while the vehi-
cle is being towed.If your temperature gauge indicates over-
heating, if you experience a loss of
power, or if you hear a loud knocking or
pinging noise, the engine has probably
overheated. Should any of these symp-
toms occur, use the following procedure:
1. Turn on the hazard warning flasher,
then drive to the nearest safe location
and stop your vehicle; set the automat-
ic transaxle in P (Park), or shift the
manual transaxle to N (Neutral) and
apply the parking brake.
2. Make sure the air conditioner is off.
3. If coolant or steam is boiling out of the
radiator, stop the engine and call an
authorized Kia dealer for assistance.
If coolant is not boiling out, allow the
engine to idle and open the hood to
permit the engine to cool gradually.
If the temperature does not go down
with the engine idling, stop the engine
and allow sufficient time for it to cool.
1JBN6001
OVERHEATING

63
In case of an emergency
4. The coolant level should then be
checked. If the level in the reservoir is
low, look for leaks at the radiator hoses
and connections, heater hoses and
connections, radiator, and water
pump. If you find a major leak or anoth-
er problem that may have caused the
engine to overheat, do not operate the
engine until it has been corrected. Call
an authorized Kia dealer for assis-
tance. If you do not find a leak or other
problem, carefully add coolant to the
reservoir.
If the engine frequently overheats, have
the cooling system checked and repaired
by an authorized Kia dealer.
Jump starting
Jump starting can be dangerous if done
incorrectly. Therefore, to avoid harm to
yourself or damage to your vehicle or
battery, follow the jump starting proce-
dures. If in doubt, we strongly recom-
mend that you have a competent techni-
cian or towing service jump start your
vehicle.
✽
NOTICE
Use only a 12-volt jumper system. You
can damage a 12-volt starting motor,
ignition system, and other electrical
parts beyond repair by use of a 24-volt
power supply (either two 12-volt batter-
ies in series or a 24-volt motor generator
set).
WARNING- Removing
radiator cap
Do not remove the radiator cap
when the engine and radiator are
hot. Scalding hot coolant and steam
may blow out under pressure. This
could cause serious injury.
EMERGENCY STARTING
WARNING- Battery
• Keep all flames or sparks away
from the battery. The battery pro-
duces hydrogen gas which may
explode if exposed to flame or
sparks.
• Do not attempt to jump start the
vehicle if the discharged battery
is frozen or if the electrolyte level
is low;the battery may rupture or
explode.
WARNING- Battery
Never attempt to check the elec-
trolyte level of the battery as this
may cause the battery to rupture or
explode causing serious injury.

In case of an emergency
4 6
Connecting jumper cables Jump starting procedure
1. Make sure the booster battery is 12-
volt and that its negative terminal is
grounded.
2. If the booster battery is in another
vehicle, do not allow the vehicles to
touch.
3. Turn off all unnecessary electrical
loads.
4. Connect the jumper cables in the exact
sequence shown in the previous illus-
tration. First connect one end of a
jumper cable to the positive terminal of
the discharged battery (
1), then con-
nect the other end to the positive ter-
minal on the booster battery (
2).
5. Proceed to connect one end of the
other jumper cable to the negative ter-
minal of the booster battery (
3), then
the other end to a solid, stationary,
metallic point (for example, the engine
lifting bracket) away from the battery
(
4). Do not connect it to or near any
part that moves when the engine is
cranked. Do not connect the jumper
cable from the negative terminal of the
booster battery to the negative termi-
nal of the discharged battery.Connect cables in numerical order and disconnect in reverse order.
Discharged batteryBooster battery
1JBA6002 Jumper Cables

65
In case of an emergency
Do not allow the jumper cables to con-
tact anything except the correct bat-
tery terminals or the correct ground.
Do not lean over the battery when
making connections.
6. Start the engine of the vehicle with the
booster battery and let it run at 2,000
rpm, then start the engine of the vehi-
cle with the discharged battery.
If the cause of your battery discharging is
not apparent, you should have your vehi-
cle checked by an authorized Kia dealer.
Push-starting
Your manual transaxle-equipped vehicle
should not be push-started because it
might damage the emission control sys-
tem.
Vehicles equipped with automatic
transaxle cannot be push-started.
Follow the directions in this section for
jump-starting.
CAUTION
Never tow a vehicle to start it
because the sudden surge forward
when the engine starts could cause
a collision with the tow vehicle.
CAUTION - Battery cables
Do not connect the jumper cable
from the negative terminal of the
booster battery to the negative ter-
minal of the discharged battery.
This can cause the discharged bat-
tery to overheat and crack, releas-
ing battery acid.

