maintenance KIA Rondo 2012 2.G Repair Manual

749
Maintenance
Inner fuse panel
Description Fuse ratingProtected component
AUDIO15A Audio
MEMORY 15ABCM, Digital clock, Mirror folding relay, Instrument cluster, Room lamp, Sunvisor lamp, Door warning switch,
A/C control module
MIRR HTD 10A Outside mirror motor & Defogger, A/C control module
A/BAG 15A SRS control module
D/CLOCK 10A Power outside mirror switch, Audio, BCM, Digital clock, ATM key lock control module
W/DEICER 15A Windshield defogger relay
CLUSTER 10A Instrument cluster, Pre-excitation resistor
TELL TALE 10A Digital clock
C/LIGHTER 15A Cigarette lighter
A/BAG IND 10A Instrument cluster
MODULE-1 10AATM key lock control module, Steering angle sensor, Cluster, Back warning buzzer, ESC switch, BCM,
Auto light control module
P/OUTLET FR 20A Front power outlet
SPARE 15A Spare fuse
T/SIG 10A Hazard switch
RR WIPER 15A Rear wiper motor, Rear wiper relay, Multifunction switch
H/LP 10A Head lamp relay
SPARE 10A Spare fuse
A/CON 10A A/C control module, Blower relay
FRT WIPER 25A Wiper relay, Wiper motor, Multifunction switch
MODULE-2 10A Sunroof, Rain sensor, Seat warmer relay, BCM
SPARE 15A Spare fuse
TAIL-RH 10A Head lamp RH, Rear combination lamp RH, License lamp, DRL control module, Instrument panel illumination

Maintenance
50
7
Description Fuse rating Protected component
T/GATE OPEN15A Fuel filler door switch, Tailgate relay
STOP LP 15A Stop lamp switch
TAIL-LH 10A Head lamp LH, Rear combination lamp LH, Front fog lamp relay
FRT FOG 15A Front fog lamp relay
START 10A Burglar alarm relay, Start relay coil, Inhibitor switch
DR/LOCK 25A Door lock/unlock relay
HAZARD 15A Hazard switch, Hazard relay
TPMS 15A Tire pressure monitoring system (if equipped)
P/WDW-LH 25A Power window main switch, Power window switch LH
ATM LOCK 10A Sports mode switch, Data link connector, A/C control module, Multipurpose check connector,
Occupant classification system
P/WDW-RH 25A Power window main switch, Power window switch RH
SPARE 30A Spare fuse
SAFETY PWR 25A Safety window motor (if equipped)
P/SEAT-LH 30A Driver power seat control switch

751
Maintenance
Engine compartment fuse panel
Description Fuse ratingProtected component
I/P B+ 240A I/P junction box
HORN RELAY - Horn relay
H/LP LOW RELAY - Head lamp (Low) relay
H/LP HI RELAY - Head lamp (High) relay
ABS 2 40A ABS/ESC control module
DRL 15A DRL control module
HORN 15A Horn relay, Burglar horn relay
H/LP LOW 15A Head lamp relay (Low)
F/PUMP 20A Fuel pump relay
H/LP HI 15A Head lamp relay (High)
ECU 10A TCM, Generator, ECM
ALTERNATOR
125A (2.4L)Generator
150A (2.7L)
RAD FAN HI RELAY - Radiator fan (High) relay
RAD FAN LOW RELAY - Radiator fan (Low) relay
F/PUMP RELAY - Fuel pump relay
ABS 1 40A ABS/ESC control module
SPARE 15A Spare fuse
MAIN 30A Engine control relay
SPARE 10A Spare fuse
SPARE 15A Spare fuse
SPARE 20A Spare fuse
P/AMP 25A Amplifier
SPARE 15A Spare fuse
S/ROOF 20A Sunroof control module
SPARE 20A Spare fuse

