air condition KIA RIO HATCHBACK 2017 Repair Manual
[x] Cancel search | Manufacturer: KIA, Model Year: 2017, Model line: RIO HATCHBACK, Model: KIA RIO HATCHBACK 2017Pages: 532, PDF Size: 12.04 MB
Page 438 of 532

733
Maintenance
Air cleaner filter
A Genuine Kia air cleaner filter is
recommended when the filter is
replaced.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Valve clearance (if equipped)
Inspect for excessive valve noise
and/or engine vibration and adjust if
necessary. An authorized Kia dealer
should perform the operation.
Cooling system
Check the cooling system compo-
nents, such as the radiator, coolant
reservoir, hoses and connections for
leakage and damage. Replace any
damaged parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Manual transaxle fluid
(if equipped)
Inspect the manual transaxle fluid
according to the maintenance sched-
ule.
Automatic transaxle fluid
(if equipped)
Automatic transaxle fluid should not
be checked under normal usage
conditions.
But in severe conditions, the fluid
should be changed at an authorized
Kia dealer in accordance to the
scheduled maintenance at the begin-
ning of this chapter.
✽ ✽NOTICE
Automatic transaxle fluid color is
basically red.
As the vehicle is driven, the auto-
matic transaxle fluid will begin to
look darker.
This is a normal condition and you
should not judge the need to replace
the fluid based upon the changed
color.
CAUTION - Specified
fluid
The use of a non-specified fluid
could result in transaxle mal-function and failure.
Use only specified automatictransaxle fluid. (Refer to“Recommended lubricants andcapacities” in section 8.)
Page 439 of 532

Maintenance
34
7
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake/Clutch (if equipped)
fluid
Check the brake fluid level in the
brake fluid reservoir. The level should
be between “MIN” and “MAX” marks
on the side of the reservoir. Use only
hydraulic brake fluid conforming to
DOT 3 or DOT 4 specification.
Parking brake
Inspect the parking brake system
including the parking brake lever and
cables.
Rear brake drums and linings
(if equipped)
Check the rear brake drums and lin-
ings for scoring, burning, leaking
fluid, broken parts, and excessive
wear.
Brake discs, pads, calipers
and rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
(if equipped)
Check the air conditioning lines and
connections for leakage and dam-
age.
Page 444 of 532

739
Maintenance
BRAKE/CLUTCH (IF EQUIPPED) FLUID
Checking the brake/clutch*
fluid level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake/clutch* fluid, clean
the area around the reservoir cap
thoroughly to prevent brake/clutch*
fluid contamination.
* if equippedIf the level is low, add fluid to the
MAX level. The level will fall with
accumulated mileage. This is a nor-
mal condition associated with the
wear of the brake linings and/or
clutch disc (if equipped). If the fluid
level is excessively low, have the
brake/clutch* system checked by an
authorized Kia dealer.
Use only the specified brake/clutch*
fluid. (Refer to “Recommended lubri-cants and capacities” in section 8.)
Never mix different types of fluid.
In the event the brake/clutch* system
requires frequent additions of fluid,
the vehicle should be inspected by
an authorized Kia dealer.
When changing and adding
brake/clutch* fluid, handle it carefully.
Do not let it come in contact with
your eyes. If brake/clutch* fluid
should come in contact with your
eyes, immediately flush them with a
large quantity of fresh tap water.
Have your eyes examined by a doc-
tor as soon as possible.
Brake/clutch* fluid, which has been
exposed to open air for an extended
time should never be used as its
quality cannot be guaranteed. It
should be disposed of properly.
CAUTION - Brake/clutch fluid
Do not allow brake/clutch* fluid
to contact the vehicle's bodypaint, as paint damage willresult.
CAUTION - Proper fluid
Only use brake/clutch fluid inbrake/clutch system. Smallamounts of improper fluids(such as engine oil) can causedamage to the brake/clutch sys-tem.
OUB071007
Page 447 of 532

Maintenance
42
7
2. Wipe the inside of the air cleaner.
3. Replace the air cleaner filter.
4. Lock the cover with the cover
attaching clips. Replace the filter according to the
Maintenance Schedule.
If the vehicle is operated in extreme-
ly dusty or sandy areas, replace theelement more often than the usualrecommended intervals. (Refer to“Maintenance under severe usageconditions” in this section.)
CAUTION - Air filter maintenance
Do not drive with the air clean-
er removed; this will result inexcessive engine wear.
When removing the air cleaner filter, be careful that dust ordirt does not enter the airintake, or damage may result.
Use a Kia genuine part. Use of nongenuine part could dam-age the air flow sensor.
OUB071012
Page 458 of 532