In case of an emergency
6 6
ELECTRICAL CIRCUIT PROTECTION
Fuses
A vehicle’s electrical system is protected
from electrical overload damage by
fuses.
This vehicle has two fuse panels, one
located in the driver's side panel bolster,
the other in the engine compartment
near the battery.If any of your vehicle’s lights, acces-
sories, or controls do not work, check the
appropriate circuit fuse. If a fuse has
blown, the element inside the fuse will be
melted.
If the electrical system does not work,
first check the driver’s side fuse panel.
Always replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and immediately
consult an authorized Kia dealer.
Two kinds of fuses are used: standard for
lower amperage rating and main for high-
er amperage ratings.
Fuse replacement
✽
NOTICE
Do not use a screwdriver or any other
metal object to remove fuses because it
may cause a short circuit and damage
the system.
WARNING - Fuse replace-
ment
• Never replace a fuse with any-
thing but another fuse of the
same rating.
• A higher capacity fuse could
cause damage through overheat-
ing and possibly a fire.
• Never install a wire instead of the
proper fuse - even as a temporary
repair. It may cause extensive
wiring damage and possibly a
fire.
1LDA4002 Standard
Main fuse
NormalNormal
Blown
Blown

67
In case of an emergency
Driver-side panel bolster
1. Turn the ignition switch and all other
switches off.
2. Open the cover.4. Pull the suspected fuse straight out.
Use the removal tool (1) provided in
the engine compartment fuse/relay
box.
5. Check the removed fuse; replace it if it
is blown.
Spare fuses are provided in the fuse
panel in engine compartment.
6. Push in a new fuse of the same rating,
and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized Kia
dealer.
If you do not have a spare, use a fuse of
the same rating from a circuit you may
not need for operating the vehicle, such
as the audio fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse block in the engine
compartment. If a fuse is blown, it must
be replaced.
1JBA6004
1
6JBN6003

In case of an emergency
8 6
Engine compartment
1. Turn the ignition switch and all other
switches off.
2. Remove the fuse box cover by press-
ing the taps and pulling up.
3. Check the removed fuse; replace it if it
is blown.
4. Push in a new fuse of the same rating,
and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized Kia
dealer.
✽
NOTICE
After checking the fuse box in the engine
compartment, securely install the fuse
box cover. If not, electrical failures may
occur from water leaking in.
Main fuse
If the MAIN fuse is blown, it must be
removed as follows:
1. Disconnect the negative battery cable.
2. Remove the screws shown in the pic-
ture above.
3. Replace the fuse with a new one of the
same rating.
4. Reinstall in the reverse order of
removal.
✽
NOTICE
If the MAIN fuse is blown, consult an
authorized Kia dealer.
1JBA60051JBA6007

69
In case of an emergency
Engine compartment
Engine compartment
1JBH6008
Fuse/Relay panel description
Inside the fuse/relay box covers, you can find the fuse/relay
label describing fuse/relay name and capacity.Description Fuse rating Protected component
BATT_1 50A Alternator, Battery
ECU A 30A Engine control unit
RAD 30A Radiator fan
COND 30A Condenser fan
ECU B 10A Engine control unit
SPARE - Spare fuse
HORN 10A Horn
IGN1 30A Ignition
IGN2 40A Ignition
BATT_2 30A Alternator, Battery
MAIN 125A Alternator
MDPS 80A Power steering wheel
ABS1 40A ABS
ABS2 40A ABS
P/WDW 30A Power window
BLW 40A Blower
SPARE - Spare fuse
A/CON1 10A Air conditioner
A/CON2 10A Air conditioner
ECU D 10A Engine control unit
SNSR 10A Sensors
INJ 15A Injector
ECU C 20A Engine control unit
SPARE - Spare fuse
SPARE - Spare fuse
HORN - Horn relay
MAIN - Main relay

611
In case of an emergency
Driver-side knee bolster
Description Fuse rating Protected component
RR WIPER 15A Rear wiper
H/LP(LH) 10A Headlight (left)
FR WIPER 25A Front wiper
BLOWER 10A Blower
H/LP(RH) 10A Headlight (right)
S/ROOF 20A Sunroof
STOP LP 15A Stop light
C/DR LOCK 20A Central door lock
IGN COIL 15A Ignition coil
ABS 10A ABS
B/UP LP 10A Back-up light
SPARE - Spare fuse
C/LIGHTER 25A Cigar lighter
FOLD'G 10A Outside rearview mirror folding
HTD SEAT 20A Seat warmer
AMP 25A Amplifier
FR FOG LP 10A Front fog light
SPARE - Spare fuse
ECU 10A Engine control unit
CLUSTER 10A Cluster
P/WDW RH 25A Power window (right)
AUDIO 10A Audio
RR FOG LP 10A Rear fog light
IGN 10A Ignition
Description Fuse rating Protected component
HTD GLASS 30A Rear window defroster
A/BAG 15A Air bag
TCU 10A Automatic transaxle control
SNSR 10A Sensors
SPARE - Spare fuse
MULT B/UP 10A Cluster, ETACS, A/C, Clock,
Room lamp
AUDIO 15A Audio
P/WDW LH 25A Power window (left)
HTD MIRR 10A Outside rearview mirror heater
TAIL LP(LH) 10A Taillight (left)
TAIL LP(RH) 10A Taillight (right)
HAZARD 10A Hazard warning light
T/SIG LP 10A Turn signal light
A/BAG IND 10A Air bag warning
START 10A Start motor