Maintenance
52
7
Description Fuse rating Protected component
RAD FAN40A Radiator fan relay
PCU 10A Pulse generator, ECM, Radiator fan relay, Stop lamp switch
ABS 10A ABS/ESC control module, Multipurpose check connector
S/WARMER 20A Seat warmer relay
ATM 20A ATM control relay
TAIL 20A Tail lamp relay
SPARE 20A Spare fuse
BACK-UP 10A Vehicle speed sensor, Back-up lamp switch, Transaxle range switch
WIPER RELAY - Wiper relay
MAIN RELAY - Main relay
RR HTD 40A Rear defogger relay
IGN 1 40A Ignition switch (ACC, IG1)
I/P B+ 1 30A I/P junction box
ACC SOCKET 20A Rear power outlet
A/CON 10A A/C relay
START RELAY - Start relay
ECU-1 20A ECM
IGN COIL 20A Ignition coil
SNSR 3 15AA/C relay, Injector, Lambda sensor, Radiator fan relay, Stop switch (Brake test line)
BLOWER 40A Blower relay
ATM CONT RELAY - ATM control relay
IGN 2 30A Ignition switch (IG2, START), Start relay
A/CON RELAY - A/C relay
SNSR 2 15A Fuel pump relay, Oxygen sensor
SNSR 1 15AImmobilizer control module, Camshaft position sensor, Mass air flow sensor, Oil control valve,
Canister purge solenoid valve

753
Maintenance
APPEARANCE CARE
Exterior care
G230101AUN
Exterior general caution
It is very important to follow the label
directions when using any chemical
cleaner or polish. Read all warning and
caution statements that appear on the
label.
G230102BUN
Finish maintenance
Washing
To help protect your vehicle’s finish from
rust and deterioration, wash it thoroughly
and frequently at least once a month with
lukewarm or cold water.
If you use your vehicle for off-road driv-
ing, you should wash it after each off-
road trip. Pay special attention to the
removal of any accumulation of salt, dirt,
mud, and other foreign materials. Make
sure the drain holes in the lower edges of
the doors and rocker panels are kept
clear and clean.
Insects, tar, tree sap, bird droppings,
industrial pollution and similar deposits
can damage your vehicle’s finish if not
removed immediately.Even prompt washing with plain water
may not completely remove all these
deposits. A mild soap, safe for use on
painted surfaces, may be used.
After washing, rinse the vehicle thor-
oughly with lukewarm or cold water. Do
not allow soap to dry on the finish.
WARNING - Wet brakes
After washing the vehicle, test the
brakes while driving slowly to see if
they have been affected by water. If
braking performance is impaired,
dry the brakes by applying them
lightly while maintaining a slow for-
ward speed.
CAUTION
Do not use strong soap, chemical
detergents or hot water, and donot wash the vehicle in directsunlight or when the body of thevehicle is warm.
Be careful when washing the side windows of your vehicle.Especially, with high-pressurewater. Water may leak through thewindows and wet the interior.
To prevent damage to the plastic parts and lamps, do not cleanwith chemical solvents or strongdetergents.

Maintenance
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7
Waxing
A good coat of wax is a barrier between
your paint and contaminate. Keeping a
good coat of wax on your vehicle will help
protect it.
Wax the vehicle when water will no
longer bead on the paint.
Always wash and dry the vehicle before
waxing. Use a good quality liquid or
paste wax, and follow the manufacturer’s
instructions. Wax all metal trim to protect
it and to maintain its luster.
Removing oil, tar, and similar materials
with a spot remover will usually strip the
wax from the finish. Be sure to re-wax
these areas even if the rest of the vehicle
does not yet need waxing.G230103AUN
Finish damage repair
Deep scratches or stone chips in the
painted surface must be repaired
promptly. Exposed metal will quickly rust
and may develop into a major repair
expense.
✽ ✽
NOTICE
If your vehicle is damaged and requires
any metal repair or replacement, be sure
the body shop applies anti-corrosion
materials to the parts repaired or
replaced.
G230104AUN
Bright-metal maintenance
To remove road tar and insects, use a
tar remover, not a scraper or other
sharp object.
To protect the surfaces of bright-metal parts from corrosion, apply a coating of
wax or chrome preservative and rub to
a high luster.
During winter weather or in coastal areas, cover the bright metal parts with
a heavier coating of wax or preserva-
tive. If necessary, coat the parts with
non-corrosive petroleum jelly or other
protective compound.
CAUTION
Wiping dust or dirt off the body with a dry cloth will scratch thefinish.
Do not use steel wool, abrasive cleaners, or strong detergentscontaining highly alkaline orcaustic agents on chrome-platedor anodized aluminum parts. Thismay result in damage to the pro-tective coating and cause discol-oration or paint deterioration.
CAUTION
Water washing in the engine com- partment including high pressurewater washing may cause the fail-ure of electrical circuits located inthe engine compartment.
Never allow water or other liquids to come in contact with electri-cal/electronic components insidethe vehicle as this may damagethem.
OJB037800