753
Maintenance
Remove the valve cap from the tire
valve stem. Press the tire guage firm-
ly onto the valve to get a pressure
measurement. If the cold tire inflation
pressure matches the recommended
pressure on the tire and loading
information label, no further adjust-
ment is necessary. If the pressure is
low, add air until you reach the rec-
ommended amount.
If you overfill the tire, release air by
pushing on the metal stem in the
center of the tire valve. Recheck the
tire pressure with the tire guage. Be
sure to put the valve caps back on
the valve stems. They help prevent
leaks by keeping out dirt and mois-
ture. Inspect your tires frequently for
proper inflation as well as wear and
damage. Always use a tire pres-
sure gauge.
Tires with too much or too little pressure wear unevenly causing
poor handling, loss of vehicle con-
trol, and sudden tire failure leading
to accidents, injuries, and even
death. The recommended cold tire
pressure for your vehicle can be
found in this manual and on the tire
label located on the driver's side
center pillar.
Remember to check the pressure of your spare tire. Kia recommends
that you check the spare every
time you check the pressure of the
other tires on your vehicle.Tire rotation
To equalize tread wear, it is recom-
mended that the tires be rotated
every 7,500 miles (12,000 km) or
sooner if irregular wear develops.
During rotation, check the tires for
correct balance.
When rotating tires, check for uneven
wear and damage. Abnormal wear is
usually caused by incorrect tire pres-
sure, improper wheel alignment, out-
of-balance wheels, severe braking or
severe cornering. Look for bumps or
bulges in the tread or side of tire.
Replace the tire if you find either of
these conditions. Replace the tire if
fabric or cord is visible. After rotation,
be sure to bring the front and rear tire
pressures to specification and check
lug nut tightness.
Refer to “Tire and wheels” in section
8.
Page 469 of 532

Maintenance
64
7
Longer wearing tires can be more
susceptible to irregular tread wear. It
is very important to follow the tire
rotation interval shown in this section
to achieve the tread life potential of
these tires. Cuts and punctures in
radial-ply tires are repairable only in
the tread area, because of sidewall
flexing. Consult your tire dealer for
radial-ply tire repairs.
Low aspect ratio tire
(if equipped)
Low aspect ratio tires, whose aspect
ratio is lower than 50, are provided
for sporty looks.
Because the low aspect ratio tires
are optimized for handling and brak-
ing, it may be more uncomfortable to
ride in and there is more noise com-
pare with normal tires. It is not easy to recognize the tire
damage with your own eyes. But if
there is the slightest hint of tire
damage, even though you cannot
see the tire damage with your own
eyes, have the tire checked or
replaced because the tire damage
may cause air leakage from the
tire.
If the tire is damaged by driving on a rough road, off road, pothole,
manhole, or curb stone, it will not
be covered by the warranty.
You can find out the tire information on the tire sidewall.
CAUTION
Because the sidewall of the lowaspect ratio tire is shorter thanthe normal, the wheel and tire ofthe low aspect ratio tire is easi-er to be damaged. So, follow theinstructions below.
- When driving on a rough road or off road, drive cautiouslybecause tires and wheels maybe damaged. And after driving,inspect tires and wheels.
- When passing over a pothole, speed bump, manhole, or curbstone, drive slowly so that thetires and wheels are not dam-aged.
- If the tire is impacted, we rec- ommend that you inspect thetire condition or contact anauthorized Kia dealer.
- To prevent damage to the tire, inspect the tire condition andpressure every 3,000km.
Page 505 of 532

Maintenance
100
7
Do not operate the engine in con-
fined or closed areas (such as
garages) any more than what is
necessary to move the vehicle in or
out of the area.
When the vehicle is stopped in an open area for more than a short
time with the engine running,
adjust the ventilation system (as
needed) to draw outside air into the
vehicle.
Never sit in a parked or stopped vehicle for any extended time with
the engine running.
When the engine stalls or fails to start, excessive attempts to restart
the engine may cause damage to
the emission control system.Operating precautions for catalyt-
ic converters (if equipped)
Your vehicle is equipped with a cat-
alytic converter emission control
device.
Therefore, the following precautions
must be observed: Use only UNLEADED FUEL for
gasoline engines.
Do not operate the vehicle when there are signs of engine malfunc-
tion, such as misfire or a noticeable
loss of performance.
Do not misuse or abuse the engine. Examples of misuse are
coasting with the ignition off and
descending steep grades in gear
with the ignition off.
Do not operate the engine at high idle speed for extended periods (5
minutes or more).
Do not modify or tamper with any part of the engine or emission con-
trol system. All inspections and
adjustments must be made by an
authorized Kia dealer.
Avoid driving with an extremely low fuel level. Running out of fuel could
cause the engine to misfire, dam-
aging the catalytic converter.
Failure to observe these precautions
could result in damage to the catalyt-
ic converter and to your vehicle.
Additionally, such actions could void
your warranties.
WARNING- Fire
Do not park, idle or drive the vehicle over or near flamma-
ble objects, such as grass,
vegetation, paper, leaves, etc.
A hot exhaust system can
ignite flammable items under
your vehicle.
Also, do not remove the heat sink around the exhaust sys-
tem, do not seal the bottom of
the vehicle or do not coat the
vehicle for corrosion control.
It may present a fire risk under
certain conditions.
WARNING- Catalytic converter
Keep away from the catalytic
converter and exhaust system
while the vehicle is running or
immediately thereafter. The
exhaust and catalytic systems
are very hot and may burn you.
Page 507 of 532