755
Maintenance
G230105AUN
Underbody maintenance
Corrosive materials used for ice and
snow removal and dust control may col-
lect on the underbody. If these materials
are not removed, accelerated rusting can
occur on underbody parts such as the
fuel lines, frame, floor pan and exhaust
system, even though they have been
treated with rust protection.
Thoroughly flush the vehicle underbody
and wheel openings with lukewarm or
cold water once a month, after off-road
driving and at the end of each winter. Pay
special attention to these areas because
it is difficult to see all the mud and dirt. It
will do more harm than good to wet down
the road grime without removing it. The
lower edges of doors, rocker panels, and
frame members have drain holes that
should not be allowed to clog with dirt;
trapped water in these areas can cause
rusting.
Aluminum or chrome wheel mainte-nance
The aluminum or chrome wheels are
coated with a clear protective finish.
Do not use any abrasive cleaner, pol- ishing compound, solvent, or wire
brushes on aluminum or chrome
wheels. They may scratch or damage
the finish.
Clean the wheel when it has cooled.
Use only a mild soap or neutral deter- gent, and rinse thoroughly with water.
Also, be sure to clean the wheels after
driving on salted roads. This helps pre-
vent corrosion.
Avoid washing the wheels with high- speed car wash brushes.
Do not use any acid detergent. It may damage and corrode the aluminum or
chrome wheels coated with a clear
protective finish.
WARNING
After washing the vehicle, test the
brakes while driving slowly to see if
they have been affected by water. If
braking performance is impaired,
dry the brakes by applying them
lightly while maintaining a slow for-
ward speed.

Maintenance
56
7
G230107AUN
Corrosion protection
Protecting your vehicle from corrosion
By using the most advanced design and
construction practices to combat corro-
sion, we produces cars of the highest
quality. However, this is only part of the
job. To achieve the long-term corrosion
resistance your vehicle can deliver, the
owner's cooperation and assistance is
also required.
Common causes of corrosion
The most common causes of corrosion
on your car are:

allowed to accumulate underneath the
car.
Removal of paint or protective coatings by stones, gravel, abrasion or minor
scrapes and dents which leave unpro-
tected metal exposed to corrosion. High-corrosion areas
If you live in an area where your car is
regularly exposed to corrosive materials,
corrosion protection is particularly impor-
tant. Some of the common causes of
accelerated corrosion are road salts,
dust control chemicals, ocean air and
industrial pollution.
Moisture breeds corrosion
Moisture creates the conditions in which
corrosion is most likely to occur. For
example, corrosion is accelerated by
high humidity, particularly when tempera-
tures are just above freezing. In such
conditions, the corrosive material is kept
in contact with the car surfaces by mois-
ture that is slow to evaporate.
Mud is particularly corrosive because it is
slow to dry and holds moisture in contact
with the vehicle. Although the mud
appears to be dry, it can still retain the
moisture and promote corrosion.
High temperatures can also accelerate
corrosion of parts that are not properly
ventilated so the moisture can be dis-
persed. For all these reasons, it is par-
ticularly important to keep your car clean
and free of mud or accumulations of
other materials. This applies not only to
the visible surfaces but particularly to the
underside of the car.

757
Maintenance
To help prevent corrosion
You can help prevent corrosion from get-
ting started by observing the following:
Keep your car clean
The best way to prevent corrosion is to
keep your car clean and free of corrosive
materials. Attention to the underside of
the car is particularly important.
If you live in a high-corrosion area —where road salts are used, near the
ocean, areas with industrial pollution,
acid rain, etc.—, you should take extra
care to prevent corrosion. In winter,
hose off the underside of your car at
least once a month and be sure to
clean the underside thoroughly when
winter is over.
give particular attention to the compo-
nents under the fenders and other
areas that are hidden from view. Do a
thorough job; just dampening the accu-
mulated mud rather than washing it
away will accelerate corrosion rather
than prevent it. Water under high pres-
sure and steam are particularly effec-
tive in removing accumulated mud and
corrosive materials.
rocker panels and frame members, be
sure that drain holes are kept open so
that moisture can escape and not be
trapped inside to accelerate corrosion.
Keep your garage dry
Don't park your car in a damp, poorly
ventilated garage. This creates a favor-
able environment for corrosion. This is
particularly true if you wash your car in
the garage or drive it into the garage
when it is still wet or covered with snow,
ice or mud. Even a heated garage can
contribute to corrosion unless it is well
ventilated so moisture is dispersed. Keep paint and trim in good condition
Scratches or chips in the finish should be
covered with "touch-up" paint as soon as
possible to reduce the possibility of cor-
rosion. If bare metal is showing through,
the attention of a qualified body and paint
shop is recommended.
Bird droppings : Bird droppings are high-
ly corrosive and may damage painted
surfaces in just a few hours. Always
remove bird droppings as soon as possi-
ble.
Don't neglect the interior
Moisture can collect under the floor mats
and carpeting to cause corrosion. Check
under the mats periodically to be sure
the carpeting is dry. Use particular care if
you carry fertilizers, cleaning materials or
chemicals in the car.
These should be carried only in proper
containers and any spills or leaks should
be cleaned up, flushed with clean water
and thoroughly dried.

Maintenance
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7
Interior care
G230201AUN
Interior general precautions
Prevent caustic solutions such as per-
fume and cosmetic oil from contacting
the dashboard because they may cause
damage or discoloration. If they do con-
tact the dashboard, wipe them off imme-
diately. See the instructions that follow for
the proper way to clean vinyl.
G230202AUN
Cleaning the upholstery and interior
trim
Vinyl
Remove dust and loose dirt from vinyl
with a whisk broom or vacuum cleaner.
Clean vinyl surfaces with a vinyl cleaner.
Fabric
Remove dust and loose dirt from fabric
with a whisk broom or vacuum cleaner.
Clean with a mild soap solution recom-
mended for upholstery or carpets.
Remove fresh spots immediately with a
fabric spot cleaner. If fresh spots do not
receive immediate attention, the fabric
can be stained and its color can be
affected. Also, its fire-resistant properties
can be reduced if the material is not
properly maintained.
G230203AUN
Cleaning the lap/shoulder belt web-bing
Clean the belt webbing with any mild
soap solution recommended for cleaning
upholstery or carpet. Follow the instruc-
tions provided with the soap. Do not
bleach or re-dye the webbing because
this may weaken it.
G230204AUN
Cleaning the interior window glass
If the interior glass surfaces of the vehi-
cle become fogged (that is, covered with
an oily, greasy or waxy film), they should
be cleaned with glass cleaner. Follow the
directions on the glass cleaner container.CAUTION
Never allow water or other liquidsto come in contact with electrical/electronic componentsinside the vehicle as this may dam-age them.
CAUTION
Using anything but recommendedcleaners and procedures may affect the fabric’s appearance and fire-resistant properties.
CAUTION
Do not scrape or scratch the insideof the rear window. This may result in damage to the rear windowdefroster grid.CAUTION
When cleaning leather products(steering wheel, seats etc.), use neutral detergents or low alcoholcontent solutions. If you use highalcohol content solutions oracid/alkaline detergents, the colorof the leather may fade or the sur-face may get stripped off.