Specifications, Consumer information and Reporting safety defects
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
8-2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Bulb wattage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Weight and volume . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Air conditioning system. . . . . . . . . . . . . . . . . . . . . . 8-6
Recommended lubricants and capacities . . . . . . . 8-7
• Recommended SAE viscosity number. . . . . . . . . . . . 8-8
Vehicle identification number (VIN) . . . . . . . . . . . 8-9
Vehicle certification label . . . . . . . . . . . . . . . . . . . . 8-9
Tire specification and pressure label . . . . . . . . . . . 8-10
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Refrigerant label . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Consumer assistance . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Reporting safety defects . . . . . . . . . . . . . . . . . . . . . 8-14
Online factory authorized manuals . . . . . . . . . . . . 8-15
8
Page 512 of 532

Specifications, Consumer information, Reporting safety defects
68
WEIGHT/VOLUME
ItemGasoline 1.6
4 Door 5 Door
M/T A/T M/T A/T
Gross vehicle weight lbs. (kg)3593
(1630) 3660
(1660) 3527
(1600) 3593
(1630)
Luggage volume
cu ft (l)4 Door (SAE)
Min.13.7 (389)
Max.-
5 Door (VDA)
Min.10 (288)
Max.32 (923)
AIR CONDITIONING SYSTEM
ItemWeight of volume Classification
Refrigerant
0.98 ~ 1.09 lbs (445 ~ 495g) R-134a
Compressor lubricant
110 ~ 130 cc PAG (FD46XG)
We recommend that you contact an authorized Kia dealer for more details.
Page 523 of 532

Index
2I
Active Eco System ··················\
··················\
··················\
···5-45
Air bag warning label ··················\
··················\
················3-54
Air bag warning light··················\
··················\
·················3-34\
Air bag ··················\
··················\
··················\
··················\
···3-31Air bag warning label ··················\
··················\
··············3-54
Air bag warning light ··················\
··················\
··············3-34
Curtain air bag ··················\
··················\
··················\
·······3-46
Driver's and passenger's front air bag··········\
················3-42
Occupant detection system ··················\
··················\
······3-37
Side impact air bag ··················\
··················\
··················\
3-45
SRS components and functions ··················\
·················3-34\
Air cleaner ··················\
··················\
··················\
···············7-41
Air conditioning system··················\
··················\
···············8-6
Antenna ··················\
··················\
··················\
··················\
4-125
Anti-Lock Brake System (ABS) ··················\
··················\
5-26
Appearance care··················\
··················\
··················\
·······7-91 Exterior care ··················\
··················\
··················\
··········7-91
Interior care ··················\
··················\
··················\
···········7-96
Ashtray ··················\
··················\
··················\
··················\
·4-118
Audio system ··················\
··················\
··················\
·········4-125 Audio ··················\
··················\
··················\
········4-139, 4-181
Antenna··················\
··················\
··················\
················4-125
Steering wheel audio control ··················\
··················\
·4-126 Automatic climate control system ··················\
···············4-98
Air conditioning ··················\
··················\
··················\
··4-105
Climate control air filter ··················\
··················\
········4-107
Automatic transaxle ··················\
··················\
··················\
·5-16 Shift lock ··················\
··················\
··················\
···············5-20
Sports mode ··················\
··················\
··················\
···········5-18
Automatic transaxle fluid ··················\
··················\
··········7-40
AUX, USB and iPod ··················\
··················\
················4-127
Base curb weight ··················\
··················\
··················\
·····5-61
Battery··················\
··················\
··················\
··················\
····7-48
Battery saver function ··················\
··················\
················4-77
Before driving ··················\
··················\
··················\
············5-3
Bottle holders, see cup holders ··················\
··················\
4-119
Brake system··················\
··················\
··················\
············5-22 Anti-lock brake system (ABS) ··················\
··················\
5-26
Electronic stability program (ESC) ··················\
···········5-27
Hill-start assist control (HAC) ··················\
··················\
5-31
Parking brake ··················\
··················\
··················\
·········5-24
Power brakes··················\
··················\
··················\
··········5-22
Vehicle stability management (VSM) ··················\
·······5-31
Brakes/clutch fluid ··················\
··················\
··················\
···7-39
Bulb replacement ··················\
··················\
··················\
·····7-78
Bulb wattage ··················\
··················\
··················\
··············8-3
A
B